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CD MAXI BROCHURE 2016

The document describes a new spray nozzle technology called Click&Dry that is safer and more efficient than traditional nozzles. Key features include improved hygiene through easier cleaning, faster nozzle changes, and longer component life. Click&Dry uses advanced sealing and design features to allow higher operating pressures with greater safety margins compared to older nozzle styles.

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Spray Nozzle Engineering www.spraydrysafety.co.nz SAFER AND SMARTER SPRAY DRY NOZZLES Thick Swirl Technology Improved Hygiene Design Options Faster Nozzle Changeouts Longer Component Life Full Axial Sealing for greater high pressure leakage control FEA Design For Pressure Compliance Guarantee see inside No-threadGalling availableWITHALLDRIERCO NVERSIONS availableWITHALLDR IER CONVERSIONS IMPROVED HYGIENE EASIER CLEANING FASTER CHANGEOUTS NEW CHECK VALVE DRIP-PRO TECHNOLOGY OPTIONAL DRIP-PRO™ ANTI-DRIP VALVE SYSTEM AVAILABLE Standard Push-Fit Pressure Bias pat. pend. Retainer on all sizes Optional Threaded Retainer For Easier Damage- Free Component Removal Of Process-Adhered Parts CLICK & DRY ™ SUPERMAXI Ultimate Damage Resistant Heavy Duty System for long lance driers For improved scorched particle management
2 www.spraydrysafety.co.nz Unique aerodynamic design assists air flow around nozzle. Standard Lower profile carrier (cap) design to help reduce product build up (bearding) during longer runs. Female body with large robust threads protects against lance handling damage. Optional integrated Drip- Pro™ Hi-Flo Check Valve with replaceable soft seal. Full flow design is easily removed for cleaning in one simple action. The fastest way to stop drips, reduce drier cleaning and bed contamination. Trusted thick swirl with standard cap system and orifice combinations delivers expected spray performance and powder quality through traditional swirl/orifice metering geometry. Optional Seal-In-Disc™ high strength carrier (cap) available (not shown). Removing the O-ring groove gives greater strength and improved hygiene. Our coarser Thread system uses galling resistant stainless steel, standard on all Click&Dry™ nozzles for easier cleaning & reduced nozzle cap and body means longer life and reduced cost. Axial compressive seal system, allows higher pressure capabilities with no expensive back-up rings. Reduced risk of torn O-ring during assembly. With Hi-Flo Drip-Pro™ check valve technology, improved product quality is only part of the story. Click&Dry™ smarter nozzle technology also improves safety & delivers longer run-times. It reduces component handling damage while providing longer service life and improved pressure risk management. World's first unique duty dual seal face skirts with robust protection against O-ring seal groove damage. A decade of proven performance. An even smarter approach to spray drying With Thick Swirl Technology Click&Dry™ MAXI nozzle For almost a decade, our Click&Dry™ system was the first nozzle to utilise low thread galling technology - available on both our MINI & MAXI nozzle system. With our 2 year guarantee, if you experience "total thread binding" we will exchange the old body and cap for the new replacement parts absolutely free - we guarantee it!
3info@spraynozzle.co.nz Optional no groove cap utilises the unique Seal-In-Disc™ system for the front O-ring seal. This unique arrangement maintains traditional disc/ swirl metering geometry, ensuring continuity in spray performance and powder consistency. • Improved hygiene • Easier cleaning • Faster turnaround • Available with Drip-Pro™ valve New Optional Seal-In-Disc™ omits the Cap O-ring completely. This permits a lower than standard outer-face profile to further reduce bearding (build-up) whilst delivering the added benefit of greater cap strength. New improved hygiene design no thread O-ring grooves or threads Optional Seal-In-Disc™ nozzle cap Easier cleaning, improved hygiene by one cap change Click&Dry™ MAXI more options than ever Less build-up & deliver longer run times on difficult products No back up rings The unique compressive axial sealing system, without the complexity of inferior radial seal designs, uses no back up rings and allows maximum pressure retaining strength while overcoming long term operational handling issues. This adds up to GREATER PRESSURE INTEGRITY & SAFER OPERATION. New improved hygiene Smooth internals without O-ring grooves or threads for easier cleaning and maintenance. This reduces the risk of contamination and significantly increases product life and work efficiency. Low gall stainless construction Optional LOW GALL STAINLESS CONSTRUCTION reduces possibility of thread bind on continual use/ change-out driers. Shielded sealing faces Protecting body O-ring sealing surfaces from handling damage and is standard on all Click&Dry™ hardware. PRE-SPRAY TESTING without the need to disturb nozzle wear parts. Drip-Pro™ Hi-Flo Check Valve Compact Drip-Pro™ Hi-Flo check valve with a variety of replaceable soft seal materials, helps makes drips 'a thing of the past'. It can be inserted or removed with our Click&Dry™ multi-tool where JUST ONE TOOL is required to perform all your nozzle assembly needs. Thread protection system Unique to Click&Dry™, this system introduces user friendly thread style in a FEMALE THREADED NOZZLE BODY that significantly reduces damage during nozzle and lance handling procedures. Wear part retaining systems Available on all MAXI Click&Dry™ BETE® systems. New Push-Fit retainer for smaller to medium driers that finish product runs on water or clearer shut down process. For larger driers or hard-to-clean components, try our threaded retainer system for high pressure or harsh environments where high heat product adhesion make dismantling difficult. Threaded versions allows extraction and dismantling without the need of extreme impact force parts removal. Optional extras Optional extras available include nozzle assembly tools, help reduce premature swirl/orifice damage and to ensure components are stored and transported safely, nozzle protection bumpers, which reduce installation damage and custom C.I.P. cap adapters. Also laminated WORK area User Guides available on request. Improved Hygiene with Seal-In-Disc™
