This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar cat 323 d l excavator (prefix pbe) service repair manual (pbe0000...fjjsekmsmmes
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to re-install components in reverse order, checking backlash and end play tolerances.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...shudun96087
This document provides instructions for removing and installing the idler gear on the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure specifies cleaning parts and aligning timing gear marks before installing the idler gear, thrust plate, and idler gear bolt. Tolerances for backlash and clearances are provided to check proper installation.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...qme229722
This document provides instructions for removing and installing the idler gear on the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure specifies cleaning parts and aligning timing gear marks before installing the idler gear, thrust plate, and idler gear bolt. Tolerances for backlash and clearances are provided to check proper installation.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...kesi7153062
This document provides instructions for removing and installing the idler gear on the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure specifies cleaning parts and aligning timing gear marks before installing the idler gear, thrust plate, and idler gear bolt. Tolerances for backlash and clearance measurements are provided to check proper installation.
Caterpillar Cat 312D and 312D L Excavator (Prefix RHL) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing the idler gear by pressing in a new bushing if needed, lowering the idler shaft temperature, and placing the gear, thrust plate and bolt back on the shaft.
3) Checking gear backlash and end play measurements during installation.
Caterpillar Cat 312D and 312D L Excavator (Prefix RHL) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing an idler gear in the front gear group of a Caterpillar C4.2 engine. It describes removing the front housing, idler gear bolt, thrust plate, and idler gear using various tools. Clearances and backlash measurements are specified when installing the idler gear. Removing additional gears like the camshaft and crankshaft gears are also referenced. Proper containment of fluids and cleaning of parts are emphasized.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...fusjekkdmdmd2w
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The installation procedure outlines reinstalling these components and checking gear backlash and end play tolerances. Additional instructions are provided for removing and installing the front housing of the engine.
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
Caterpillar cat 323 d l excavator (prefix pbe) service repair manual (pbe0000...fjjsekmsmmes
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to re-install components in reverse order, checking backlash and end play tolerances.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...shudun96087
This document provides instructions for removing and installing the idler gear on the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure specifies cleaning parts and aligning timing gear marks before installing the idler gear, thrust plate, and idler gear bolt. Tolerances for backlash and clearances are provided to check proper installation.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...qme229722
This document provides instructions for removing and installing the idler gear on the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure specifies cleaning parts and aligning timing gear marks before installing the idler gear, thrust plate, and idler gear bolt. Tolerances for backlash and clearances are provided to check proper installation.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...kesi7153062
This document provides instructions for removing and installing the idler gear on the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure specifies cleaning parts and aligning timing gear marks before installing the idler gear, thrust plate, and idler gear bolt. Tolerances for backlash and clearance measurements are provided to check proper installation.
Caterpillar Cat 312D and 312D L Excavator (Prefix RHL) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing the idler gear by pressing in a new bushing if needed, lowering the idler shaft temperature, and placing the gear, thrust plate and bolt back on the shaft.
3) Checking gear backlash and end play measurements during installation.
Caterpillar Cat 312D and 312D L Excavator (Prefix RHL) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing an idler gear in the front gear group of a Caterpillar C4.2 engine. It describes removing the front housing, idler gear bolt, thrust plate, and idler gear using various tools. Clearances and backlash measurements are specified when installing the idler gear. Removing additional gears like the camshaft and crankshaft gears are also referenced. Proper containment of fluids and cleaning of parts are emphasized.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...fusjekkdmdmd2w
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The installation procedure outlines reinstalling these components and checking gear backlash and end play tolerances. Additional instructions are provided for removing and installing the front housing of the engine.
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing the idler gear by pressing in a new bushing if needed, lowering the idler shaft temperature, and placing the gear, thrust plate and bolt back on in reverse order of removal.
3) Checking gear backlash and end play measurements against specifications.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...f8usejkddmmd
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing the idler gear by pressing in a new bushing if needed, lowering the idler shaft temperature, and installing the gear, thrust plate, washer and bolt.
3) Checking gear backlash and end play measurements during installation.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...ikdkdmddm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to install the bushing and idler shaft, then aligning the timing gears and checking backlash clearances.
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing the idler gear by pressing in a new bushing if needed, lowering the idler shaft temperature, and placing the gear, thrust plate and bolt back on in reverse order of removal.
