This document provides instructions for removing and installing the crankshaft and checking bearing clearances on a 3408E engine for a 988B wheel loader. The crankshaft removal procedure involves pushing the piston assemblies toward the cylinder heads, aligning timing marks, installing lifting brackets on the crankshaft, and using hoist to remove it. The installation procedure specifies cleaning parts and heating the crankshaft gear before pressing it onto the crankshaft. It also provides instructions for installing main bearings and checking clearances using plastic gauges.
Caterpillar cat 994 f wheel loader (prefix 442) service repair manual (442000...ufjkskemfseol
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 994F wheel loader.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, and accessory drive. Tools and lifting devices are needed to remove the housing.
3. To remove the vibration damper, the pulley, hub, and bolts must be removed. Guides bolts and lifting devices are used to maneuver the damper components. Proper lubrication and torque specifications are required for reinstallation.
Caterpillar cat 994 f wheel loader (prefix 442) service repair manual (442000...fjjskkemsmee
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 994F wheel loader.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, accessory drive, and more. Tools and lifting devices are needed to remove the housing.
3. To remove the vibration damper, the pulley, hub, and damper group/assembly must be detached using guide bolts and lifting devices, as the components are heavy. Proper lubrication and torque specifications must be followed for reinstallation.
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 3516 engine.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, accessory drive, oil and water pump drive, and auxiliary water pump. Tools and lifting devices are then used to remove the housing itself.
3. To remove the vibration damper, the pulley, hub, and mounting bolts must be detached. Guide bolts and lifting devices help slide off the damper parts. Proper lubrication and torque are required for reinstallation.
This document provides instructions for removing and installing the front drive housing on a Caterpillar 3516 engine. The procedure involves using various tools to remove bolts and shafts holding the housing in place. The housing must be lifted out carefully due to its weight of approximately 209 kg. Reinstallation follows the reverse process, applying sealant to gasket joints and torquing bolts correctly.
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 3516 engine.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, accessory drive, and auxiliary water pump. Tools and lifting devices are then used to remove the housing itself.
3. To remove the vibration damper, the pulley, hub, and mounting bolts must be detached. Guide bolts and lifting devices help slide off the damper parts or assembly. Proper lubricant is applied when reinstalling components.
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 3516 engine.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, and accessory drive. Tools and lifting devices are needed to remove the housing.
3. To remove the vibration damper, the pulley, hub, and mounting bolts must be removed. Guides bolts and lifting devices are used to maneuver the damper components. Proper lubrication and torque specifications are required for reinstallation.
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 3516 engine.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, and accessory drive. Tools and lifting devices are needed to remove the housing.
3. To remove the vibration damper, the pulley, hub, and mounting bolts must be removed. Guides bolts and lifting devices are required due to the heavy weight of the damper components.
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 3516 engine.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, accessory drive, oil and water pump drive, and auxiliary water pump. Tools and lifting devices are then used to remove the housing itself.
3. To remove the vibration damper, the pulley, hub, and mounting bolts must be detached. Guide bolts and lifting devices help slide off the damper parts. Proper lubrication and torque are required for reinstallation.
Caterpillar cat 994 f wheel loader (prefix 442) service repair manual (442000...ufjkskemfseol
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 994F wheel loader.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, and accessory drive. Tools and lifting devices are needed to remove the housing.
3. To remove the vibration damper, the pulley, hub, and bolts must be removed. Guides bolts and lifting devices are used to maneuver the damper components. Proper lubrication and torque specifications are required for reinstallation.
Caterpillar cat 994 f wheel loader (prefix 442) service repair manual (442000...fjjskkemsmee
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 994F wheel loader.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, accessory drive, and more. Tools and lifting devices are needed to remove the housing.
3. To remove the vibration damper, the pulley, hub, and damper group/assembly must be detached using guide bolts and lifting devices, as the components are heavy. Proper lubrication and torque specifications must be followed for reinstallation.
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 3516 engine.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, accessory drive, oil and water pump drive, and auxiliary water pump. Tools and lifting devices are then used to remove the housing itself.
3. To remove the vibration damper, the pulley, hub, and mounting bolts must be detached. Guide bolts and lifting devices help slide off the damper parts. Proper lubrication and torque are required for reinstallation.