4 www.spraydrysafety.co.nz Greater strength means greater pressure integrity Older nozzle hardware vs CLICK&DRY™ OPERATING PRESSURE GUIDE SPRAY DRY NOZZLE TYPE MAXI Maximum pressures (barG) at various operator determined Notional Factors Of Safety* (FOS) NOT RECOMMENDED ( ) indicates the criteria applied for FOS=1.0 OPERATIONAL CAUTION ADVISED* ASME B31.3 COMPLIANT OPERATING RANGE* 0.25 0.5 1.0 1.25 1.5 1.75 2.0 3.0 NON C&D Common Nozzle Type (A) 268 134 67 54 44 38 34 23 NON C&D Common Nozzle Type (B) 312 156 78 62 52 45 39 26 Standard CLICK&DRY™ MAXI SP Part # 90001-37 Standard Profile, Non-Clasp - O-Ring Groove in cap 2272 1136 568 454 379 325 284 189 Optional CLICK&DRY™ MAXI LP Part # 90001-23 Low Profile, Non Clasp Type - O-Ring Seal-In- Disc™ 2256 1128 564 451 376 322 267** 188 Optional CLICK&DRY™ MAXI LP Part # 90001-13 Low Profile, Armour Clasp O-Ring Seal-In-Disc™ 2484 1242 621 496 414 354 295** 207 Optional CLICK&DRY™ MAXI SP Part # 90001-15 Standard Profile, Armour Clasp O-Ring Seal-In-Disc™ 2640 1320 660 528 440 377 313** 220 • Applies to 350barG at 20-220degC before pre-load (cap torquing) and no other loads, fatigue life of approx. 20,000 cycles. • The ASME compliant pressure range as per the green coloured section. • Data represents scaled stresses not fatigue life, as FOS is based upon Factor of safety for all failure modes and yield strength is the primary mode for most scaled loads (ie. because fatigue needs the actual stress to estimate the fatigue life and double fatigue life typically occurs at -20% stress, whereas -20% on yield is an FOS of 1.2 not 2.0 for fatigue). • A minimum FOS in pressure vessel design is 2-2.5, what is inherent in the ASME B31.3 is approximately 1.3-2.0. • Notional fatigue life of at least 5000 cycles factor of safety based upon internal design pressures & minimum yield stress & minimal pre-load. • **Indicates ASME B31.3 compliant pressure for design at 220C. Click&Dry™ YOUR STRONGER ENGINEERED CHOICE Common Nozzle TypesA 802.5 MPa -85.9 0.0 Click&Dry 228.3 MPa -48.9 0.0 The above image depict stress concentrations on a common generic type nozzle in use. Red shaded areas show around 8 times allowable stress. Click&Dry™ below depicts stress concentrations well within the allowable stress of the material. The Click&Dry™ design makes safety and pressure integrity its number one design priority. Since the early 1970's, high volume powder production has seen the emergence of nozzle type driers as a major developing trend, resulting in steadily increasing operating pressures to achieve the volumes and consistencies required. This placed enormous demand upon pre-existing nozzle hardware designs, which over time has essentially remained unchanged. Today, it is not readily shown that this hardware is operable without significant risk and within accepted safety factors now dictated by modern industry. Spray Nozzle Engineering has studied many types of drier nozzle hardware in use today. The initial findings of this study were that a generic form of nozzle design has been in common use for some considerable time, from a number of different sources, with most utilising radial seals and very similar hardware geometry. It was also determined through analysis in this study, that a large proportion of such equipment reviewed may operate far in excess of industry accepted stress and pressure limits due to this observed generic geometry and radial seal arrangements. Further, that much of this hardware exists in a worn or old and fatigued condition, which alone, poses a high risk of failure. Click&Dry™ was developed to function within a range of operational safety factors which far exceed that of current competitive equipment in the field, with unique high pressure axial seals, as well as a design that resists the normal types of observed wear characteristics of older style nozzles in service. Industries working with pressure systems and vessels, typically stipulate a safety factor of 2-2.5 times based upon the yield stress of the material in use. If operating at a safety factor below 2, a thorough understanding of your fatigue cycles and the potential failure risk is critical. Operating at safety factors approaching 1 or below, ensures failure is imminent based upon known engineering protocol and the properties of typical materials used. This is why Click&Dry™ components are designed around important pressure related standards such as ASME B31.3. These standards are dedicated to safe operation of pressure systems and provide safety margins that exceed those in current use based upon the yield stress and other important factors. World Wide Sealing standards all dictate the use of backup rings in the typical radial seal arrangements found in most common drier nozzles. Widely adopted global standards typically call for pressure limits of around 100barG without backup rings. One exception is JIS B2406 seal standard which still limits the working pressure without backup rings to only 255barG, this only being achievable with enormously tight radial gap and costly higher duro-rated O-rings. It is clear most modern driers operate far in excess of these pressures and as such require a more reliable and compliant sealing option. Click&Dry™ axial seal arrangement allows for greater operating pressures with no need for expensive backup rings and high duro-seals. This is good news for drier operators in managing operating costs of daily seal replacement. It can be seen from the review summary below, that many common older spray components in use today operate at pressures far exceeding their yield stress, with a risk of failure, being extremely high. Operating this older equipment at this level is not recommended. This review chart provides the customer with a range of notional safety factors to help them identify the level of operational risk they currently choose to adopt.
5info@spraynozzle.co.nz Hi-Flo Maxi-PF One system - more choices PUSH-FIT line 97.27 Optional high flow Drip-Pro™ Check Valve 97.27 52.40 52.40 Overall Dimensions (mm) Overall Dimensions (mm) Exploded internal parts Exploded internal parts Caps Caps Standard Push-Fit Retainer System Optional Threaded Retainer System For easier component removal in high process adhesion CV STEM 91003-1 CV Seal Body 91009-18 CV Spring 91006-1 CV Cage 91001-7 PF Retainer 90007-29 Orifice O-ring 91007-1 BETE Orifice Disc 91007-1 Cap 90001-72 BETE TD Swirl PF Retainer O-ring 91008-3 CV STEM 91003-1 CV Seal Body 91009-18 CV Spring 91006-1 CV Cage 91001-7 Screw Retainer 90007-1R DUROCON™ 91005-1 PTFE (TT) 91005-2 Orifice O-ring 91007-1 BETE Orifice Disc 91007-1 Cap 90001-72 BETE TD Swirl Optional high flow Drip-Pro™ Check Valve DUROCON™ 91005-1 PTFE (TT) 91005-2
6 www.spraydrysafety.co.nz Hi-Flo Maxi-PF One system - more choices If you're ready for the best The Drip-Pro™ Push-Fit Push-Fit Pressure Biaspat.pend is a complete nozzle performance package ready to give you more choices for your application. Unlike other nozzle systems, the Click&Dry™ MAXI-PF comes standard with new Push-Fit Pressure Biaspat.pend Technology without retainer threads for easier assembly and cleaning. threads that use low thread galling stainless material making cross threading a thing of the past. The MAXI-PF comes complete with the shortest, reliable check valve nozzle system in the market today. Hi-Flo MAXI Drip-Pro™ - Push-Fit Problem - difficult disassembly due to heavy wear part adhesion Solution - Threaded retainer options The Drip-Pro™ threaded retainer options unlike other nozzle systems allows easy disassembly of heavily adhered wear parts without the risk of expensive wear part damage. When used in conjunction with the unique Click&Dry™ tool systems. Drip-Pro™ threaded retainer also allows full use of Drip-Pro™ anti-drip nozzle check valve system. Hi-Flo MAXI Short - Threaded Retainer Push-Fit Pressure Biaspat.pend Technology allows free and unhindered sealing assistance from system pressure allowing components to freely and fully compress cap seals face to face without resistance.