3) Checking gear backlash and end play measurements against specifications.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...8ufjsekddm8u
The document provides instructions for removing and installing an idler gear in the front gear group of a Caterpillar C4.2 engine. It describes removing the front housing, idler gear bolt, thrust plate, and idler gear using various tools. Clearances and backlash measurements are specified when installing the idler gear. Removing additional gears like the camshaft and crankshaft gears are also referenced. Proper containment of fluids and cleaning of parts are emphasized.
Caterpillar cat 312 d excavator (prefix rhl) service repair manual (rhl00001 ...ikdkdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
Caterpillar Cat 312D and 312D L Excavator (Prefix RHL) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...ufjksemd8ujd
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
The document provides instructions for removing and installing an idler gear in the front gear group of a Caterpillar C4.2 engine. It describes removing the front housing, idler gear bolt, thrust plate, and idler gear using various tools. Clearances and backlash measurements are specified when installing the idler gear. Removing additional gears like the camshaft and crankshaft gears are also referenced. Proper containment of fluids and cleaning of parts are emphasized.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...km7seydwuhdw
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to install the bushing and idler shaft, and aligning timing gear marks when reinstalling the idler gear. Tolerances for backlash and clearances are provided.
Caterpillar Cat 312D and 312D L Excavator (Prefix RHL) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...jdkskmdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using tools to install the bushing, idler shaft, idler gear, thrust plate, washer, and idler gear bolt while ensuring proper gear alignment and backlash. Tolerances for backlash and clearances are provided.
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to install the bushing and idler shaft, and aligning timing gear marks when reinstalling the idler gear. Tolerances for backlash and clearances are provided.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...prmy389342
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear, idler shaft, thrust plate and washer. The installation procedure specifies cleaning parts and ensuring proper alignment of timing gear marks before pressing in a new bushing if needed, installing the idler shaft, gear, thrust plate and bolt. Tolerances for backlash and end play are provided to check installation.
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...fhjsjkdmemm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. Installation involves reversing the removal steps and ensuring proper gear alignment and specifications are met. Additional documents are referenced for removing other gears in the front group.
Caterpillar cat 312 d excavator (prefix rhl) service repair manual (rhl00001 ...cdfzxs
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing the idler gear by pressing in a new bushing if needed, lowering the idler shaft temperature, and placing the gear, thrust plate and bolt back on in reverse order of removal.
3) Checking gear backlash and end play measurements against specifications.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...fjjskmdmem
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. Checks are made for wear on removed parts. The installation procedure specifies cleaning parts and aligning timing gear marks before pressing in a new bushing if needed, installing the idler shaft and gear, and torquing the idler gear bolt. Clearances and backlash are checked against specifications.
Caterpillar cat 312 d excavator (prefix rhl) service repair manual (rhl00001 ...dueikdkmem
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. Installation involves reversing the removal steps and ensuring proper gear alignment and specifications are met. Additional documents are referenced for removing other gears in the front group.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a C7.1 engine that powers a 323 excavator.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The ring gear can then be removed by heating and pressing it off.
3. Flywheel installation requires cleaning and inspecting components, heating and pressing the ring gear if replaced, and torquing bolts with the flywheel secured to prevent rotation.
4. Crankshaft rear seal removal requires removing screws using a Torx socket after removing the flywheel housing. The sealed assembly
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfkm7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
More Related Content
Similar to Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001 and up).pdf
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing the idler gear by pressing in a new bushing if needed, lowering the idler shaft temperature, and placing the gear, thrust plate and bolt back on in reverse order of removal.
3) Checking gear backlash and end play measurements against specifications.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...f8usejkddmmd
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing the idler gear by pressing in a new bushing if needed, lowering the idler shaft temperature, and installing the gear, thrust plate, washer and bolt.
3) Checking gear backlash and end play measurements during installation.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...ikdkdmddm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to install the bushing and idler shaft, then aligning the timing gears and checking backlash clearances.
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing the idler gear by pressing in a new bushing if needed, lowering the idler shaft temperature, and placing the gear, thrust plate and bolt back on in reverse order of removal.
3) Checking gear backlash and end play measurements against specifications.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...8ufjsekddm8u
The document provides instructions for removing and installing an idler gear in the front gear group of a Caterpillar C4.2 engine. It describes removing the front housing, idler gear bolt, thrust plate, and idler gear using various tools. Clearances and backlash measurements are specified when installing the idler gear. Removing additional gears like the camshaft and crankshaft gears are also referenced. Proper containment of fluids and cleaning of parts are emphasized.