This document provides instructions for removing and installing the front drive housing on a Caterpillar 3516 engine. The procedure involves using various tools to remove bolts and shafts holding the housing in place. The housing must be lifted out carefully due to its weight of approximately 209 kg. Reinstallation follows the reverse process, applying sealant to gasket joints and torquing bolts correctly.
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 3516 engine.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, accessory drive, and auxiliary water pump. Tools and lifting devices are then used to remove the housing itself.
3. To remove the vibration damper, the pulley, hub, and mounting bolts must be detached. Guide bolts and lifting devices help slide off the damper parts or assembly. Proper lubricant is applied when reinstalling components.
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 3516 engine.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, and accessory drive. Tools and lifting devices are needed to remove the housing.
3. To remove the vibration damper, the pulley, hub, and mounting bolts must be removed. Guides bolts and lifting devices are used to maneuver the damper components. Proper lubrication and torque specifications are required for reinstallation.
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 3516 engine.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, and accessory drive. Tools and lifting devices are needed to remove the housing.
3. To remove the vibration damper, the pulley, hub, and mounting bolts must be removed. Guides bolts and lifting devices are required due to the heavy weight of the damper components.
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 3516 engine.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, accessory drive, oil and water pump drive, and auxiliary water pump. Tools and lifting devices are then used to remove the housing itself.
3. To remove the vibration damper, the pulley, hub, and mounting bolts must be detached. Guide bolts and lifting devices help slide off the damper parts. Proper lubrication and torque are required for reinstallation.
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 3516 engine.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, and accessory drive. Tools and lifting devices are needed to remove the housing.
3. To remove the vibration damper, the pulley, hub, and mounting bolts must be removed. Tools and lifting devices are again needed due to the heavy weight of the damper components. Proper alignment and lubrication are important for installation.
Caterpillar cat 140 h motor grader (prefix 3as) service repair manual (3as000...fujjsjejkekmmd
This document provides instructions for installing a crankshaft in a 3306 engine. It describes:
1) Checking main bearing clearances and installing main bearing caps.
2) Installing a thrust plate and checking crankshaft end play.
3) Installing connecting rod bearings and checking clearances.
Caterpillar cat 140 h motor grader (prefix 3as) service repair manual (3as000...fusjejfkskemme
This document provides instructions for installing a crankshaft in a 3306 engine used in a 140H motor grader. It outlines the required tools and gives step-by-step directions which include installing main bearings and thrust plates, checking clearances, and supporting the crankshaft during installation. Safety notices are provided to keep parts clean and prevent injury from hot components.
Caterpillar cat 140 h motor grader (prefix 3as) service repair manual (3as000...ufjjsjefkksemm
This document provides instructions for installing a crankshaft in a 3306 engine. It describes:
1) Checking main bearing clearances and installing main bearing caps.
2) Installing a thrust plate and checking crankshaft end play.
3) Installing connecting rod bearings and checking clearances.
Caterpillar cat 140 h motor grader (prefix 3as) service repair manual (3as000...fjjskekfksmem
This document provides instructions for installing a crankshaft in a 3306 engine used in a 140H motor grader. It outlines the required tools and gives step-by-step directions which include installing main bearings and thrust plates, checking clearances, and supporting the crankshaft during installation. Safety notices are provided to keep parts clean and prevent injury from hot components.
Caterpillar cat 140 h motor grader (prefix 3as) service repair manual (3as000...fujsefjfkksekem
This document provides instructions for installing a crankshaft in a 3306 engine. It describes:
1) Checking main bearing clearances and installing main bearing caps.
2) Installing a thrust plate and checking crankshaft end play.
3) Installing connecting rod bearings and checking clearances.
Caterpillar cat 140 h motor grader (prefix 3as) service repair manual (3as000...fhjskemme
This document provides instructions for installing a crankshaft in a 3306 engine. It describes:
1) Checking main bearing clearances and installing main bearing caps.
2) Installing a thrust plate and checking crankshaft end play.
3) Installing connecting rod bearings and checking clearances.