7info@spraynozzle.co.nz Stop 'tool to carbide' force contact and costly premature wear part breakage Our range of 1 or 2-handed wrenches allows cap tightening or removal with gloves on during high pressure lance changes. The original Click&Dry™ MultiTool shown as ''No-Force' separation aid can also be used in single form to make change our easy and simple. With the bench tool, operators can assemble the clasp and cap securely in position. The swirl removal tool is the key to stopping wear part impact damage. This simple tool allows removal of precious wear parts, eliminates the need for impact removal that can lead to costly wear part damage and possible fractures under high operating pressures. No carbide contact extraction tool for nozzles that are heavily soiled during operation. Stuck wear parts can be removed with a simple twist with no damage to expensive carbide parts allowing your parts to run natural cycles rather than premature break. Our first and most simple press tool. Soft aluminium pin with short travel helps loosen parts on low adhesion applications only. Wrench Bench mount and Swirl removal tool MultiTool Spanner Extraction Tool Soft removal tool 1 1 4 2 3 2 5 6 3 5 6 4 Our approach to Spray Drying is simple "help our customers monitor and reduce wear" we have monitoring tools such orifice gauges and training guides to suit all dryer types and sizes. Hole Gauge Tools and accessories Our latest commitment to making your carbide parts last longer
8 www.spraydrysafety.co.nz Click&Dry™ MAXI uses BETE thick swirl standard MAXI PERFORMANCETABLE CD FLOW RATES AND DIMENSIONS - Hollow Cone, 50⁰ to 80⁰ Spray Angles LITRES PER HOUR @ BAR NOZZLE NUMBER SPRAY ANGLE SWIRL Orifice (mm) DIA (In.) K factor 15 bar 35 bar 50 bar 70 bar 90 bar 100 bar 120 bar 150 bar 175 bar 200 bar 275 bar 350 bar CD2-40 CD1-49 75 85 SW2 SW1 1.02 1.24 0.040 0.049 11.4 44.1 67.4 80.6 95.3 108 114 125 140 151 161 189 213 CD4-34 CD3-40 60 70 SW4 SW3 0.864 1.02 0.034 0.040 13.7 53.0 80.9 96.7 114 130 137 150 167 181 193 227 256 CD5-34 CD4-40 50 65 SW5 SW4 0.864 1.02 0.034 0.040 16.0 61.8 94.4 113 133 151 160 175 195 211 226 265 298 CD4-43 CD3-49 65 75 SW4 SW3 1.09 1.24 0.043 0.049 18.2 70.6 108 129 153 173 182 200 223 241 258 302 341 CD6-37 CD5-40 CD4-46 CD3-55 50 60 70 75 SW6 SW5 SW4 SW3 0.940 1.021 1.17 1.40 0.037 0.040 0.046 0.055 20.5 79.4 121 145 172 195 205 225 251 271 290 340 384 CD6-40 CD5-43 CD4-52 50 60 70 SW6 SW5 SW4 1.02 1.09 1.32 0.040 0.043 0.052 22.8 88.3 135 161 191 216 228 250 279 301 322 378 426 CD5-49 CD4-58 CD3-67 60 70 80 SW5 SW4 SW3 1.24 1.47 1.70 0.049 0.058 0.067 25.1 97.1 148 177 210 238 251 275 307 332 355 416 469 BODY OPTIONS 316 S/S A. Buttweld ” I.D. Sch 80 C. Buttweld ” I.D. Sch 80 B. Buttweld ” I.D. Sch 80 D. BSPPF BSPP inlet with Quick Connect Tail 91008-1 A. B. C. D. 90009-25 90009-26 90009-27 90009-28 SNE-VIT75-SL-1802 SNE-SS-QCNES-PLUG BODY O-RING (Viton) 91008-3 MAXI Body Options MAXI BODY & CAP ASSEMBLY APPROX. DIMENSIONS MAY VARY DUE TO MODEL METRIC IMPERIAL A Overall Body 97.27 mm 3.83 " B Dia. Body (Max) 52.4 mm 2.06 " Across Flats (A/F) Body 38 mm 1.50 " Weight (w/out valve) 0.9 kg 2.0 lbs A B Note: Custom pipe sizes and inlet connections available on request, price on application. Pressure rating may vary depending on pipe schedules used. Spray Nozzle Engineering recommends all welds to bodies be carried out to ASME or equipment weld and NDT procedures that match your chosen operating and safety margin pressures. NOTE: SPRAY NOZZLE ENGINEERING CAN PROVIDE MANY OTHER CUSTOM BODY & CONNECTION OPTIONS ON REQUEST.
