Need for As-built data Safety is a major driving factor for maintaining as-built data. Hazardous Area Classifications and Escape route designations and plans can quickly become out of date and ineffective if not based on up to date as-built data. Effective maintenance and management of plants/facilities cannot be undertaken without the latest as-built data and asset registers. Operating manuals, plans and preventive maintenance procedures must be constantly updated to remain useful. EPC contractors require as-built data for retrofit and revamp projects in order to efficiently undertake FEED and design projects for the upgrade or modification of existing brown field facilities and to ensure a clash free design Up to date as-built data is often a mandatory requirement for companies going for ISO 9000 status or for companies governed by regulatory bodies

1. Consolidated Gulf Co.
LEADING TECHNOLOGY & ENGINEERING CONGLOMERATE

2. Brief Introduction
• Incorporated in 1987
• 190 Million USD conglomerate and a leading Technology & Engineering Solutions & Services
provider based in the State of Qatar
• ISO 9001:2008, 14001: 2004 and BS OHSAS 18001:2007 Certified Organization
• Employs a strong team of 550+ qualified, trained & experienced resources
• Operates a wholly owned subsidiary company CGC Converse Technologies Pvt. Ltd. in India
(Hyderabad) with 110+ engineering personnel experienced in Design & Engineering Services
domain.
• Currently working with various leading International Companies in Oil & Gas, Petrochemicals,
Telecommunications, Power, Infrastructure & Real Estate Sectors

3. INTERNATIONAL CERTIFICATIONS
ISO 9001:2008, ISO 14001: 2004 & BS OHSAS 18001:2007

4. INDUSTRY FOCUS
Oil & Gas
Petrochemical
Power
Buildings
Marine
Infrastructure

5. 2D/3D CAD & AS-BUILT SERVICES
2D/3D CAD & As-Built Services
2D/3D CAD Services
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•
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•
•
•
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2D Drafting
3D Modeling
2D to 3D Conversion
Vectorization
Intelligent P&ID Conversion
Drawing Standardization
2D drawing extraction from 3D
models
• Document Scanning
• Walkthroughs & Visualizations
As-Built Services
•
•
•
•
•
•
•
Laser Scanning
Site Validation
Laser Scanning
2D Updating & Standardization
3D Model creation & updating
2D As-Built Drawings Creation
360 degree Panoramic imaging
Master Tag List updating for
CMMS
• Terrestrial/Airborne/Mobile
Laser Data Capturing
• Data Registration & Post
Processing
• LIDAR classification and feature
extraction

6. 2D/3D CAD & AS-BUILT SERVICES
2D/3D CAD & As-Built Services
Enterprise Asset Mgt.
•
•
•
•
•
•
Surveying
EAM
ERP
Data integration
Custom Interface Development
Asset Virtualization
Document Management
• Topographical Surveys
• GPS
• Underground Utilities Mapping
(GPR)
• Aerial Surveys
• Quantity Surveying
• Dimensional Control
GIS
•
•
•
•
•
Data Acquisition
Geo-coding
Digital Mapping
CAD to GIS conversion
Application Development &
Implementation

7. SOFTWARE INDEPENDENT

8. Key Projects – CAD/As-Built Services
Case Study # 1
Client
:
Project Scope: :
Updating of as-built drawings and creation of intelligent P&ID’s and 3D models for 23
Offshore Platforms and 1 offshore island (Crude Oil Export Terminal)
Project Status
:
Project Duration :
Successfully Completed
2006-2009
Total Manpower
Deployed (at Peak) : 90 Personnel
HALUL ISLAND
PS4

9. Key Projects – CAD/As-Built Services
Case Study # 2
Client
:
Project Scope: :
Updating of as-built drawings and creation of intelligent P&ID’s and 3D models for 7
Onshore Plants which comprises of 4 Trains, Terminal, GDS & Tankfarm
Project Status
:
Project Duration :
Successfully Completed
2008-2011
Total Manpower
Deployed (at Peak) : 234 Personnel