Caterpillar cat 323 d l excavator (prefix pbe) service repair manual (pbe0000...fjjskekdmmme
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and driver group to re-install these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar 323D L excavator. Key steps include using specific tools to remove the idler gear shaft and idler gear from the cylinder block. Tolerances for backlash and clearance measurements are provided to ensure proper installation. The instructions also describe reinstalling the idler gear, shaft, and related components.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual Instant D...zan2736ban
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the idler gear, idler shaft, thrust plate, and bushing. It also describes how to measure gear backlash and end play, and install the idler gear components. A separate section provides instructions for removing the front housing of the engine.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...fusjekkdmdmd2w
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and driver group to re-install these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is emphasized.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...f8uesjdkdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the idler gear, idler shaft, thrust plate, and washer. It also describes how to inspect, clean, and install these parts, ensuring proper alignment of timing marks and measurement of gear backlash and end play tolerances. A separate section provides procedures for removing and installing the front housing of the engine.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...8ufjsekddm8u
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking gear alignment and backlash. Tolerances for backlash and clearances are provided in a table.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...ufjksemd8ujd
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking gear alignment and backlash. Tolerances for backlash and clearances are provided in a table.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...km7seydwuhdw
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and driver group to re-install these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...jdkskmdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...prmy389342
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...shudun96087
This document provides instructions for removing and installing the idler gear on the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure specifies cleaning parts and aligning timing gear marks before installing the idler gear, thrust plate, and idler gear bolt. Tolerances for backlash and clearances are provided to check proper installation.
Caterpillar Cat TH460B Telehandler (Prefix SLF) Service Repair Manual Instant...ting1499041267
This document provides instructions for removing and installing various engine components on a Caterpillar 3054E engine, including the cylinder head, rocker shaft, lifters, and camshaft. The procedures describe cleaning parts, lubricating bolts, and torquing fasteners to the specified values. Special tools may be required for some steps.
Caterpillar Cat TH350B Telehandler (Prefix SLD) Service Repair Manual Instant...ting1499041267
This document provides instructions for removing and installing the valve mechanism cover on a 3054E engine. It describes:
1) Disconnecting the breather hose and removing nuts and washers to take off the valve cover, gasket and seal.
2) Inspecting the valve cover, gasket surfaces, and replacing worn parts before reinstallation.
3) Reinstalling the valve cover using a new gasket and seal, and reconnecting the breather hose. Tightening the nuts in a sequence is specified.
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Similar to Caterpillar Cat 988B Wheel Loader (Prefix 50W) Service Repair Manual Instant Download (50W06041 and up).pdf
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 3516 engine.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, and accessory drive. Tools and lifting devices are needed to remove the housing.
3. To remove the vibration damper, the pulley, hub, and mounting bolts must be removed. Tools and lifting devices are again needed due to the heavy weight of the damper components. Proper alignment and lubrication are important for installation.
Caterpillar cat 140 h motor grader (prefix 3as) service repair manual (3as000...fujjsjejkekmmd
This document provides instructions for installing a crankshaft in a 3306 engine. It describes:
1) Checking main bearing clearances and installing main bearing caps.
2) Installing a thrust plate and checking crankshaft end play.
3) Installing connecting rod bearings and checking clearances.
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This document provides instructions for installing a crankshaft in a 3306 engine used in a 140H motor grader. It outlines the required tools and gives step-by-step directions which include installing main bearings and thrust plates, checking clearances, and supporting the crankshaft during installation. Safety notices are provided to keep parts clean and prevent injury from hot components.
Caterpillar cat 140 h motor grader (prefix 3as) service repair manual (3as000...ufjjsjefkksemm
This document provides instructions for installing a crankshaft in a 3306 engine. It describes:
1) Checking main bearing clearances and installing main bearing caps.
2) Installing a thrust plate and checking crankshaft end play.
3) Installing connecting rod bearings and checking clearances.
Caterpillar cat 140 h motor grader (prefix 3as) service repair manual (3as000...fjjskekfksmem
This document provides instructions for installing a crankshaft in a 3306 engine used in a 140H motor grader. It outlines the required tools and gives step-by-step directions which include installing main bearings and thrust plates, checking clearances, and supporting the crankshaft during installation. Safety notices are provided to keep parts clean and prevent injury from hot components.
Caterpillar cat 140 h motor grader (prefix 3as) service repair manual (3as000...fujsefjfkksekem
This document provides instructions for installing a crankshaft in a 3306 engine. It describes:
1) Checking main bearing clearances and installing main bearing caps.