9info@spraynozzle.co.nz SPRAYDRYPERFORMANCE CD6-46 CD5-52 CD4-61 CD3-70 55 65 75 80 SW6 SW5 SW4 SW3 1.17 1.32 1.78 1.32 0.046 0.052 0.061 0.070 27.4 106 162 193 229 259 273 300 335 362 387 453 512 CD6-52 CD5-58 CD4-70 55 65 75 SW6 SW5 SW4 1.47 1.78 1.24 0.052 0.058 0.070 31.9 124 189 226 267 303 319 349 391 422 451 529 597 CD7-49 CD6-55 CD6-64 CD4-76 50 60 70 80 SW7 SW6 SW6 SW4 1.40 1.63 1.93 1.47 0.049 0.055 0.064 0.076 36.5 141 216 258 305 346 365 399 447 482 516 605 682 CD7-58 CD6-64 CD5-70 50 60 70 SW7 SW6 SW5 1.63 1.78 1.47 0.058 0.064 0.070 41.0 159 243 290 343 389 410 449 502 543 580 680 767 CD7-58 CD6-64 CD5-76 CD4-91 55 65 75 80 SW7 SW6 SW5 SW4 1.63 2.31 1.63 1.78 0.058 0.064 0.076 0.091 45.6 177 270 322 381 432 456 499 558 603 645 756 853 CD7-64 CD6-70 CD5-82 55 65 75 SW7 SW6 SW5 2.08 1.63 1.93 0.064 0.070 0.082 50.1 194 297 355 419 476 501 549 614 663 709 831 938 CD7-64 CD6-76 CD5-88 55 65 75 SW7 SW6 SW5 2.24 1.70 1.93 0.064 0.076 0.088 54.7 212 324 387 458 519 547 599 670 724 773 907 1020 CD8-67 CD7-76 CD6-88 CD5- 109 50 60 70 80 SW8 SW7 SW6 SW5 2.24 2.77 1.93 2.16 0.067 0.076 0.088 0.109 68.4 265 404 483 572 649 684 749 837 904 967 1130 1280 CD8-76 CD7-85 CD6-103 50 65 75 SW8 SW7 SW6 2.62 2.08 2.46 0.076 0.085 0.103 82.0 318 485 580 686 778 820 899 1010 1090 1160 1360 1540 CD8-82 CD7-97 CD6-115 55 65 75 SW8 SW7 SW6 2.92 2.08 2.31 0.082 0.097 0.115 95.7 371 566 677 801 908 957 1050 1170 1270 1350 1590 1790 CD9-82 CD8-91 CD7-106 CD6-127 50 60 70 80 SW9 SW8 SW7 SW6 2.69 3.23 2.24 2.54 0.082 0.091 0.106 0.127 109 424 647 773 915 1040 1090 1200 1340 1450 1550 1810 2050 CD9-88 CD8-100 CD7-118 CD6-142 50 60 70 80 SW9 SW8 SW7 SW6 3.00 3.61 2.13 2.69 0.088 0.100 0.118 0.142 123 477 728 870 1030 1170 1230 1350 1510 1630 1740 2040 2300 CD9-84 CD8-106 CD7-127 55 65 75 SW9 SW8 SW7 3.23 2.74 3.07 0.084 0.106 0.127 137 530 809 967 1140 1300 1370 1500 1680 1810 1930 2270 2560 CD9-106 CD8-121 CD7-145 55 65 75 SW9 SW8 SW7 3.68 2.62 2.92 0.106 0.121 0.145 160 618 944 1130 1340 1510 1600 1750 1950 2110 2260 2650 2980 CD10-103 CD9-115 CD8-133 50 60 70 SW10 SW10 SW9 3.38 3.00 3.23 0.103 0.115 0.133 182 706 1080 1290 1530 1730 1820 2000 2230 2410 2580 3020 3410 CD10-118 CD9-127 CD8-145 55 60 70 SW10 SW9 SW8 3.68 3.45 3.99 0.118 0.127 0.145 205 794 1210 1450 1720 1950 2050 2250 2510 2710 2900 3400 3840 CD9-136 CD8-157 65 75 SW9 SW8 3.45 3.99 0.136 0.157 228 883 1350 1610 1910 2160 2280 2500 2790 3020 3220 3780 4260 CD9-136 65 SW9 3.45 0.136 251 971 1480 1770 2100 2380 2510 2750 3070 3320 3550 4160 4690 CD10-136 CD9-154 60 70 SW10 SW9 3.45 3.91 0.136 0.154 274 1060 1620 1930 2290 2590 2740 3000 3350 3620 3870 4540 5120 CD10-151 60 SW10 3.84 0.151 296 1150 1750 2100 2480 2810 2960 3250 3630 3920 4190 4910 5540 CD10-157 65 SW10 3.99 0.157 319 1240 1890 2260 2670 3030 3190 3500 3910 4220 4510 5290 5970 BARFLOW RATE (LPH) = K Standard Materials: 'LowThread Gall' Stainless Steel,Tungsten Carbide. Other Materials And Sizes Available On Request. MAXI PERFORMANCETABLE CD FLOW RATES AND DIMENSIONS - Hollow Cone, 50⁰ to 80⁰ Spray Angles LITRES PER HOUR @ BAR NOZZLE NUMBER SPRAY ANGLE SWIRL Orifice (mm) DIA (In.) K factor 15 bar 35 bar 50 bar 70 bar 90 bar 100 bar 120 bar 150 bar 175 bar 200 bar 275 bar 350 bar Click&Dry™ MAXI uses BETE thick swirl standard
10 www.spraydrysafety.co.nz The only system that can offer safety code compliance, improved hygiene and safer assembly logic. 6Cs of safer spray dry quality Compliance Concentricity Cleanability Cap Performance Cross Threading Check Valve Compliance Did you know that spray dry nozzles are required to comply to pressure piping codes such as ASME B31.1 and international O-ring sealing codes, that will limit many older nozzle systems still in use. Your nozzle may be operating in excess of those limits. The Click&Dry™ Hi-Flo Mini nozzle was the first spray dry nozzle to introduce high strength caps 'No- Gap axial seal' technology - the true compressive seal that does not require backing rings and can be used on high and low pressure dryers alike. Concentricity Clasp Technology With CCT, parts are always located correctly every time, and with our unique clasp system, your precious wear parts can be aligned for ultimate spray performance. With EasyOut clasp, wear parts are also removed easily without the need for impact force removal, leading to carbide breakage as seen on some systems in use. Cleanability The Push-Fit Concentric Clasp Technology using Seal-In-Disc™ wear parts, gives stronger lower profile caps that have a smoother internal finish without internal cap O-ring grooves. This increases hygiene and reduce change-out and cleaning times. Cross thread resistance Our thread gall resitant materials and heavy duty protected female threaded lance fittings, which are highly resistant to normal impact damage during lance handling. This improved design also extends both body and cap life. Check Valve Drip-Pro™ Heavy duty Check Valve reduces the problem of dripping and scorched particles. Replaceable seals not only allows a number of sealing options but its new high flow design runs longer than previous designs and is easily removed for cleaning. This 'open-port' design can be run on all drier types. Cap performance With two standard cap profiles to reduce product build up and with our improved internal hygiene design, there is a nozzle to suit every dryer type. The 10 facts on spray dry safety handbook is a new approach to helping drier owners, operators & OEMs to identify risks in operations and nozzle designs used in high pressure spray drying. A valuable training guide for all stake holders. Speak to us today for a free copy and consultation. 10 Facts of Spray Dry Safety handbook Downloadable on spraydrysafety.co.nz
11info@spraynozzle.co.nzJune 2016 © Spray Nozzle Engineering. All rights reserved. Subject to modifications. Pat & Pat. pend NEW ZEALAND Phone +64 7 839 6444 Fax +64 7 839 6445 Email sales@spraynozzle.co.nz AUSTRALIA Phone +61 3 9583 2368 Fax +61 3 9585 0218 Email sales@spraynozzle.com.au Email info@spraynozzle.com.au Web www.sprayingsolutions.co.nz Request for other catalogues CLICK & DRY ™ Smarter & Safer Spray Dry Nozzles The original Full Axial No Gap seal solution for improved dryer safety Spray Nozzle Engineering www.spraydrysafety.co.nz DISTRIBUTED BY:

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CD MAXI BROCHURE 2016

  • 1.