10. Key Projects – CAD/As-Built Services
Case Study # 1 - Deliverables
 16,500 As-built 2D MER’s
 8500 Vectorized drawings
 4448 Laser Scans captured
 782 Intelligent P&ID’s converted & Updated to As-Built Status
 Intelligent 3D Models
• 1672 Equipments modeled
• 8371 Lines modeled
• 6954 Instruments modeled
 2D/3D consistency Reports
 Graphical Component Verification Reports
 Piping GA’s – 555 GA’s Extracted from Model
 Color Panoramas – Excess of 5000 Images captured

11. Key Projects – CAD/As-Built Services
Case Study # 2 - Scope of Work

Generation of As-Built ,

P&IDs

Inspection Isometrics

Piping GADs

Structural Layouts

Site validation of all P&IDs

Standardization as per
Engineering Design, Drafting, and Data coding
standards

Vectorization of 9,000 drawings

Laser scanning of all facilities

Capture 360 degree photographic record of all facilities

Production of as built 3D intelligent tagged models of all facilities

Conversion of all P&ID’s to intelligent format

Upload data into Digital Plant solution

12. Key Projects – CAD/As-Built Services
Case Study # 2 - Deliverables
 1,410 As-Built Intelligent P&IDs
 4,520 As-Built Inspection Isometrics
 1,456 As-Built Piping GAD, & Structural Layouts
 9,000 Vectorized drawings
 11,011 Laser Scans captured
 Intelligent 3D Models
• 3,265 Equipments modeled
• 20,010 Lines modeled
• 34,015 Instruments modeled
 2D/3D consistency Reports
 Graphical Component Verification Reports
 Color Panoramas – Excess of 12,000 Images captured

13. Key Projects – CAD/As-Built Services
Case Study # 1 - Scope of Work

Consolidation of all existing 2D core and project drawings (65,000
drawings) into a single set of Master Engineering Records (16,500 MER’s)

Site validation of all MER’s As-built

Standardization as per
Engineering Design, Drafting, and Data coding
standards

Vectorization of 8500 drawings

Laser scanning of all facilities

Capture 360 degree photographic record of all facilities

Production of as built 3D intelligent tagged models of all facilities

Conversion of all P&ID’s to intelligent format

Extraction of new piping GA’s

Upload data into Digital Plant solution

14. AS-BUILT DIGITAL PLANT
Operations
COLLECT ,CONSOLIDATE &
REMEDIATE EXISTING 2D DATA
SITE VERIFICATION &
STANDARDIZATION
AS BUILT 2D MERS
DMS
Engineering
INTELLIGENT P&ID
CONVERSION
INTELLIGENT
P&IDS
CATS AND SPECS
PANORAMIC IMAGING
AS-BUILT TAG
DATABASE
PLANT MAINTENANCE
SYSTEM
INTELLIGENT
AS-BUILT 3D MODEL
Maintenance
Safety
INTELLIGENT 3D MODEL
LASER SCANNING
SURVEY
NEW AS-BUILT 2D
DRAWINGS
MODIFICATION DESIGN / CLASH DETECTION
(EPC CONTRACTOR)
Others

15. Laser Scanning
360 degree high speed laser phase shift scanners
Captures precision survey grade 3D point clouds (+/- 3mm)
Scanning range of up to 75m
Scanning time approx 3-4 minutes per scan
Class 3R Eye safe Laser
Z+F Imager 5006
360 degree laser scan

16. Laser Scanning
Advantages of Laser Scanning;
 Rapid Data Collection minimizes time on
site
 Non contact survey means data can be
captured from a place of safety
 Cost & Time Efficient compared to more
Laser Point Cloud inside CAD environment
traditional techniques
 High Accuracy, High Detail & High
Resolution data sets reduce ambiguity and
uncertainty of actual site conditions.
Accurate tie in point, identification, design and clash checking

17. Laser Scanning & 3D Modeling
Plant to Laser Scan
Raw Laser Scanned Data
Laser Scan Data Modeled in a Plant Software

18. As-built 3D Models

19. As-built 3D Models

20. Thank You