2) Installing a thrust plate and checking crankshaft end play.
3) Installing connecting rod bearings and checking clearances.
Caterpillar cat 140 h motor grader (prefix 3as) service repair manual (3as000...fhjskemme
This document provides instructions for installing a crankshaft in a 3306 engine. It describes:
1) Checking main bearing clearances and installing main bearing caps.
2) Installing a thrust plate and checking crankshaft end play.
3) Installing connecting rod bearings and checking clearances.
Caterpillar cat 323 d l excavator (prefix pbe) service repair manual (pbe0000...fjjskekdmmme
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and driver group to re-install these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
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This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar 323D L excavator. Key steps include using specific tools to remove the idler gear shaft and idler gear from the cylinder block. Tolerances for backlash and clearance measurements are provided to ensure proper installation. The instructions also describe reinstalling the idler gear, shaft, and related components.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual Instant D...zan2736ban
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the idler gear, idler shaft, thrust plate, and bushing. It also describes how to measure gear backlash and end play, and install the idler gear components. A separate section provides instructions for removing the front housing of the engine.
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This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and driver group to re-install these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is emphasized.
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This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the idler gear, idler shaft, thrust plate, and washer. It also describes how to inspect, clean, and install these parts, ensuring proper alignment of timing marks and measurement of gear backlash and end play tolerances. A separate section provides procedures for removing and installing the front housing of the engine.
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This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking gear alignment and backlash. Tolerances for backlash and clearances are provided in a table.
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This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and driver group to re-install these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
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This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
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This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
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This document provides instructions for removing and installing the idler gear on the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure specifies cleaning parts and aligning timing gear marks before installing the idler gear, thrust plate, and idler gear bolt. Tolerances for backlash and clearances are provided to check proper installation.
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This document provides instructions for removing and installing various engine components on a Caterpillar 3054E engine, including the cylinder head, rocker shaft, lifters, and camshaft. The procedures describe cleaning parts, lubricating bolts, and torquing fasteners to the specified values. Special tools may be required for some steps.
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This document provides instructions for removing and installing the valve mechanism cover on a 3054E engine. It describes:
1) Disconnecting the breather hose and removing nuts and washers to take off the valve cover, gasket and seal.
2) Inspecting the valve cover, gasket surfaces, and replacing worn parts before reinstallation.
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This document provides instructions for removing and installing various engine components on a Caterpillar 3054B engine, including:
- Removing and installing the rocker arm and shaft, which involves installing new pushrods and oil seals and adjusting valve lash.
- Removing the cylinder head, which requires removing fuel injectors, exhaust manifolds, temperature regulators, rocker arms, and pushrods before loosening bolts and lifting the head off.
- Installing the cylinder head, which involves cleaning surfaces, installing a new gasket, torquing bolts in a specific sequence, and adjusting valve lash.
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The document provides instructions for removing and installing a camshaft on a Caterpillar 3054B engine. Key steps include:
1. Removing related components like the rocker shaft and pushrods.
2. Turning the engine upside down and removing the camshaft thrust washer and camshaft.
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This document provides assembly instructions for components of a TH103 Telehandler 3PN transmission. It includes procedures for assembling the drum assembly for the forward high clutch, the forward high and reverse idler shaft assembly, the output shaft and third clutch assembly, and the reversing clutch assembly. The steps include cleaning parts, heating and installing bearings, installing seals and springs, and securing components with retaining rings. Tools needed include retaining ring pliers, a compressor, and a driver.
This document provides instructions for removing and installing various components of a Caterpillar 3054 engine, including the valve cover, rocker shaft, pushrods, and cylinder head. The removal and installation procedures describe loosening specific bolts and nuts in a particular sequence, removing gaskets and seals, and ensuring proper alignment of components during reassembly.
This document provides instructions for removing and installing the valve mechanism cover, rocker shaft, and pushrods on a Caterpillar 3054 engine. Key steps include removing the valve cover nuts and gasket, removing the rocker shaft nuts and brackets to take off the assembly, and installing new seals before reinstalling the removed components in reverse order and tightening to the specified torques.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the cylinder head, rocker shaft and pushrods, lifter group, and camshaft. The procedures describe removing parts, cleaning them, installing new seals or lubricating components with oil, and tightening fasteners to the specified torques. Special tools may be required for some steps.