    Spray Nozzle Engineering www.spraydrysafety.co.nz SAFERAND SMARTER SPRAY DRY NOZZLES Thick Swirl Technology Improved Hygiene Design Options Faster Nozzle Changeouts Longer Component Life Full Axial Sealing for greater high pressure leakage control FEA Design For Pressure Compliance Guarantee see inside No-threadGalling availableWITHALLDRIERCO NVERSIONS availableWITHALLDR IER CONVERSIONS IMPROVED HYGIENE EASIER CLEANING FASTER CHANGEOUTS NEW CHECK VALVE DRIP-PRO TECHNOLOGY OPTIONAL DRIP-PRO™ ANTI-DRIP VALVE SYSTEM AVAILABLE Standard Push-Fit Pressure Bias pat. pend. Retainer on all sizes Optional Threaded Retainer For Easier Damage- Free Component Removal Of Process-Adhered Parts CLICK & DRY ™ SUPERMAXI Ultimate Damage Resistant Heavy Duty System for long lance driers For improved scorched particle management
  • 2.
    2 www.spraydrysafety.co.nz Unique aerodynamicdesign assists air flow around nozzle. Standard Lower profile carrier (cap) design to help reduce product build up (bearding) during longer runs. Female body with large robust threads protects against lance handling damage. Optional integrated Drip- Pro™ Hi-Flo Check Valve with replaceable soft seal. Full flow design is easily removed for cleaning in one simple action. The fastest way to stop drips, reduce drier cleaning and bed contamination. Trusted thick swirl with standard cap system and orifice combinations delivers expected spray performance and powder quality through traditional swirl/orifice metering geometry. Optional Seal-In-Disc™ high strength carrier (cap) available (not shown). Removing the O-ring groove gives greater strength and improved hygiene. Our coarser Thread system uses galling resistant stainless steel, standard on all Click&Dry™ nozzles for easier cleaning & reduced nozzle cap and body means longer life and reduced cost. Axial compressive seal system, allows higher pressure capabilities with no expensive back-up rings. Reduced risk of torn O-ring during assembly. With Hi-Flo Drip-Pro™ check valve technology, improved product quality is only part of the story. Click&Dry™ smarter nozzle technology also improves safety & delivers longer run-times. It reduces component handling damage while providing longer service life and improved pressure risk management. World's first unique duty dual seal face skirts with robust protection against O-ring seal groove damage. A decade of proven performance. An even smarter approach to spray drying With Thick Swirl Technology Click&Dry™ MAXI nozzle For almost a decade, our Click&Dry™ system was the first nozzle to utilise low thread galling technology - available on both our MINI & MAXI nozzle system. With our 2 year guarantee, if you experience "total thread binding" we will exchange the old body and cap for the new replacement parts absolutely free - we guarantee it!
  • 3.
    3info@spraynozzle.co.nz Optional no groovecap utilises the unique Seal-In-Disc™ system for the front O-ring seal. This unique arrangement maintains traditional disc/ swirl metering geometry, ensuring continuity in spray performance and powder consistency. • Improved hygiene • Easier cleaning • Faster turnaround • Available with Drip-Pro™ valve New Optional Seal-In-Disc™ omits the Cap O-ring completely. This permits a lower than standard outer-face profile to further reduce bearding (build-up) whilst delivering the added benefit of greater cap strength. New improved hygiene design no thread O-ring grooves or threads Optional Seal-In-Disc™ nozzle cap Easier cleaning, improved hygiene by one cap change Click&Dry™ MAXI more options than ever Less build-up & deliver longer run times on difficult products No back up rings The unique compressive axial sealing system, without the complexity of inferior radial seal designs, uses no back up rings and allows maximum pressure retaining strength while overcoming long term operational handling issues. This adds up to GREATER PRESSURE INTEGRITY & SAFER OPERATION. New improved hygiene Smooth internals without O-ring grooves or threads for easier cleaning and maintenance. This reduces the risk of contamination and significantly increases product life and work efficiency. Low gall stainless construction Optional LOW GALL STAINLESS CONSTRUCTION reduces possibility of thread bind on continual use/ change-out driers. Shielded sealing faces Protecting body O-ring sealing surfaces from handling damage and is standard on all Click&Dry™ hardware. PRE-SPRAY TESTING without the need to disturb nozzle wear parts. Drip-Pro™ Hi-Flo Check Valve Compact Drip-Pro™ Hi-Flo check valve with a variety of replaceable soft seal materials, helps makes drips 'a thing of the past'. It can be inserted or removed with our Click&Dry™ multi-tool where JUST ONE TOOL is required to perform all your nozzle assembly needs. Thread protection system Unique to Click&Dry™, this system introduces user friendly thread style in a FEMALE THREADED NOZZLE BODY that significantly reduces damage during nozzle and lance handling procedures. Wear part retaining systems Available on all MAXI Click&Dry™ BETE® systems. New Push-Fit retainer for smaller to medium driers that finish product runs on water or clearer shut down process. For larger driers or hard-to-clean components, try our threaded retainer system for high pressure or harsh environments where high heat product adhesion make dismantling difficult. Threaded versions allows extraction and dismantling without the need of extreme impact force parts removal. Optional extras Optional extras available include nozzle assembly tools, help reduce premature swirl/orifice damage and to ensure components are stored and transported safely, nozzle protection bumpers, which reduce installation damage and custom C.I.P. cap adapters. Also laminated WORK area User Guides available on request. Improved Hygiene with Seal-In-Disc™
  • 4.