Caterpillar cat 312 d excavator (prefix rhl) service repair manual (rhl00001 ...ikdkdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
Caterpillar Cat 312D and 312D L Excavator (Prefix RHL) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...ufjksemd8ujd
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
The document provides instructions for removing and installing an idler gear in the front gear group of a Caterpillar C4.2 engine. It describes removing the front housing, idler gear bolt, thrust plate, and idler gear using various tools. Clearances and backlash measurements are specified when installing the idler gear. Removing additional gears like the camshaft and crankshaft gears are also referenced. Proper containment of fluids and cleaning of parts are emphasized.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...km7seydwuhdw
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to install the bushing and idler shaft, and aligning timing gear marks when reinstalling the idler gear. Tolerances for backlash and clearances are provided.
Caterpillar Cat 312D and 312D L Excavator (Prefix RHL) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...jdkskmdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using tools to install the bushing, idler shaft, idler gear, thrust plate, washer, and idler gear bolt while ensuring proper gear alignment and backlash. Tolerances for backlash and clearances are provided.
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to install the bushing and idler shaft, and aligning timing gear marks when reinstalling the idler gear. Tolerances for backlash and clearances are provided.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...prmy389342
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear, idler shaft, thrust plate and washer. The installation procedure specifies cleaning parts and ensuring proper alignment of timing gear marks before pressing in a new bushing if needed, installing the idler shaft, gear, thrust plate and bolt. Tolerances for backlash and end play are provided to check installation.
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...fhjsjkdmemm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. Installation involves reversing the removal steps and ensuring proper gear alignment and specifications are met. Additional documents are referenced for removing other gears in the front group.
Caterpillar cat 312 d excavator (prefix rhl) service repair manual (rhl00001 ...cdfzxs
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing the idler gear by pressing in a new bushing if needed, lowering the idler shaft temperature, and placing the gear, thrust plate and bolt back on in reverse order of removal.
3) Checking gear backlash and end play measurements against specifications.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...fjjskmdmem
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. Checks are made for wear on removed parts. The installation procedure specifies cleaning parts and aligning timing gear marks before pressing in a new bushing if needed, installing the idler shaft and gear, and torquing the idler gear bolt. Clearances and backlash are checked against specifications.
Caterpillar cat 312 d excavator (prefix rhl) service repair manual (rhl00001 ...dueikdkmem
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. Installation involves reversing the removal steps and ensuring proper gear alignment and specifications are met. Additional documents are referenced for removing other gears in the front group.
Similar to Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001 and up).pdf (20)
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a C7.1 engine that powers a 323 excavator.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The ring gear can then be removed by heating and pressing it off.
3. Flywheel installation requires cleaning and inspecting components, heating and pressing the ring gear if replaced, and torquing bolts with the flywheel secured to prevent rotation.
4. Crankshaft rear seal removal requires removing screws using a Torx socket after removing the flywheel housing. The sealed assembly
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfkm7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, including the power unit housing, doors, covers, screws, nuts, and other minor components. Next to each numbered part is the corresponding part number and a brief description. The parts are organized by their location and function within the power unit.
The document provides instructions for removing and installing engine components, including:
- Removing and installing inlet and exhaust valves, which requires using a valve spring compressor tool
- Removing and installing inlet and exhaust valve guides using driver tools
- Removing and installing inlet and exhaust valve seat inserts, which requires a valve seat extractor tool kit
- Removing the engine oil filter base using a strap wrench tool
The procedures describe the required tools and provide illustrations of the component removal and installation steps. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Crown WAV50 Work Assit Vehicle Parts Catalogue Manual.pdfkm7seydwuhdw
This parts manual provides exploded diagrams and part lists for the WAV 50 Series order number 812718-006. It includes 10 sections covering the chassis front and rear, axle, hydraulic unit, drive unit, electrical parts, mast/lift structure, cylinder, cabin/platform, miscellaneous service information, and labels/decals. The document provides overview diagrams and indexes that list each part number, name, and quantity required to service or repair the truck.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the housing and torquing the bolts.
4) Reinstalling the flywheel and electric starting motor after installing the flywheel housing.
Crown ST3000 Series Forklift Service Repair Manual.pdfkm7seydwuhdw
This document provides a service manual for the ST3000 series truck. It contains sections covering safety, introduction/use of the manual, lubrication and adjustment procedures, hydraulics, the drive unit, and electrical systems. The manual includes information on component access, recommended lubricants, maintenance schedules, hydraulic and electrical symbols, and troubleshooting charts to assist with repairs.
Crown SC3016 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual that contains a table of contents listing replacement parts for an SC3000 series machine. The table of contents includes over 50 part descriptions organized into 7 sections related to the power unit, hydraulic system, drive unit, electrical system, brakes, steering, and mast/lift structure. Each part listing includes the part's page number and identification number for reference in the manual.
Crown SC3013 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for a SC3000 series truck. It contains:
- A table of contents listing the document sections and part descriptions with corresponding page numbers and identification numbers.
- A section on safety information and general maintenance guidelines.
- An introduction providing information on operating instructions, service training, and part ordering.
- The document is organized into sections covering the truck's power unit, hydraulic, drive, electrical, brake, steering, mast/lift, cylinder, and miscellaneous parts. Each section lists the relevant parts with identification numbers to order replacements.
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to ensure correct reassembly.
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. Weights of components are provided to assist with removal.
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and carefully disassembling internal parts while keeping components in order for reassembly. Safety notices warn of risks such as fluid pressure, heavy lifting, and released spring forces.
The document provides instructions for installing and removing several engine components on a Caterpillar 312D excavator including:
1. Installing the flywheel which requires heating the ring gear, pressing it onto the flywheel, and securing it with bolts.
2. Removing and installing the crankshaft rear seal using tools like a slide hammer and seal distorter.
3. Installing the crankshaft rear seal which involves cleaning surfaces, applying retaining compound, and using an installer tool.
4. Removing and installing the flywheel housing which requires lifting tools and removing/installing bolts, seals and gaskets.
The document provides instructions for disassembling and assembling the swing drive of a 312C excavator. It describes removing over 20 individual parts in 16 steps for disassembly, including the sun gear, carrier assembly, ring gear, planetary gears, shafts, bearings, and housing components. Reassembly involves installing the same parts in the reverse order over 17 steps, applying sealant and fasteners, and noting torque specifications. The overall process handles each part with care to prevent contamination and properly position components using lifting devices and presses.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and barrel assembly. Small components like seals, springs, and races are also removed. Precise identification marks are needed to ensure correct reassembly of small parts and piston shoe assemblies in their original locations. Tools required for the disassembly are also listed.
Caterpillar Cat 324E L Excavator (Prefix TLF) Service Repair Manual (TLF00001...km7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals, and more. Precautions are included to properly handle springs and ensure correct positioning of parts.
Caterpillar Cat 312D L Excavator (Prefix HCW) Service Repair Manual (HCW00001...km7seydwuhdw
This document provides instructions for installing the crankshaft in a Caterpillar 312D or 312D L excavator. It involves the following steps:
1. Install the thrust washer and upper halves of the main bearings in the cylinder block. Lubricate and position the crankshaft onto the bearings.
2. Install the lower main bearings onto the bearing caps and rear cap. Lubricate and install seals in the rear cap grooves.
3. Install the bearing caps and tighten the bolts to specification. Check crankshaft end play and install the connecting rods, pistons, and remaining components.
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and bolts are tightened to a specified torque.
- Removing the crankshaft rear seal using drilling and hammering tools, taking care not to damage surfaces.
- Installing the rear seal using a seal installer tool.
- Procedures for removing and installing the flywheel housing and vibration damper/pulley that involve cleaning surfaces, applying sealant, and tightening bolts.
Caterpillar Cat 312D L Excavator (Prefix KES) Service Repair Manual (KES00001...km7seydwuhdw
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742863
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
1/4
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
2/4
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 2 g01374789
1. Remove idler gear bolt (5) and the washer from the idler gear shaft .
2. Remove thrust plate (6) from the idler gear shaft.
Illustration 3 g01374793
3. Remove idler gear (2) from the idler gear shaft.
Illustration 4 g01374804
4. If necessary, use Tooling (B) and a suitable press in order to remove bushing (7) (not
shown) from idler gear (2).
3/4
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Illustration 5 g01374810
Illustration 6 g01374811
5. The following items are components of Tooling (A).
◦ 9U-6147 Stud (9)
◦ 6V-8231 Nut (10)
◦ 9U-6146 Sleeve Assembly (11)
◦ 8T-4244 Nut (12)
6. Use Tooling (A) in order to remove idler shaft (8) (not shown) from the cylinder block.
Check idler shaft (8) for wear and damage. Replace idler shaft (8), if necessary.
Note: See the following list for the removal of the other gears in the front gear group.
◦ In order to remove camshaft gear (3), refer to Disassembly and Assembly, "Camshaft
- Remove".
◦ In order to remove fuel injection pump gear (1), refer to Disassembly and Assembly,
"Fuel Injection Pump - Remove".
◦ In order to remove the gear from the engine oil pump, refer to Disassembly and
Assembly, "Engine Oil Pump - Remove".
◦ In order to remove crankshaft gear (4), refer to Disassembly and Assembly,
"Crankshaft Gear - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Aug 30 16:54:48 UTC+0800 2020
4/4
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02879402
Gear Group (Front) - Install - Idler Gear Only
SMCS - 1206-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
a 1p-0510 Driver Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/5
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Illustration 1 g01374804
1. Use Tooling (A) and a suitable press in order to install a new bushing (7) (not shown), if the
bushing was removed.
Illustration 2 g01374810
2. Lower the temperature of idler shaft (8) . Install idler shaft (8) (not shown) onto the cylinder
block.
Note: When idler shaft (8) is installed, ensure that the oil hole of idler shaft (8) is up.
Illustration 3 g01374827
3. Install idler gear (2) onto idler shaft (8) .
2/5
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Illustration 4 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
Illustration 5 g01374789
4. Install thrust plate (6) onto the idler shaft.
5. Install the washer and idler gear bolt (5) onto thrust plate (6) . Tighten idler gear bolt (5) to a
torque of 34 ± 5 N·m (25 ± 4 lb ft).
3/5
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Note: See the following list for the installation of the other gears in the front gear group.
◦ In order to install the camshaft gear, refer to Disassembly and Assembly, "Camshaft -
Install".
◦ In order to install the fuel injection pump gear, refer to Disassembly and Assembly,
"Fuel Injection Pump - Install".
◦ In order to install the gear to the engine oil pump, refer to Disassembly and
Assembly, "Engine Oil Pump - Install".
◦ In order to install the crankshaft front gear, refer to Disassembly and Assembly,
"Crankshaft Gear - Remove and Install".
Illustration 6 g01374841
6. Install a dial indicator and rotate idler gear (2) back and forth in order to measure backlash.
Refer to Table 3.
Table 2
Item Standard at Assembly Service Limit
Backlash of crankshaft gear and
idler gear
0.510 to 0.157 mm (0.0201 to
0.0062 inch)
0.250 mm (0.0098
inch)
Backlash of camshaft gear and
idler gear
0.520 to 0.158 mm (0.0205 to
0.0062 inch)
0.250 mm (0.0098
inch)
Backlash of fuel injection pump
gear and idler gear
0.0560 to 0.205 mm (0.0022 to
0.0081 inch)
0.250 mm (0.0098
inch)
4/5
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. End play of idler gear
0.050 to 0.200 mm (0.0020 to
0.0079 inch)
0.350 mm (0.0138
inch)
Clearance between idler gear
bushing and shaft
0.009 to 0.050 mm (0.0004 to
0.0020 inch)
0.100 mm (0.0039
inch)
Illustration 7 g01374874
7. Measure the end play of idler gear (2) with a feeler gauge. Refer to Table 3.
End By: Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Aug 30 16:55:47 UTC+0800 2020
5/5
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743335
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
Start By:
a. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
b. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
c. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
d. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/4
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374908
1. Loosen hose clamp (1) that secures hose (2) to the front housing.
2. Disconnect hose (2) from the front housing.
Illustration 2 g00605985
3. Remove bolts (3) and the washers that hold front housing (4) to the plate and the cylinder
block.
2/4
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. 4. Remove six bolts (5) (not shown) and the washers that mount front housing (4) to the oil
pan.
Illustration 3 g00606002
5. Remove bolts (6) and the washers that mount front housing (4) to front plate (8) and the
cylinder block.
6. Use two people in order to remove front housing (4) from the cylinder block and front plate
(8). The weight of front housing (4) is approximately 20 kg (45 lb).
Note: Check the condition of gasket (7) (not shown) for the engine oil pan. If gasket (7) is
damaged, it may be necessary to replace gasket (7). Refer to Disassembly and Assembly,
"Engine Oil Pan - Remove and Install" for replacement of gasket (7) for the engine oil pan.
3/4
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 4 g01377884
7. Remove baffle plate (9).
Illustration 5 g01377894
8. Use Tooling (A) in order to remove crankshaft front seal (10) (not shown) from front
housing (4), if necessary.
9. Check the teeth of the timing gears for the following items: wear, nicks, chips and uneven
contact. Check the keyway for wear or damage.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Aug 30 16:56:47 UTC+0800 2020
4/4
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02879387
Housing (Front) - Install
SMCS - 1151-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the gaskets, and the seals for wear or for damage. Replace the components, if
necessary.
1/4
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Illustration 1 g00836619
Alignment marks for timing gears
1. Check the alignment of the timing gears.
Note: Ensure that the marks on the timing gears are in alignment. Align the "3" mark on the
fuel injection pump drive gear with the "33" mark on the idler gear. Make an alignment of
the "2" mark on the idler gear with the "22" mark on the camshaft gear. Align the "1" mark
on the crankshaft gear with the "11" mark on the idler gear. The No. 1 cylinder is at the top
center position when the timing marks are in alignment.
Illustration 2 g00606022
2. Ensure that the old gasket material (9) is removed from the mating surface of front housing
(4) and the timing gear plate. Install a new gasket (9) .
3. If the crankshaft front seal (10) (not shown) was removed, use Tooling (A) in order to
install a new crankshaft front seal (10) .
2/4
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Illustration 3 g00606002
4. Before installation of front housing (4) , check gasket (7) (not shown) for the oil pan for
damage. Replace gasket (7) , if necessary. Refer to Disassembly and Assembly, "Engine Oil
Pan - Remove and Install" for replacement of gasket (7) for the engine oil pan.
5. Use two people in order to install front housing (4) onto front plate (8) and the cylinder
block. The weight of front housing (4) is approximately 20 kg (45 lb).
6. Install bolts (6) in order to fasten front housing (4) onto the cylinder block and front plate
(8) .
Illustration 4 g00605985
7. Install the washers and six bolts (5) (not shown) in order to secure front housing (4) onto
engine oil pan.
3/4
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. 8. Install bolts (3) and washers that secure front housing (4) to the front plate and the cylinder
block.
Illustration 5 g01374908
9. Connect hose (2) to the front housing.
10. Tighten hose clamp (1) in order to secure hose (2) to the front housing.
End By:
a. Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump -
Install".
b. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
c. Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
d. Install the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Aug 30 16:57:46 UTC+0800 2020
4/4
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01615486
Front Plate - Remove
SMCS - 1163-011
Removal Procedure
Start By:
a. Remove the idler gear. Refer to Disassembly and Assembly, "Gear Group (Front) -
Remove".
b. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
c. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/2
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Illustration 1 g00611711
1. Remove one bolt (1) and the washer from the front plate (2).
2. Remove front plate (2) from the engine.
3. Remove gasket (3) (not shown) from the engine or from the front plate (2).
Note: Ensure that all mating surfaces are clear of old gaskets.
Note: Check the cylinder block for the following conditions: scale buildup, corrosion and
other damage.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Aug 30 16:58:45 UTC+0800 2020
2/2
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01576831
Front Plate - Install
SMCS - 1163-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00611711
1. Place gasket (3) (not shown) in position on the engine.
Note: Ensure that all mating surfaces are clear of old gaskets.
2. Place front plate (2) in position on the engine.
1/2
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. 3. Install one bolt (1) and the washer in order to secure front plate (2) to the engine. Tighten
the bolt to a torque of 35 ± 5 N·m (26 ± 4 lb ft).
End By:
a. Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump -
Install".
b. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
c. Install the idler gear. Refer to Disassembly and Assembly, "Gear Group (Front) - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Aug 30 16:59:44 UTC+0800 2020
2/2
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02879389
Crankcase Breather - Remove and Install
SMCS - 1317-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/3
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 1 g01374569
1. Loosen clamps (3) and remove hose (2) .
2. Remove breather assembly (1) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g01374569
1. Install new breather assembly (1) .
2. Install hose (2) and tighten hose clamps (3) .
Sun Aug 30 17:00:44 UTC+0800 2020
2/3
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742668
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01374565
1/2
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
27. 1. Loosen clamp (2) and disconnect hose (1).
2. Remove bolts (4) and remove valve mechanism cover (3) and the O-ring seal.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g01374565
1. Position valve mechanism cover (3) and the O-ring seal. Install bolts (4). Tighten bolts (4)
to a torque of 18 ± 2 N·m (13 ± 1 lb ft).
2. Connect hose (1) and tighten clamp (2).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Aug 30 17:01:43 UTC+0800 2020
2/2
323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP53...
2020/8/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...