This document provides instructions for removing and installing various engine components on a Caterpillar D6R track-type tractor, including:
- Removing and installing the valve mechanism cover and seal.
- Removing and installing the valve cover base and seal.
- Disassembling and assembling the rocker arm components and installing the rocker arm and shaft.
The procedures describe cleaning parts, applying sealant, tightening bolts in a specific sequence, and adjusting valve lash clearance after installing components. Safety notices are included to prevent injury from spring-loaded parts.
This document provides instructions for disassembling and assembling the torque divider of a D6G2 track-type tractor. It describes removing over 30 individual components in a specific order, including gears, seals, bearings, and housing pieces. Proper tools are required for pressing, pulling, and installing each part. Precise measurements must be taken during assembly to ensure correct clearance between components. The process is detailed to correctly separate and rebuild each component of the torque divider.
This document provides the disassembly and assembly procedures for the piston pump steering system on a D5R2 track-type tractor. It details 39 steps to disassemble the system and 36 steps to reassemble it, removing and installing various gaskets, seals, springs, valves, and housings. Precautions are provided to prevent injury from parts under pressure. Detailed illustrations accompany each step.
This document provides instructions for removing and installing various components of a 3126B engine for a Caterpillar D5N track-type tractor, including the camshaft, camshaft gear, camshaft bearings, engine oil pan, and piston cooling jets. The procedures describe draining fluids, noting part orientations, cleaning surfaces, and tightening bolts to specified torques. Tools required are also listed for some components.
This document provides assembly instructions for the piston pump on the left side of a D5K XL track-type tractor. It details 40 steps for installing various components like springs, seals, valves, plates, and housing pieces. Special tools are listed and safety precautions are provided for parts under spring pressure. The instructions include determining the correct shim thickness using measuring tools and calculations.
This document provides instructions for removing the cylinder head from a D4K2 XL track-type tractor with a C4.4 engine. It describes disconnecting various components attached to the cylinder head like sensors, tubes, and wiring harnesses. It specifies draining the coolant and loosening the cylinder head bolts in the correct sequence before using a lifting device to remove the cylinder head from the engine block. Proper care is advised to prevent damage to the cylinder head during removal.
This document provides instructions for removing and installing the valve mechanism cover on a Caterpillar D4K2 XL track-type tractor powered by a C4.4 engine. The procedure involves removing bolts and brackets to access the cover, then removing and installing a new gasket before reinstalling the cover and related components. Separate sections provide details on disassembling and assembling the rocker shaft and related parts.
Caterpillar Cat CB564D Vibratory Compactor (Prefix D4M) Service Repair Manual...ting1499041267
This document provides instructions for removing and installing the flywheel housing on a Caterpillar 3054C engine. The flywheel housing must first be supported with lifting equipment as it weighs approximately 39 kg. Setscrews securing the housing must be removed, and the housing can then be lifted off while tapping it with a soft hammer if needed. Cleaning and inspection steps are described before reinstalling the housing using setscrews, ensuring proper torque is applied.
This document provides instructions for removing and installing the front gear group of a C15 Industrial Engine N5F. Key steps include removing the front housing, camshaft gear, and various gears and plates. Installation involves cleaning parts, installing new seals if needed, and reassembling the gear group with proper torque specifications while maintaining timing marks. Proper cleaning and sealing is emphasized to prevent contamination.
This document provides instructions for removing and installing various components on a C13 Industrial Engine N3F, including:
- Air Inlet Elbow - removal and installation procedures involving removing hoses, fittings, sensors and the elbow itself.
- Inlet and Exhaust Valve Springs - procedures for removing and installing valve springs one cylinder at a time to prevent valves from falling into the cylinder.
- Inlet and Exhaust Valves - removal and installation of valves, seals, springs and related components.
- Inlet and Exhaust Valve Guides - removing and installing valve guides and seals using various tools.
- Inlet and Exhaust Valve Seat Inserts - extracting and
The document provides instructions for disassembling and assembling various components of an Industrial C13 engine, including the front cover, front housing, gear group, rocker shaft, and accessory drive. The steps describe removing and installing parts like bolts, gears, covers, and shafts. Safety notices are included to keep parts clean and contain fluids.
This document provides instructions for removing and installing a fuel injector from an industrial engine. It describes required tools, safety notices, and step-by-step procedures for removing the fuel injection lines, disconnecting electrical connectors, and removing the fuel injector. Instructions are also given for installing a new fuel injector, reconnecting lines and connectors, and priming the fuel system.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
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Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Caterpillar Cat 988B Wheel Loader (Prefix 50W) Service Repair Manual Instant Download (50W06041 and up).pdf
1. Product: WHEEL LOADER
Model: 988B WHEEL LOADER 50W
Configuration: 988B Wheel Loader 50W06041-UP (MACHINE) POWERED BY 3408 Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i01615902
Crankshaft - Remove
SMCS - 1202-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
171-4660 Bracket 2
4C-9832 Engine Rollover Stand 1
B 138-7573 Link Bracket 2
C
1H-3110 Bearing Puller 1
8B-7560 Step Plate 1
9U-6600 Hydraulic Pump 1
1H-3108 Push-Puller Leg 2
1H-3107 Bearing Puller 1
3H-0468 Puller Plate 5
3H-0465 Push-Puller Plate 2
1P-0820 Hydraulic Puller 1
5B-0637 Nut 1
8S-6586 Screw 1
D
5P-0944 Dowel Puller Group 1
5P-0939 Dowel Extractor 1
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2. Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
b. Remove the rear gear group. Refer to Disassembly and Assembly, "Gear Group (Rear) -
Remove".
c. Remove the crankshaft main bearings. Refer to Disassembly and Assembly, "Crankshaft
Main Bearings - Remove".
d. Remove the connecting rod bearings. Refer to Disassembly and Assembly, "Connecting
Rod Bearings - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00720077
Typical example
1. The engine should be in position on Tool (A).
2. Push the piston assemblies toward the cylinder heads.
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3. Illustration 2 g00584893
Typical example
3. Be sure that the "V" timing marks are aligned on idler gear (2) and crankshaft gear (1).
Illustration 3 g00720087
Typical example
4. Install Tools (B) on each end of the crankshaft with a front pulley bolt.
5. Fasten a hoist to crankshaft (3). Remove the crankshaft from the cylinder block.
The 3408E crankshaft weighs 150 kg (325 lb).
The 3412E crankshaft weighs 215 kg (474 lb).
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4. Illustration 4 g00584906
Typical example
6. Use Tool (C) to remove crankshaft gear (4). Use Tool (D) to remove the dowel that is under
gear (4) if a replacement is necessary.
Illustration 5 g00584908
Typical example
7. Remove pin (5) from the crankshaft with Tool (D) if the pin is worn or damaged.
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5. Product: WHEEL LOADER
Model: 988B WHEEL LOADER 50W
Configuration: 988B Wheel Loader 50W06041-UP (MACHINE) POWERED BY 3408 Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i07509804
Crankshaft - Install
SMCS - 1202-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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6. Illustration 1 g00585091
Typical example
1. Install pin (5) in the crankshaft.
Maximum protrusion of pin (5) from the crankshaft face ... 8.4 mm (0.33 inch)
2. Install dowel (6) in the crankshaft.
Protrusion of dowel (6) from the crankshaft face ... 4.1 ± 0.5 mm (0.16 ± 0.02 inch)
Illustration 2 g00585099
Typical example
3. Heat crankshaft gear (4) to a maximum temperature of 205 °C (400 °F). Install gear (4) on
the crankshaft with the keyway in alignment with dowel (2). The timing mark "V" should
face away from the crankshaft.
Note: Press crankshaft gear (4) until the gear is seated again the lip.
4. Clean the cylinder block and the main bearing caps thoroughly.
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7. Note: Install the main bearings dry when clearance checks are made. Put clean engine oil on
the main bearings for final assembly.
5. Install the upper halves of the main bearings in the cylinder block.
Note: Ensure that the main bearings are installed so that the bearing tabs fit into the notch in
the cylinder block. The upper halves of the main bearings have the oil groove and the oil
hole.
Illustration 3 g00585103
Typical example
6. Install Tools (A) on each end of the crankshaft with a front pulley bolt. Fasten a hoist to
crankshaft (3).