    4 www.spraydrysafety.co.nz Greater strengthmeans greater pressure integrity Older nozzle hardware vs CLICK&DRY™ OPERATING PRESSURE GUIDE SPRAY DRY NOZZLE TYPE MAXI Maximum pressures (barG) at various operator determined Notional Factors Of Safety* (FOS) NOT RECOMMENDED ( ) indicates the criteria applied for FOS=1.0 OPERATIONAL CAUTION ADVISED* ASME B31.3 COMPLIANT OPERATING RANGE* 0.25 0.5 1.0 1.25 1.5 1.75 2.0 3.0 NON C&D Common Nozzle Type (A) 268 134 67 54 44 38 34 23 NON C&D Common Nozzle Type (B) 312 156 78 62 52 45 39 26 Standard CLICK&DRY™ MAXI SP Part # 90001-37 Standard Profile, Non-Clasp - O-Ring Groove in cap 2272 1136 568 454 379 325 284 189 Optional CLICK&DRY™ MAXI LP Part # 90001-23 Low Profile, Non Clasp Type - O-Ring Seal-In- Disc™ 2256 1128 564 451 376 322 267** 188 Optional CLICK&DRY™ MAXI LP Part # 90001-13 Low Profile, Armour Clasp O-Ring Seal-In-Disc™ 2484 1242 621 496 414 354 295** 207 Optional CLICK&DRY™ MAXI SP Part # 90001-15 Standard Profile, Armour Clasp O-Ring Seal-In-Disc™ 2640 1320 660 528 440 377 313** 220 • Applies to 350barG at 20-220degC before pre-load (cap torquing) and no other loads, fatigue life of approx. 20,000 cycles. • The ASME compliant pressure range as per the green coloured section. • Data represents scaled stresses not fatigue life, as FOS is based upon Factor of safety for all failure modes and yield strength is the primary mode for most scaled loads (ie. because fatigue needs the actual stress to estimate the fatigue life and double fatigue life typically occurs at -20% stress, whereas -20% on yield is an FOS of 1.2 not 2.0 for fatigue). • A minimum FOS in pressure vessel design is 2-2.5, what is inherent in the ASME B31.3 is approximately 1.3-2.0. • Notional fatigue life of at least 5000 cycles factor of safety based upon internal design pressures & minimum yield stress & minimal pre-load. • **Indicates ASME B31.3 compliant pressure for design at 220C. Click&Dry™ YOUR STRONGER ENGINEERED CHOICE Common Nozzle TypesA 802.5 MPa -85.9 0.0 Click&Dry 228.3 MPa -48.9 0.0 The above image depict stress concentrations on a common generic type nozzle in use. Red shaded areas show around 8 times allowable stress. Click&Dry™ below depicts stress concentrations well within the allowable stress of the material. The Click&Dry™ design makes safety and pressure integrity its number one design priority. Since the early 1970's, high volume powder production has seen the emergence of nozzle type driers as a major developing trend, resulting in steadily increasing operating pressures to achieve the volumes and consistencies required. This placed enormous demand upon pre-existing nozzle hardware designs, which over time has essentially remained unchanged. Today, it is not readily shown that this hardware is operable without significant risk and within accepted safety factors now dictated by modern industry. Spray Nozzle Engineering has studied many types of drier nozzle hardware in use today. The initial findings of this study were that a generic form of nozzle design has been in common use for some considerable time, from a number of different sources, with most utilising radial seals and very similar hardware geometry. It was also determined through analysis in this study, that a large proportion of such equipment reviewed may operate far in excess of industry accepted stress and pressure limits due to this observed generic geometry and radial seal arrangements. Further, that much of this hardware exists in a worn or old and fatigued condition, which alone, poses a high risk of failure. Click&Dry™ was developed to function within a range of operational safety factors which far exceed that of current competitive equipment in the field, with unique high pressure axial seals, as well as a design that resists the normal types of observed wear characteristics of older style nozzles in service. Industries working with pressure systems and vessels, typically stipulate a safety factor of 2-2.5 times based upon the yield stress of the material in use. If operating at a safety factor below 2, a thorough understanding of your fatigue cycles and the potential failure risk is critical. Operating at safety factors approaching 1 or below, ensures failure is imminent based upon known engineering protocol and the properties of typical materials used. This is why Click&Dry™ components are designed around important pressure related standards such as ASME B31.3. These standards are dedicated to safe operation of pressure systems and provide safety margins that exceed those in current use based upon the yield stress and other important factors. World Wide Sealing standards all dictate the use of backup rings in the typical radial seal arrangements found in most common drier nozzles. Widely adopted global standards typically call for pressure limits of around 100barG without backup rings. One exception is JIS B2406 seal standard which still limits the working pressure without backup rings to only 255barG, this only being achievable with enormously tight radial gap and costly higher duro-rated O-rings. It is clear most modern driers operate far in excess of these pressures and as such require a more reliable and compliant sealing option. Click&Dry™ axial seal arrangement allows for greater operating pressures with no need for expensive backup rings and high duro-seals. This is good news for drier operators in managing operating costs of daily seal replacement. It can be seen from the review summary below, that many common older spray components in use today operate at pressures far exceeding their yield stress, with a risk of failure, being extremely high. Operating this older equipment at this level is not recommended. This review chart provides the customer with a range of notional safety factors to help them identify the level of operational risk they currently choose to adopt.
  • 5.
    5info@spraynozzle.co.nz Hi-Flo Maxi-PF One system- more choices PUSH-FIT line 97.27 Optional high flow Drip-Pro™ Check Valve 97.27 52.40 52.40 Overall Dimensions (mm) Overall Dimensions (mm) Exploded internal parts Exploded internal parts Caps Caps Standard Push-Fit Retainer System Optional Threaded Retainer System For easier component removal in high process adhesion CV STEM 91003-1 CV Seal Body 91009-18 CV Spring 91006-1 CV Cage 91001-7 PF Retainer 90007-29 Orifice O-ring 91007-1 BETE Orifice Disc 91007-1 Cap 90001-72 BETE TD Swirl PF Retainer O-ring 91008-3 CV STEM 91003-1 CV Seal Body 91009-18 CV Spring 91006-1 CV Cage 91001-7 Screw Retainer 90007-1R DUROCON™ 91005-1 PTFE (TT) 91005-2 Orifice O-ring 91007-1 BETE Orifice Disc 91007-1 Cap 90001-72 BETE TD Swirl Optional high flow Drip-Pro™ Check Valve DUROCON™ 91005-1 PTFE (TT) 91005-2
  • 6.
    6 www.spraydrysafety.co.nz Hi-Flo Maxi-PF Onesystem - more choices If you're ready for the best The Drip-Pro™ Push-Fit Push-Fit Pressure Biaspat.pend is a complete nozzle performance package ready to give you more choices for your application. Unlike other nozzle systems, the Click&Dry™ MAXI-PF comes standard with new Push-Fit Pressure Biaspat.pend Technology without retainer threads for easier assembly and cleaning. threads that use low thread galling stainless material making cross threading a thing of the past. The MAXI-PF comes complete with the shortest, reliable check valve nozzle system in the market today. Hi-Flo MAXI Drip-Pro™ - Push-Fit Problem - difficult disassembly due to heavy wear part adhesion Solution - Threaded retainer options The Drip-Pro™ threaded retainer options unlike other nozzle systems allows easy disassembly of heavily adhered wear parts without the risk of expensive wear part damage. When used in conjunction with the unique Click&Dry™ tool systems. Drip-Pro™ threaded retainer also allows full use of Drip-Pro™ anti-drip nozzle check valve system. Hi-Flo MAXI Short - Threaded Retainer Push-Fit Pressure Biaspat.pend Technology allows free and unhindered sealing assistance from system pressure allowing components to freely and fully compress cap seals face to face without resistance.
  • 7.
    7info@spraynozzle.co.nz Stop 'tool tocarbide' force contact and costly premature wear part breakage Our range of 1 or 2-handed wrenches allows cap tightening or removal with gloves on during high pressure lance changes. The original Click&Dry™ MultiTool shown as ''No-Force' separation aid can also be used in single form to make change our easy and simple. With the bench tool, operators can assemble the clasp and cap securely in position. The swirl removal tool is the key to stopping wear part impact damage. This simple tool allows removal of precious wear parts, eliminates the need for impact removal that can lead to costly wear part damage and possible fractures under high operating pressures. No carbide contact extraction tool for nozzles that are heavily soiled during operation. Stuck wear parts can be removed with a simple twist with no damage to expensive carbide parts allowing your parts to run natural cycles rather than premature break. Our first and most simple press tool. Soft aluminium pin with short travel helps loosen parts on low adhesion applications only. Wrench Bench mount and Swirl removal tool MultiTool Spanner Extraction Tool Soft removal tool 1 1 4 2 3 2 5 6 3 5 6 4 Our approach to Spray Drying is simple "help our customers monitor and reduce wear" we have monitoring tools such orifice gauges and training guides to suit all dryer types and sizes. Hole Gauge Tools and accessories Our latest commitment to making your carbide parts last longer
  • 8.
    8 www.spraydrysafety.co.nz Click&Dry™ MAXI usesBETE thick swirl standard MAXI PERFORMANCETABLE CD FLOW RATES AND DIMENSIONS - Hollow Cone, 50⁰ to 80⁰ Spray Angles LITRES PER HOUR @ BAR NOZZLE NUMBER SPRAY ANGLE SWIRL Orifice (mm) DIA (In.) K factor 15 bar 35 bar 50 bar 70 bar 90 bar 100 bar 120 bar 150 bar 175 bar 200 bar 275 bar 350 bar CD2-40 CD1-49 75 85 SW2 SW1 1.02 1.24 0.040 0.049 11.4 44.1 67.4 80.6 95.3 108 114 125 140 151 161 189 213 CD4-34 CD3-40 60 70 SW4 SW3 0.864 1.02 0.034 0.040 13.7 53.0 80.9 96.7 114 130 137 150 167 181 193 227 256 CD5-34 CD4-40 50 65 SW5 SW4 0.864 1.02 0.034 0.040 16.0 61.8 94.4 113 133 151 160 175 195 211 226 265 298 CD4-43 CD3-49 65 75 SW4 SW3 1.09 1.24 0.043 0.049 18.2 70.6 108 129 153 173 182 200 223 241 258 302 341 CD6-37 CD5-40 CD4-46 CD3-55 50 60 70 75 SW6 SW5 SW4 SW3 0.940 1.021 1.17 1.40 0.037 0.040 0.046 0.055 20.5 79.4 121 145 172 195 205 225 251 271 290 340 384 CD6-40 CD5-43 CD4-52 50 60 70 SW6 SW5 SW4 1.02 1.09 1.32 0.040 0.043 0.052 22.8 88.3 135 161 191 216 228 250 279 301 322 378 426 CD5-49 CD4-58 CD3-67 60 70 80 SW5 SW4 SW3 1.24 1.47 1.70 0.049 0.058 0.067 25.1 97.1 148 177 210 238 251 275 307 332 355 416 469 BODY OPTIONS 316 S/S A. Buttweld ” I.D. Sch 80 C. Buttweld ” I.D. Sch 80 B. Buttweld ” I.D. Sch 80 D. BSPPF BSPP inlet with Quick Connect Tail 91008-1 A. B. C. D. 90009-25 90009-26 90009-27 90009-28 SNE-VIT75-SL-1802 SNE-SS-QCNES-PLUG BODY O-RING (Viton) 91008-3 MAXI Body Options MAXI BODY & CAP ASSEMBLY APPROX. DIMENSIONS MAY VARY DUE TO MODEL METRIC IMPERIAL A Overall Body 97.27 mm 3.83 " B Dia. Body (Max) 52.4 mm 2.06 " Across Flats (A/F) Body 38 mm 1.50 " Weight (w/out valve) 0.9 kg 2.0 lbs A B Note: Custom pipe sizes and inlet connections available on request, price on application. Pressure rating may vary depending on pipe schedules used. Spray Nozzle Engineering recommends all welds to bodies be carried out to ASME or equipment weld and NDT procedures that match your chosen operating and safety margin pressures. NOTE: SPRAY NOZZLE ENGINEERING CAN PROVIDE MANY OTHER CUSTOM BODY & CONNECTION OPTIONS ON REQUEST.
  • 9.