Illustration 4 g00584893
Typical example
7. Install crankshaft (3) with the "V" mark on crankshaft gear (1) in alignment with the "V"
mark on idler gear (2).
End By:
a. Install the connecting rod bearings. Refer to Disassembly and Assembly, "Connecting Rod
Bearings - Install".
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8. b. Install the crankshaft main bearings. Refer to Disassembly and Assembly, "Crankshaft Main
Bearings - Install".
c. Install the rear gear group. Refer to Disassembly and Assembly, "Gear Group (Rear) -
Install".
d. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
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9. Product: WHEEL LOADER
Model: 988B WHEEL LOADER 50W
Configuration: 988B Wheel Loader 50W06041-UP (MACHINE) POWERED BY 3408 Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i05977048
Bearing Clearance - Check
SMCS - 1203-535; 1219-535
Measurement Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
198-9142
Plastic Gauge (Green)
0.025 to 0.076 mm
(0.001 to 0.003 inch)
1
198-9143
Plastic Gauge (Red)
0.051 to 0.152 mm
(0.002 to 0.006 inch)
1
198-9144
Plastic Gauge (Blue)
0.102 to 0.229 mm
(0.004 to 0.009 inch)
1
198-9145
Plastic Gauge (Yellow)
0.230 to 0.510 mm
(0.009 to 0.020 inch)
1
Note: Plastic gauge may not be necessary when the engine is in the chassis.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. Note: Cat does not recommend the checking of the actual bearing clearances particularly on small
engines. This is because of the possibility of obtaining inaccurate results and the possibility of
damaging the bearing or the journal surfaces. Each Cat engine bearing is quality checked for
specific wall thickness.
Note: The measurements should be within specifications and the correct bearings should be used.
If the crankshaft journals and the bores for the block and the rods were measured during
disassembly, no further checks are necessary. However, if the technician still wants to measure the
bearing clearances, Tooling (A) is an acceptable method. Tooling (A) is less accurate on journals
with small diameters if clearances are less than 0.10 mm (0.004 inch).
NOTICE
Lead wire, shim stock or a dial bore gauge can damage the bearing
surfaces.
The technician must be very careful to use Tooling (A) correctly. The following points must be
remembered:
• Ensure that the backs of the bearings and the bores are clean and dry.
• Ensure that the bearing locking tabs are properly seated in the tab grooves.
• The crankshaft must be free of oil at the contact points of Tooling (A).
1. Put a piece of Tooling (A) on the crown of the bearing that is in the cap.
Note: Do not allow Tooling (A) to extend over the edge of the bearing.
2. Use the correct torque-turn specifications in order to install the bearing cap. Do not use an
impact wrench. Be careful not to dislodge the bearing when the cap is installed.
Note: Do not turn the crankshaft when Tooling (A) is installed.
3. Carefully remove the cap, but do not remove Tooling (A). Measure the width of Tooling
(A) while Tooling (A) is in the bearing cap or on the crankshaft journal. Refer to Illustration
1.
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11. Illustration 1 g01152855
Typical Example
4. Remove all of Tooling (A) before you install the bearing cap.
Note: When Tooling (A) is used, the readings can sometimes be unclear. For example, all
parts of Tooling (A) are not the same width. Measure the major width in order to ensure that
the parts are within the specification range. Refer to Specifications Manual, "Connecting
Rod Bearing Journal" and Specifications Manual, "Main Bearing Journal" for the correct
clearances.
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12. Product: WHEEL LOADER
Model: 988B WHEEL LOADER 50W
Configuration: 988B Wheel Loader 50W06041-UP (MACHINE) POWERED BY 3408 Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i01055901
Atmospheric Pressure Sensor - Remove and Install
SMCS - 1923-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00548090
1. Disconnect atmospheric pressure sensor connector (1).
2. Remove nut (3) and the washer.
3. Remove clamp (2).
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13. 4. Remove atmospheric pressure sensor (4).
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00548090
1. Install atmospheric pressure sensor (4).
2. Install clamp (2).
3. Install the washer and nut (3).
4. Connect atmospheric pressure sensor connector (1) to the engine wiring harness.
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14. Product: WHEEL LOADER
Model: 988B WHEEL LOADER 50W
Configuration: 988B Wheel Loader 50W06041-UP (MACHINE) POWERED BY 3408 Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i01054519
Coolant Temperature Sensor - Remove and Install
SMCS - 1906-010
Removal Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. Illustration 1 g00547145
1. Remove wire tie (2).
2. Disconnect coolant temperature sensor connector (3) from the engine wiring harness.
3. Remove coolant temperature sensor (1) from the engine.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00547145
1. Install coolant temperature sensor (1) in the engine.
2. Tighten the coolant temperature sensor to a torque of 20 ± 3 N·m (15 ± 2 lb ft).
3. Connect coolant temperature sensor connector (3) to the engine wiring harness.
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16. 4. Use a wire tie (2) to secure the wiring from the coolant temperature sensor.
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17. Product: WHEEL LOADER
Model: 988B WHEEL LOADER 50W
Configuration: 988B Wheel Loader 50W06041-UP (MACHINE) POWERED BY 3408 Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i01054575
Engine Oil Pressure Sensor - Remove and Install
SMCS - 1924-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00547194
1. Disconnect engine oil pressure sensor connector (3) from the engine wiring harness.
2. Remove two wire ties (2).
3. Remove engine oil pressure sensor (1) from the unit injector hydraulic pump.
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18. Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00547194
1. Lightly lubricate the seal for engine oil pressure sensor (1) with clean engine oil. Install the
engine oil pressure sensor in the unit injector hydraulic pump.
2. Tighten the engine oil pressure sensor to a torque of 10 ± 2 N·m (90 ± 18 lb in).
3. Connect engine oil pressure sensor connector (3) to the engine wiring harness.
4. Install two wire ties (2) in order to secure the wiring.
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19. Product: WHEEL LOADER
Model: 988B WHEEL LOADER 50W
Configuration: 988B Wheel Loader 50W06041-UP (MACHINE) POWERED BY 3408 Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i01055863
Engine Oil Temperature Sensor - Remove and Install
SMCS - 1929-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00548023
1. Disconnect engine oil temperature sensor connector (3) from the engine wiring harness.
2. Remove two wire ties (2).
3. Remove engine oil temperature sensor (1).
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20. Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00548023
1. Install engine oil temperature sensor (1) in the unit injector hydraulic pump.
2. Tighten the engine oil temperature sensor to a torque of 20 ± 3 N·m (15 ± 2 lb ft).
3. Connect engine oil temperature sensor connector (3) to the engine wiring harness.
4. Install two wire ties (2) in order to secure the wiring.
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21. Product: WHEEL LOADER
Model: 988B WHEEL LOADER 50W
Configuration: 988B Wheel Loader 50W06041-UP (MACHINE) POWERED BY 3408 Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i01055542
Fuel Temperature Sensor - Remove and Install
SMCS - 1922-010
Removal Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Do not allow dirt to enter the fuel system. Thoroughly clean the area
around a fuel system component that will be disconnected. Fit a
suitable cover over disconnected fuel system component.
NOTICE
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22. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00547935
1. Disconnect fuel temperature sensor connector (3) from the engine wiring harness.
2. Remove two wire ties (2).
3. Remove fuel temperature sensor (1).
Installation Procedure
NOTICE
Do not allow dirt to enter the fuel system. Thoroughly clean the area
around a fuel system component that will be disconnected. Fit a
suitable cover over disconnected fuel system component.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. Illustration 2 g00547935
1. Install fuel temperature sensor (1).
2. Tighten the fuel temperature sensor to a torque of 20 ± 3 N·m (15 ± 2 lb ft).
3. Connect the fuel temperature sensor connector (3) to the engine wiring harness.
4. Install two wire ties (2) in order to secure the wiring.
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24. Product: WHEEL LOADER
Model: 988B WHEEL LOADER 50W
Configuration: 988B Wheel Loader 50W06041-UP (MACHINE) POWERED BY 3408 Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i01044641
Injection Actuation Pressure Sensor - Remove and Install
SMCS - 1925-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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25. Illustration 1 g00555809
1. Disconnect wiring harness connector (2).
2. Remove injection actuation pressure sensor (1).
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00555809
1. Install injection actuation pressure sensor (1).
2. Connect wiring harness connector (2).
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