    9info@spraynozzle.co.nz SPRAYDRYPERFORMANCE CD6-46 CD5-52 CD4-61 CD3-70 55 65 75 80 SW6 SW5 SW4 SW3 1.17 1.32 1.78 1.32 0.046 0.052 0.061 0.070 27.4 106 162193 229 259 273 300 335 362 387 453 512 CD6-52 CD5-58 CD4-70 55 65 75 SW6 SW5 SW4 1.47 1.78 1.24 0.052 0.058 0.070 31.9 124 189 226 267 303 319 349 391 422 451 529 597 CD7-49 CD6-55 CD6-64 CD4-76 50 60 70 80 SW7 SW6 SW6 SW4 1.40 1.63 1.93 1.47 0.049 0.055 0.064 0.076 36.5 141 216 258 305 346 365 399 447 482 516 605 682 CD7-58 CD6-64 CD5-70 50 60 70 SW7 SW6 SW5 1.63 1.78 1.47 0.058 0.064 0.070 41.0 159 243 290 343 389 410 449 502 543 580 680 767 CD7-58 CD6-64 CD5-76 CD4-91 55 65 75 80 SW7 SW6 SW5 SW4 1.63 2.31 1.63 1.78 0.058 0.064 0.076 0.091 45.6 177 270 322 381 432 456 499 558 603 645 756 853 CD7-64 CD6-70 CD5-82 55 65 75 SW7 SW6 SW5 2.08 1.63 1.93 0.064 0.070 0.082 50.1 194 297 355 419 476 501 549 614 663 709 831 938 CD7-64 CD6-76 CD5-88 55 65 75 SW7 SW6 SW5 2.24 1.70 1.93 0.064 0.076 0.088 54.7 212 324 387 458 519 547 599 670 724 773 907 1020 CD8-67 CD7-76 CD6-88 CD5- 109 50 60 70 80 SW8 SW7 SW6 SW5 2.24 2.77 1.93 2.16 0.067 0.076 0.088 0.109 68.4 265 404 483 572 649 684 749 837 904 967 1130 1280 CD8-76 CD7-85 CD6-103 50 65 75 SW8 SW7 SW6 2.62 2.08 2.46 0.076 0.085 0.103 82.0 318 485 580 686 778 820 899 1010 1090 1160 1360 1540 CD8-82 CD7-97 CD6-115 55 65 75 SW8 SW7 SW6 2.92 2.08 2.31 0.082 0.097 0.115 95.7 371 566 677 801 908 957 1050 1170 1270 1350 1590 1790 CD9-82 CD8-91 CD7-106 CD6-127 50 60 70 80 SW9 SW8 SW7 SW6 2.69 3.23 2.24 2.54 0.082 0.091 0.106 0.127 109 424 647 773 915 1040 1090 1200 1340 1450 1550 1810 2050 CD9-88 CD8-100 CD7-118 CD6-142 50 60 70 80 SW9 SW8 SW7 SW6 3.00 3.61 2.13 2.69 0.088 0.100 0.118 0.142 123 477 728 870 1030 1170 1230 1350 1510 1630 1740 2040 2300 CD9-84 CD8-106 CD7-127 55 65 75 SW9 SW8 SW7 3.23 2.74 3.07 0.084 0.106 0.127 137 530 809 967 1140 1300 1370 1500 1680 1810 1930 2270 2560 CD9-106 CD8-121 CD7-145 55 65 75 SW9 SW8 SW7 3.68 2.62 2.92 0.106 0.121 0.145 160 618 944 1130 1340 1510 1600 1750 1950 2110 2260 2650 2980 CD10-103 CD9-115 CD8-133 50 60 70 SW10 SW10 SW9 3.38 3.00 3.23 0.103 0.115 0.133 182 706 1080 1290 1530 1730 1820 2000 2230 2410 2580 3020 3410 CD10-118 CD9-127 CD8-145 55 60 70 SW10 SW9 SW8 3.68 3.45 3.99 0.118 0.127 0.145 205 794 1210 1450 1720 1950 2050 2250 2510 2710 2900 3400 3840 CD9-136 CD8-157 65 75 SW9 SW8 3.45 3.99 0.136 0.157 228 883 1350 1610 1910 2160 2280 2500 2790 3020 3220 3780 4260 CD9-136 65 SW9 3.45 0.136 251 971 1480 1770 2100 2380 2510 2750 3070 3320 3550 4160 4690 CD10-136 CD9-154 60 70 SW10 SW9 3.45 3.91 0.136 0.154 274 1060 1620 1930 2290 2590 2740 3000 3350 3620 3870 4540 5120 CD10-151 60 SW10 3.84 0.151 296 1150 1750 2100 2480 2810 2960 3250 3630 3920 4190 4910 5540 CD10-157 65 SW10 3.99 0.157 319 1240 1890 2260 2670 3030 3190 3500 3910 4220 4510 5290 5970 BARFLOW RATE (LPH) = K Standard Materials: 'LowThread Gall' Stainless Steel,Tungsten Carbide. Other Materials And Sizes Available On Request. MAXI PERFORMANCETABLE CD FLOW RATES AND DIMENSIONS - Hollow Cone, 50⁰ to 80⁰ Spray Angles LITRES PER HOUR @ BAR NOZZLE NUMBER SPRAY ANGLE SWIRL Orifice (mm) DIA (In.) K factor 15 bar 35 bar 50 bar 70 bar 90 bar 100 bar 120 bar 150 bar 175 bar 200 bar 275 bar 350 bar Click&Dry™ MAXI uses BETE thick swirl standard
  • 10.
    10 www.spraydrysafety.co.nz The onlysystem that can offer safety code compliance, improved hygiene and safer assembly logic. 6Cs of safer spray dry quality Compliance Concentricity Cleanability Cap Performance Cross Threading Check Valve Compliance Did you know that spray dry nozzles are required to comply to pressure piping codes such as ASME B31.1 and international O-ring sealing codes, that will limit many older nozzle systems still in use. Your nozzle may be operating in excess of those limits. The Click&Dry™ Hi-Flo Mini nozzle was the first spray dry nozzle to introduce high strength caps 'No- Gap axial seal' technology - the true compressive seal that does not require backing rings and can be used on high and low pressure dryers alike. Concentricity Clasp Technology With CCT, parts are always located correctly every time, and with our unique clasp system, your precious wear parts can be aligned for ultimate spray performance. With EasyOut clasp, wear parts are also removed easily without the need for impact force removal, leading to carbide breakage as seen on some systems in use. Cleanability The Push-Fit Concentric Clasp Technology using Seal-In-Disc™ wear parts, gives stronger lower profile caps that have a smoother internal finish without internal cap O-ring grooves. This increases hygiene and reduce change-out and cleaning times. Cross thread resistance Our thread gall resitant materials and heavy duty protected female threaded lance fittings, which are highly resistant to normal impact damage during lance handling. This improved design also extends both body and cap life. Check Valve Drip-Pro™ Heavy duty Check Valve reduces the problem of dripping and scorched particles. Replaceable seals not only allows a number of sealing options but its new high flow design runs longer than previous designs and is easily removed for cleaning. This 'open-port' design can be run on all drier types. Cap performance With two standard cap profiles to reduce product build up and with our improved internal hygiene design, there is a nozzle to suit every dryer type. The 10 facts on spray dry safety handbook is a new approach to helping drier owners, operators & OEMs to identify risks in operations and nozzle designs used in high pressure spray drying. A valuable training guide for all stake holders. Speak to us today for a free copy and consultation. 10 Facts of Spray Dry Safety handbook Downloadable on spraydrysafety.co.nz
  • 11.
    11info@spraynozzle.co.nzJune 2016 ©Spray Nozzle Engineering. All rights reserved. Subject to modifications. Pat & Pat. pend NEW ZEALAND Phone +64 7 839 6444 Fax +64 7 839 6445 Email sales@spraynozzle.co.nz AUSTRALIA Phone +61 3 9583 2368 Fax +61 3 9585 0218 Email sales@spraynozzle.com.au Email info@spraynozzle.com.au Web www.sprayingsolutions.co.nz Request for other catalogues CLICK & DRY ™ Smarter & Safer Spray Dry Nozzles The original Full Axial No Gap seal solution for improved dryer safety Spray Nozzle Engineering www.spraydrysafety.co.nz DISTRIBUTED BY: