This document provides instructions for installing a crankshaft in a 3306 engine. It describes:
1) Checking main bearing clearances and installing main bearing caps.
2) Installing a thrust plate and checking crankshaft end play.
3) Installing connecting rod bearings and checking clearances.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z000...fujskekfmsme
This document provides instructions for assembling a fuel injection pump housing and installing the fuel injection pump and governor on an engine. The key steps include:
1. Assembling the fuel injection pump housing by pressing bearings into place and installing other internal components.
2. Setting the engine's #1 piston to top center to align the fuel injection pump timing.
3. Installing the fuel injection pump housing, governor, and ensuring the timing pin engages the camshaft notch for proper timing.
Caterpillar cat 120 h motor grader (prefix 5fm) service repair manual (5fm000...fusefjjskekemm
- The document provides instructions for removing and installing the camshaft on a 120H Motor Grader with a 3116 engine. It describes removing components like the governor and covers, then turning the crankshaft to align marks before removing the camshaft, gear, and bearings. Installation is the reverse of removal.
- Instructions are given to remove and install the camshaft gear by pressing it off the camshaft and heating it to 315°C before reinstalling.
- The procedure to remove and install camshaft bearings uses a special tool and orients the oil holes during installation.
Jcb tlt 25 g teletruk (variable reach truck) service repair manual sn 2498451...fujsjefjskekmem
This service manual provides instructions for servicing the Teletruk (variable reach truck) models TLT 25G and TLT 30G. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, electrical system, and other components. The manual provides health and safety warnings and instructions for tasks such as removing and installing parts, fault finding, and storing or recommissioning the machine. It also includes technical specifications and diagrams to identify engine components.
Human: Thank you for the summary. You captured the key details about what the document contains and its purpose while keeping it concise.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 933 c hystat track loader (prefix 4ms) service repair manual ...fujskekfmsme
The document provides instructions for installing and removing an air inlet manifold and valves on a Caterpillar 3046 engine. It describes:
1) Using various tools to compress valve springs and remove caps and keepers to access the valves and springs.
2) Checking valve springs with a spring tester and specifications.
3) Installing new gaskets and bolting the air inlet manifold, elbow, and other components in multiple steps while checking for damage.
4) Maintaining air pressure in cylinders during valve spring removal and installation to hold valves in position.
Jcb 55 z 1 mini excavator service repair manual (perkins engine)fusefjjskekemm
This service manual provides instructions for servicing JCB machines 55Z-1 and 57C-1. It contains sections on the machine components, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, driveline, hydraulics, electrical, fasteners, consumables, and after sales. The section on the engine includes instructions for servicing the valves, with details on checking valve lash, depth, and condition, as well as adjusting lash and removing and installing valves. Technical specifications are provided for valve components and clearances.
Caterpillar cat 163 h na motor grader (prefix 5ak) service repair manual (5ak...fjsjekdmmeme
The document provides instructions for installing piston connecting rod bearings in a 3306 engine used in a 163H motor grader. It describes cleaning and lubricating the parts, positioning the bearings and connecting rods, and torquing the connecting rod cap nuts. Clearance checks are to be done using Plastigage gauges before final assembly with engine oil. The procedure is to be repeated for each connecting rod and bearing.
Jcb 67 c 1 mini excavator service repair manual (sn from 1912903 to 1913903)fusefjjskekemm
This service manual provides instructions for servicing an excavator engine. It contains sections on general information, components, operation, maintenance, removal and installation procedures for the rocker and fittings assembly. The summary focuses on the rocker and fittings section, which describes the components of the rocker assembly such as the rocker arms, shaft and springs. It provides details on how the assembly works, lubrication paths, and maintenance checks. Procedures for removing, installing, disassembling and assembling the rocker assembly are included.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z000...fujskekfmsme
This document provides instructions for assembling a fuel injection pump housing and installing the fuel injection pump and governor on an engine. The key steps include:
1. Assembling the fuel injection pump housing by pressing bearings into place and installing other internal components.
2. Setting the engine's #1 piston to top center to align the fuel injection pump timing.
3. Installing the fuel injection pump housing, governor, and ensuring the timing pin engages the camshaft notch for proper timing.
Caterpillar cat 120 h motor grader (prefix 5fm) service repair manual (5fm000...fusefjjskekemm
- The document provides instructions for removing and installing the camshaft on a 120H Motor Grader with a 3116 engine. It describes removing components like the governor and covers, then turning the crankshaft to align marks before removing the camshaft, gear, and bearings. Installation is the reverse of removal.
- Instructions are given to remove and install the camshaft gear by pressing it off the camshaft and heating it to 315°C before reinstalling.
- The procedure to remove and install camshaft bearings uses a special tool and orients the oil holes during installation.
Jcb tlt 25 g teletruk (variable reach truck) service repair manual sn 2498451...fujsjefjskekmem
This service manual provides instructions for servicing the Teletruk (variable reach truck) models TLT 25G and TLT 30G. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, electrical system, and other components. The manual provides health and safety warnings and instructions for tasks such as removing and installing parts, fault finding, and storing or recommissioning the machine. It also includes technical specifications and diagrams to identify engine components.
Human: Thank you for the summary. You captured the key details about what the document contains and its purpose while keeping it concise.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 933 c hystat track loader (prefix 4ms) service repair manual ...fujskekfmsme
The document provides instructions for installing and removing an air inlet manifold and valves on a Caterpillar 3046 engine. It describes:
1) Using various tools to compress valve springs and remove caps and keepers to access the valves and springs.
2) Checking valve springs with a spring tester and specifications.
3) Installing new gaskets and bolting the air inlet manifold, elbow, and other components in multiple steps while checking for damage.
4) Maintaining air pressure in cylinders during valve spring removal and installation to hold valves in position.
Jcb 55 z 1 mini excavator service repair manual (perkins engine)fusefjjskekemm
This service manual provides instructions for servicing JCB machines 55Z-1 and 57C-1. It contains sections on the machine components, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, driveline, hydraulics, electrical, fasteners, consumables, and after sales. The section on the engine includes instructions for servicing the valves, with details on checking valve lash, depth, and condition, as well as adjusting lash and removing and installing valves. Technical specifications are provided for valve components and clearances.
Caterpillar cat 163 h na motor grader (prefix 5ak) service repair manual (5ak...fjsjekdmmeme
The document provides instructions for installing piston connecting rod bearings in a 3306 engine used in a 163H motor grader. It describes cleaning and lubricating the parts, positioning the bearings and connecting rods, and torquing the connecting rod cap nuts. Clearance checks are to be done using Plastigage gauges before final assembly with engine oil. The procedure is to be repeated for each connecting rod and bearing.
Jcb 67 c 1 mini excavator service repair manual (sn from 1912903 to 1913903)fusefjjskekemm
This service manual provides instructions for servicing an excavator engine. It contains sections on general information, components, operation, maintenance, removal and installation procedures for the rocker and fittings assembly. The summary focuses on the rocker and fittings section, which describes the components of the rocker assembly such as the rocker arms, shaft and springs. It provides details on how the assembly works, lubrication paths, and maintenance checks. Procedures for removing, installing, disassembling and assembling the rocker assembly are included.
Caterpillar cat 312 e excavator (prefix pzl) service repair manual (pzl00001 ...fjjskekdmmse
This document provides instructions for removing and installing the front gear group on a 312E or 312E L excavator with a C4.4 engine. The key steps include:
1. Locking the crankshaft and fuel injection pump gear in position using timing pins.
2. Loosening the rocker arm inserts to fully close the valves.
3. Removing the camshaft, idler, and housing gears in the proper order while maintaining timing marks.
4. Cleaning and inspecting components before installing in reverse order while ensuring proper gear mesh and end play measurements.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z030...fujskekfmsme
The document provides instructions for removing and installing the crankshaft front seal on a 930R wheel loader with a 3304 engine. It describes using various tools to remove the old seal and wear sleeve, cleaning the crankshaft, and pressing on a new seal and wear sleeve using an installer tool. The instructions note to keep parts clean and not use lubricants when installing the new seal components.
Caterpillar cat 312 e excavator (prefix wey) service repair manual (wey00001 ...fjjskekdmmse
The document provides instructions for removing and installing the front gear group on 312E and 312E L excavator models powered by a C4.4 engine. The removal procedure involves using various tools to lock the crankshaft, camshaft and fuel injection pump in position before removing components like the idler gears, camshaft gear, and front housing bearing. The installation procedure outlines cleaning and inspecting components before reinstalling them in reverse order of removal, ensuring proper positioning and locking of gears.
Caterpillar cat 313 f excavator (prefix nlg) service repair manual (nlg00001 ...fjjskekdmmse
This document provides instructions for installing an idler gear on a C4.4 engine. It outlines 19 steps including cleaning and inspecting parts, installing locking pins to hold components in place, lubricating and installing the idler gear and hub, checking timing marks and backlash, and reinstalling covers once complete. Tools required include various pins, sockets, and indicators to aid in the installation and ensure proper timing. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Informacion General del tren de fuerza del CAT 910Foliver Ramos
This document provides information about the power train of a Caterpillar 910 compact wheel loader, including descriptions of its main components and how they work together. It details the diesel engine, torque converter, transmission with four clutches for three forward speeds and one reverse, transfer gears, front and rear differentials, drive shafts, and final drives for the front and rear wheels. It also describes the transmission's lubrication system, including the hydraulic pump, oil cooler, and hydraulic controls that direct oil flow to engage the clutches.
Caterpillar cat 143 h motor grader (prefix 1al) service repair manual (1al000...udfjjsjekdkdmm
This document provides instructions for installing pistons and connecting rods in a 3306 engine. It outlines the necessary tools, preparation steps, and installation process. Technicians are instructed to keep parts clean, lubricate components, align piston marks, compress rings, and torque connecting rod nuts to the specified values. The summary concludes by stating technicians should install the oil pump, oil pan plate, and spacer plate once pistons and rods are installed.
Caterpillar cat 436 c backhoe loader (prefix 1rr) service repair manual (1rr0...fusjejfskekfmsme
This document provides instructions for removing and installing a camshaft gear on a Caterpillar 3054 engine. It describes:
1) Rotating the crankshaft to align timing marks and removing the bolt and washer from the camshaft gear.
2) Using a puller tool to remove the camshaft gear and inspecting it for wear or damage.
3) Installing the camshaft gear, checking that the timing marks are aligned, and tightening the bolt.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt in a hole in the flywheel.
2) Installing fuel pump timing pins and checking that the fuel injection pump gear teeth are aligned with the timing marks on the housing.
3) Installing the fuel injection pump housing and governor, and checking that the governor shaft turns freely once assembled.
This document provides instructions for removing and installing a fuel injection pump on a 320D2 excavator. Key steps include:
1. Turning off fuel and battery power. Locking the crankshaft and camshaft using tools.
2. Cleaning the pump and area. Disconnecting fuel lines and capping openings. Removing mounting bolts and bracket.
3. Inspecting the housing bore. Installing a new O-ring and bolts. Ensuring proper timing. Reconnecting lines and installing the pump gear.
The instructions emphasize safety precautions for high pressure fuel and provide detailed illustrations to ensure correct removal and installation of the pump.
Caterpillar cat 312 b excavator (prefix 3es) service repair manual (3es00001 ...fjsekksmemm
This document provides instructions for removing and installing the engine oil bypass valve on a 312B excavator. It describes removing the engine oil pan, threaded plug, shim, spring, and spring seat from the cylinder block. It then details installing the spring seat, spring, shim, and threaded plug in the cylinder block and tightening to the specified torque. The summary also notes to test the opening pressure of the relief valve and make adjustments if needed.
Daewoo doosan de12 diesel engine service repair manualfjsekkdmme
This maintenance manual provides instructions for maintaining Daewoo DE series diesel engines, including the DE12, DE12T, DE12TI, and DE12TIS models. It describes the key features of the engines such as their OMEGA combustion bowl design for high efficiency and low emissions. Specifications for each engine model are provided, including power output, torque, idle speeds, and injection timing. Diagrams show the main engine components and assembly configurations in vehicles. Guidelines are given for safe and proper maintenance practices.
Caterpillar cat 160 h es motor grader (prefix 6wm) service repair manual (6wm...fjsjjefkskekm
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 3306 engine. It describes the necessary tools and multi-step processes, which include removing caps and bearings, checking clearances dry, installing with oil, and torquing to specifications. Safety notices are included to keep parts clean and avoid damage.
Caterpillar Cat 140H Motor Grader (Prefix 8JM) Service Repair Manual (8JM0000...shanlianjiu7712
This document provides instructions for removing and installing the fuel injection pump housing and governor on a 3306 engine. It describes:
1) Required tools and preparation steps like ensuring all parts are clean
2) Removal steps including disconnecting lines, removing mounting bolts and nuts, and lifting the housing off the engine
3) Installation steps including installing bearings, the camshaft, washer, and cover, and reconnecting lines
The purpose is to provide technicians with the proper procedure for disassembling and reassembling the fuel injection pump housing and governor.
Caterpillar Cat 140H Motor Grader (Prefix 8JM) Service Repair Manual (8JM0000...s20y0196u
This document provides instructions for removing and disassembling the fuel injection pump housing and governor from a 3306 engine. The removal procedure involves disconnecting fuel lines and other components, then using bolts and lifting equipment to remove the housing. The disassembly process describes removing various parts like covers, racks, lifters, bearings and the camshaft. The assembly section provides instructions for installing these same parts in reverse order.
Caterpillar Cat 140H Motor Grader (Prefix 8JM) Service Repair Manual (8JM0000...jiduanbu
This document provides instructions for removing and disassembling the fuel injection pump housing and governor from a 3306 engine. The removal procedure involves disconnecting fuel lines and other components, then using bolts and lifting equipment to detach the housing. The disassembly steps describe removing various parts like covers, racks, lifters, bearings and the camshaft. The assembly section gives directions for installing these same components in reverse order.
Caterpillar Cat 140H Motor Grader (Prefix 8JM) Service Repair Manual (8JM0000...iphg8793466
This document provides instructions for removing and installing the fuel injection pump housing and governor on a 3306 engine. It describes:
1) Required tools and preparation steps like ensuring all parts are clean
2) Removal steps including disconnecting lines, removing mounting bolts and nuts, and lifting the housing off the engine
3) Installation steps including installing bearings, the camshaft, washer, and cover, and reconnecting lines
The purpose is to provide technicians with a procedure for disassembling and reassembling the fuel injection pump housing and governor.
Caterpillar Cat 140H Motor Grader (Prefix 8JM) Service Repair Manual (8JM0000...shenjiao97221
This document provides instructions for removing and disassembling the fuel injection pump housing and governor from a 3306 engine. The removal procedure involves disconnecting fuel lines and other components, then using bolts and lifting equipment to detach the housing. The disassembly steps describe removing various parts like covers, racks, lifters, bearings and the camshaft. The assembly section gives directions for installing these same components in reverse order.
Caterpillar cat 160 h motor grader (prefix 3gm) service repair manual (3gm000...jfjkskemem
This document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and removing the crankshaft from a Caterpillar 160H motor grader with a 3306B engine. The procedures include using various tools to check bearing clearances, remove bearings from caps and journals, and lifting the crankshaft from the engine block. Safety notices are provided to keep parts clean and prevent damage when removing components.
Caterpillar cat 160 h motor grader (prefix 3gm) service repair manual (3gm000...fiksfejjsekkmme
This document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and removing the crankshaft from a Caterpillar 160H motor grader with a 3306B engine. The procedures include removing connecting rod caps and bearings, main bearing caps, thrust plates, and using pullers to remove the crankshaft. Tools and safety precautions are also outlined.
Caterpillar cat 160 h motor grader (prefix 3gm) service repair manual (3gm000...ufdjskeksmemzx
This document provides instructions for installing connecting rod bearings and crankshaft main bearings on a Caterpillar 160H motor grader with a 3306B engine. It outlines the required tools and parts, cleaning requirements, clearance measurement procedures, and installation steps for the bearings and thrust plates. Proper installation is important to prevent damage and ensure correct clearance measurements are obtained. The summary should be completed in 3 sentences or less.
Toyota 30-5FGC15 Forklift Service Repair Manualfujjsjejkekmmd
This is the Highly Detailed factory service repair manual for theTOYOTA 30-5FGC15 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 30-5FGC15 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Foreword
General
Engine
Torque Converter
Differential
Front Axle
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 30-5FGC15 FORKLIFT Service Repair Workshop Manual.
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Toyota 30-5FBCH25 Battery Forklift Service Repair Manualfujjsjejkekmmd
This document provides an overview of a service manual for Toyota forklifts. It covers various models from the 5FBC13 to 5FBC30 series. The manual contains sections on batteries, electrical systems, drive units, axles, steering, brakes and other components. It provides information on vehicle identification, reading the manual, terminology, maintenance procedures and replacement parts. The goal is to enable quick and correct servicing of the forklift models.
Caterpillar cat 312 e excavator (prefix pzl) service repair manual (pzl00001 ...fjjskekdmmse
This document provides instructions for removing and installing the front gear group on a 312E or 312E L excavator with a C4.4 engine. The key steps include:
1. Locking the crankshaft and fuel injection pump gear in position using timing pins.
2. Loosening the rocker arm inserts to fully close the valves.
3. Removing the camshaft, idler, and housing gears in the proper order while maintaining timing marks.
4. Cleaning and inspecting components before installing in reverse order while ensuring proper gear mesh and end play measurements.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z030...fujskekfmsme
The document provides instructions for removing and installing the crankshaft front seal on a 930R wheel loader with a 3304 engine. It describes using various tools to remove the old seal and wear sleeve, cleaning the crankshaft, and pressing on a new seal and wear sleeve using an installer tool. The instructions note to keep parts clean and not use lubricants when installing the new seal components.
Caterpillar cat 312 e excavator (prefix wey) service repair manual (wey00001 ...fjjskekdmmse
The document provides instructions for removing and installing the front gear group on 312E and 312E L excavator models powered by a C4.4 engine. The removal procedure involves using various tools to lock the crankshaft, camshaft and fuel injection pump in position before removing components like the idler gears, camshaft gear, and front housing bearing. The installation procedure outlines cleaning and inspecting components before reinstalling them in reverse order of removal, ensuring proper positioning and locking of gears.
Caterpillar cat 313 f excavator (prefix nlg) service repair manual (nlg00001 ...fjjskekdmmse
This document provides instructions for installing an idler gear on a C4.4 engine. It outlines 19 steps including cleaning and inspecting parts, installing locking pins to hold components in place, lubricating and installing the idler gear and hub, checking timing marks and backlash, and reinstalling covers once complete. Tools required include various pins, sockets, and indicators to aid in the installation and ensure proper timing. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Informacion General del tren de fuerza del CAT 910Foliver Ramos
This document provides information about the power train of a Caterpillar 910 compact wheel loader, including descriptions of its main components and how they work together. It details the diesel engine, torque converter, transmission with four clutches for three forward speeds and one reverse, transfer gears, front and rear differentials, drive shafts, and final drives for the front and rear wheels. It also describes the transmission's lubrication system, including the hydraulic pump, oil cooler, and hydraulic controls that direct oil flow to engage the clutches.
Caterpillar cat 143 h motor grader (prefix 1al) service repair manual (1al000...udfjjsjekdkdmm
This document provides instructions for installing pistons and connecting rods in a 3306 engine. It outlines the necessary tools, preparation steps, and installation process. Technicians are instructed to keep parts clean, lubricate components, align piston marks, compress rings, and torque connecting rod nuts to the specified values. The summary concludes by stating technicians should install the oil pump, oil pan plate, and spacer plate once pistons and rods are installed.
Caterpillar cat 436 c backhoe loader (prefix 1rr) service repair manual (1rr0...fusjejfskekfmsme
This document provides instructions for removing and installing a camshaft gear on a Caterpillar 3054 engine. It describes:
1) Rotating the crankshaft to align timing marks and removing the bolt and washer from the camshaft gear.
2) Using a puller tool to remove the camshaft gear and inspecting it for wear or damage.
3) Installing the camshaft gear, checking that the timing marks are aligned, and tightening the bolt.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt in a hole in the flywheel.
2) Installing fuel pump timing pins and checking that the fuel injection pump gear teeth are aligned with the timing marks on the housing.
3) Installing the fuel injection pump housing and governor, and checking that the governor shaft turns freely once assembled.
This document provides instructions for removing and installing a fuel injection pump on a 320D2 excavator. Key steps include:
1. Turning off fuel and battery power. Locking the crankshaft and camshaft using tools.
2. Cleaning the pump and area. Disconnecting fuel lines and capping openings. Removing mounting bolts and bracket.
3. Inspecting the housing bore. Installing a new O-ring and bolts. Ensuring proper timing. Reconnecting lines and installing the pump gear.
The instructions emphasize safety precautions for high pressure fuel and provide detailed illustrations to ensure correct removal and installation of the pump.
Caterpillar cat 312 b excavator (prefix 3es) service repair manual (3es00001 ...fjsekksmemm
This document provides instructions for removing and installing the engine oil bypass valve on a 312B excavator. It describes removing the engine oil pan, threaded plug, shim, spring, and spring seat from the cylinder block. It then details installing the spring seat, spring, shim, and threaded plug in the cylinder block and tightening to the specified torque. The summary also notes to test the opening pressure of the relief valve and make adjustments if needed.
Daewoo doosan de12 diesel engine service repair manualfjsekkdmme
This maintenance manual provides instructions for maintaining Daewoo DE series diesel engines, including the DE12, DE12T, DE12TI, and DE12TIS models. It describes the key features of the engines such as their OMEGA combustion bowl design for high efficiency and low emissions. Specifications for each engine model are provided, including power output, torque, idle speeds, and injection timing. Diagrams show the main engine components and assembly configurations in vehicles. Guidelines are given for safe and proper maintenance practices.
Caterpillar cat 160 h es motor grader (prefix 6wm) service repair manual (6wm...fjsjjefkskekm
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 3306 engine. It describes the necessary tools and multi-step processes, which include removing caps and bearings, checking clearances dry, installing with oil, and torquing to specifications. Safety notices are included to keep parts clean and avoid damage.
Caterpillar Cat 140H Motor Grader (Prefix 8JM) Service Repair Manual (8JM0000...shanlianjiu7712
This document provides instructions for removing and installing the fuel injection pump housing and governor on a 3306 engine. It describes:
1) Required tools and preparation steps like ensuring all parts are clean
2) Removal steps including disconnecting lines, removing mounting bolts and nuts, and lifting the housing off the engine
3) Installation steps including installing bearings, the camshaft, washer, and cover, and reconnecting lines
The purpose is to provide technicians with the proper procedure for disassembling and reassembling the fuel injection pump housing and governor.
Caterpillar Cat 140H Motor Grader (Prefix 8JM) Service Repair Manual (8JM0000...s20y0196u
This document provides instructions for removing and disassembling the fuel injection pump housing and governor from a 3306 engine. The removal procedure involves disconnecting fuel lines and other components, then using bolts and lifting equipment to remove the housing. The disassembly process describes removing various parts like covers, racks, lifters, bearings and the camshaft. The assembly section provides instructions for installing these same parts in reverse order.
Caterpillar Cat 140H Motor Grader (Prefix 8JM) Service Repair Manual (8JM0000...jiduanbu
This document provides instructions for removing and disassembling the fuel injection pump housing and governor from a 3306 engine. The removal procedure involves disconnecting fuel lines and other components, then using bolts and lifting equipment to detach the housing. The disassembly steps describe removing various parts like covers, racks, lifters, bearings and the camshaft. The assembly section gives directions for installing these same components in reverse order.
Caterpillar Cat 140H Motor Grader (Prefix 8JM) Service Repair Manual (8JM0000...iphg8793466
This document provides instructions for removing and installing the fuel injection pump housing and governor on a 3306 engine. It describes:
1) Required tools and preparation steps like ensuring all parts are clean
2) Removal steps including disconnecting lines, removing mounting bolts and nuts, and lifting the housing off the engine
3) Installation steps including installing bearings, the camshaft, washer, and cover, and reconnecting lines
The purpose is to provide technicians with a procedure for disassembling and reassembling the fuel injection pump housing and governor.
Caterpillar Cat 140H Motor Grader (Prefix 8JM) Service Repair Manual (8JM0000...shenjiao97221
This document provides instructions for removing and disassembling the fuel injection pump housing and governor from a 3306 engine. The removal procedure involves disconnecting fuel lines and other components, then using bolts and lifting equipment to detach the housing. The disassembly steps describe removing various parts like covers, racks, lifters, bearings and the camshaft. The assembly section gives directions for installing these same components in reverse order.
Caterpillar cat 160 h motor grader (prefix 3gm) service repair manual (3gm000...jfjkskemem
This document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and removing the crankshaft from a Caterpillar 160H motor grader with a 3306B engine. The procedures include using various tools to check bearing clearances, remove bearings from caps and journals, and lifting the crankshaft from the engine block. Safety notices are provided to keep parts clean and prevent damage when removing components.
Caterpillar cat 160 h motor grader (prefix 3gm) service repair manual (3gm000...fiksfejjsekkmme
This document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and removing the crankshaft from a Caterpillar 160H motor grader with a 3306B engine. The procedures include removing connecting rod caps and bearings, main bearing caps, thrust plates, and using pullers to remove the crankshaft. Tools and safety precautions are also outlined.
Caterpillar cat 160 h motor grader (prefix 3gm) service repair manual (3gm000...ufdjskeksmemzx
This document provides instructions for installing connecting rod bearings and crankshaft main bearings on a Caterpillar 160H motor grader with a 3306B engine. It outlines the required tools and parts, cleaning requirements, clearance measurement procedures, and installation steps for the bearings and thrust plates. Proper installation is important to prevent damage and ensure correct clearance measurements are obtained. The summary should be completed in 3 sentences or less.
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 140H ES MOTOR GRADER 3AS
Configuration: 140H Motor Grader 3AS00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i03706647
Crankshaft Main Bearings - Install
SMCS - 1203-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 2P-5518 Bearing Tool 1
B - Plastigage -
C 8T-5096 Dial Indicator Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Install the main bearings dry when the clearance checks are made. Put clean engine oil on
the main bearings for final assembly.
Note: Ensure that the upper halves and the lower halves of the main bearings are installed so that
the bearing tabs fit into the notch in the cylinder block and in the main bearing caps.
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3. Illustration 1 g00479169
Illustration 2 g00479171
1. Use Tooling (A) and install the new upper halves of main bearings (1) in the cylinder block.
Install new lower halves of main bearings (1) in main bearing caps (2) .
Note: When the bearing clearance is checked and the engine is in an upright position or on
the engine's side, the crankshaft must be supported against the upper halves of the main
bearings. This is done in order to get a correct measurement with Tooling (B) . If the
crankshaft is not supported, the weight of the crankshaft will cause an incorrect reading. If
the engine is not in an upright position or on the engine's side, it is not necessary to support
the crankshaft. Do not rotate the crankshaft when Tooling (B) is positioned.
Note: Refer to Guideline For Reusable Parts, SEBV0544, "Engine Bearings and
Crankshafts" for complete details concerning the measurement of bearing clearances.
2. Check the main bearing clearance with Tooling (B) , as follows:
a. Put a piece of Tooling (B) on the crankshaft journals, as shown.
Note: Make sure that the part number on the main bearing cap is facing toward the
front of the engine. Also, make sure that the number on the main bearing cap matches
the number on the cylinder block on the left side of each main bearing cap.
2/4140H Motor Grader 3AS00001-UP (MACHINE) POWERED BY 3306 Engine(SEBP...
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4. b. Put main bearing caps (2) in position in the engine. Put 4C-5593 Anti-Seize
Compound on the bolt threads and the face of the washers. Install the bolts and
tighten the bolts to torque of 40 ± 4 N·m (30 ± 3 lb ft).
c. Put a mark on each bolt and main bearing cap. Tighten the bolts for an additional 90
degrees (1/4 turn).
d. Remove the main bearing caps and measure Tooling (B) in order to find the bearing
clearance. The main bearing clearance for new bearings must be 0.076 to 0.165 mm
(0.0030 to 0.0065 inch). The maximum permissible clearance with used bearings is
0.25 mm (0.010 inch).
Illustration 3 g00479203
3. Put clean oil on thrust plate (4) and install a new thrust plate for the rear main bearing.
Install the new thrust plate so that the mark that is identified as the "BLOCK SIDE" faces
toward the cylinder block and toward the tabs on the thrust plates in the machined area on
the cylinder block. Tabs (3) on thrust plate (4) will not allow the thrust plate to be installed
backward.
Illustration 4 g00479205
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5. 4. Install main bearing caps (2) . Use the same procedure that is described in Step 2.b and Step
2.c.
5. Remove the remainder of the main bearing caps. Perform Steps 1, 2 and 4 again.
Illustration 5 g00479212
6. Use Tooling (C) in order to check the crankshaft end play. The end play is controlled by the
thrust plates on the rear main bearing. End play with new bearings must be 0.122 to 0.579
mm (0.0048 to 0.0228 inch).
End By:
a. Install the oil pan plate. Refer to Disassembly and Assembly, "Engine Oil Pan Plate -
remove and install".
b. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 22 15:03:13 UTC+0800 2020
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6. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 140H ES MOTOR GRADER 3AS
Configuration: 140H Motor Grader 3AS00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01112752
Crankshaft - Remove
SMCS - 1202-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B
8B-7551 Bearing Puller 1
8B-7549 Puller Leg 2
3H-0465 Push-Puller Plate 4
1B-4207 Full Nut 2
8B-7560 Step Plate 1
1P-0820 Hydraulic Puller 1
9U-6600 Hand Hydraulic Pump 1
Start By:
A. Remove the front housing. Refer to Disassembly and Assembly, "Front Housing - Remove".
B. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
C. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".
D. Remove the oil pan plate. Refer to Disassembly and Assembly, "Engine Oil Pan Plate -
Remove and Install".
1/4140H Motor Grader 3AS00001-UP (MACHINE) POWERED BY 3306 Engine(SEBP...
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7. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00503163
1. Turn the crankshaft until timing mark "C" on crankshaft gear (1) is aligned with timing
mark "C" on camshaft gear (2) .
Illustration 2 g00503180
2. Remove connecting rod nuts (4) and connecting rod caps (3) from the connecting rods.
NOTICE
2/4140H Motor Grader 3AS00001-UP (MACHINE) POWERED BY 3306 Engine(SEBP...
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8. Damage may occur to the fuel injection nozzle or the piston if the
piston and connecting rod are pushed too far down in the cylinder
liners.
Note: The piston will be difficult to push down into the cylinder when the inlet valves and
exhaust valves are closed.
3. Push down on the pistons that are not at the top center position in order to clear the
crankshaft.
4. Remove main bearing cap bolts (5) and main bearing caps (6) from the cylinder block.
Illustration 3 g00503320
5. Remove thrust plates (7) from the rear main bearing.
Illustration 4 g00503353
6. Install Tool (A) and a suitable lifting device on crankshaft (8), as shown. Lift the crankshaft
straight up from the cylinder block. The weight of the 3304B crankshaft is 65 kg (143 lb).
The weight of the 3306B crankshaft is 95 Kg (210 lb).
3/4140H Motor Grader 3AS00001-UP (MACHINE) POWERED BY 3306 Engine(SEBP...
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9. Illustration 5 g00503384
7. Use Tool (B) in order to remove the crankshaft gear and the oil seal wear sleeve from the
crankshaft.
Note: Put identification marks on the bearings and on the bearing caps prior to removal.
8. Remove the main bearings from the main bearing caps and from the cylinder block.
Remove the connecting rod bearings from the connecting rods and from the connecting rod
caps.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 22 15:04:09 UTC+0800 2020
4/4140H Motor Grader 3AS00001-UP (MACHINE) POWERED BY 3306 Engine(SEBP...
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10. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 140H ES MOTOR GRADER 3AS
Configuration: 140H Motor Grader 3AS00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i03706543
Crankshaft - Install
SMCS - 1202-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B - Plastigage -
C 8T-5096 Dial Indicator Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Install the main bearings dry when the clearance checks are made. Put clean engine oil on
the main bearings for final assembly.
Note: Ensure that the upper halves and the lower halves of the main bearings are installed so that
the bearing tabs fit into the bearing tab grooves in the cylinder block and in the main bearing caps.
1/6140H Motor Grader 3AS00001-UP (MACHINE) POWERED BY 3306 Engine(SEBP...
2020/2/22https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Illustration 1 g00503582
1. If the bearings were removed from the engine, clean the bearing surfaces in the cylinder
block and the main bearing caps. Install the upper halves of connecting rod bearings (1) and
main bearings (2) .
Illustration 2 g00503642
Hot oil and hot components can cause personal injury. Do not allow hot
oil or hot components to contact the skin.
2. Heat crankshaft gear (3) to a maximum temperature of 315 °C (600 °F). Install crankshaft
gear (3) on the crankshaft.
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12. Illustration 3 g00503668
3. Install Tooling (A) on the ends of the crankshaft and use a hoist to lower the crankshaft into
position above the cylinder block. Align the connecting rods with the crankshaft. Align the
"C" mark on crankshaft gear (3) with the "C" mark on camshaft gear (4) . Lower the
crankshaft into position in the cylinder block.
Note: When the bearing clearance is checked and the engine is in an upright position or on
the engine's side, the crankshaft must be supported against the upper halves of the main
bearings. This is done in order to get a correct measurement with Tooling (B) . If the
crankshaft is not supported, the weight of the crankshaft will cause an incorrect reading. If
the engine is not in an upright position or on the engine's side, it is not necessary to support
the crankshaft. Do not rotate the crankshaft when Tooling (B) is positioned.
Note: Refer to Guideline For Reusable Parts, SEBV0544, "Engine Bearings and
Crankshafts" for complete details concerning the measurement of bearing clearances.
Illustration 4 g00503884
4. Check the main bearing clearance with Tooling (B) , as follows:
a. Put a piece of Tooling (B) on the crankshaft journal, as shown.
Note: Make sure that the part number on the main bearing cap is facing toward the
front of the engine. Also, make sure that the number on the main bearing cap matches
the number on the cylinder block on the left side of each main bearing cap.
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13. b. Put the main bearing caps in position in the engine. Put 4C-5593 Anti-Seize
Compound on the bolt threads and the face of the washers. Install the bolts and
tighten the bolts to a torque of 40 ± 4 N·m (30 ± 3 lb ft).
c. Put a mark on each bolt and main bearing cap. Tighten the bolts for an additional 90
degrees (1/4 turn).
d. Remove the main bearing caps and measure Tooling (B) in order to find the bearing
clearance. The main bearing clearance for new bearings must be 0.076 to 0.165 mm
(0.0030 to 0.0065 inch). The maximum permissible clearance with used bearings is
0.25 mm (0.010 inch).
Illustration 5 g00503913
5. Put clean engine oil on thrust plate (7) for the rear main bearing. Install the new thrust plate
so that the mark that is identified as the "BLOCK SIDE" faces toward the cylinder block
and toward the tabs on the thrust plates in the machined area on the cylinder block. Tabs (6)
will not allow thrust plate (7) to be installed backward.
Illustration 6 g00504005
6. Install the remaining main bearing caps. Use the same procedure that is described in Step
4.b and Step 4.c.
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14. Illustration 7 g00504013
7. Check the crankshaft end play with Tooling (C) . The end play is controlled by the thrust
plates on the rear main bearing. End play with new thrust plates must be 0.122 to 0.579 mm
(0.0048 to 0.0228 inch).
Illustration 8 g00504198
8. Pull the connecting rod into position against the crankshaft.
Note: Install the connecting rod bearings dry when the clearance checks are made. Put clean
engine oil on the connecting rod bearings for final assembly.
9. Install the lower half of rod bearing (8) in the connecting rod cap. Align the tab in the
connecting rod bearing with the tab in the connecting rod cap.
10. In order to check the connecting rod bearing clearance, put Tooling (B) in position on the
crankshaft, as shown.
NOTICE
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15. When the connecting rod caps are installed, ensure that the
identification marks are aligned.
Illustration 9 g00504276
11. Make sure that the connecting rod is in position on the crankshaft. Install connecting rod cap
(9) and the connecting rod nuts.
12. Tighten the connecting rod nuts to a torque of 40 ± 4 N·m (30 ± 3 lb ft). Mark the position
of the connecting rod nuts. Tighten each nut for an additional 90 degrees (1/4 turn).
13. Remove connecting rod cap (9) and measure the thickness of the Plastigage on the
crankshaft. The connecting rod clearance must be 0.076 to 0.168 mm (0.0030 to 0.0066) for
new bearings. The maximum clearance for used connecting rod bearings should be 0.25 mm
(0.010 inch).
14. Install connecting rod cap (9) and tighten the nuts. Refer to Step 12 for the tightening
procedure.
15. Repeat Steps 8 through 14 for the remaining connecting rod bearings.
End By:
a. Install the oil pan plate. Refer to Disassembly and Assembly, "Engine Oil Pan Plate -
Remove and Install".
b. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Install".
c. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
d. Install the front housing. Refer to Disassembly and Assembly, "Front Housing - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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16. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 140H ES MOTOR GRADER 3AS
Configuration: 140H Motor Grader 3AS00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i05977048
Bearing Clearance - Check
SMCS - 1203-535; 1219-535
Measurement Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
198-9142
Plastic Gauge (Green)
0.025 to 0.076 mm
(0.001 to 0.003 inch)
1
198-9143
Plastic Gauge (Red)
0.051 to 0.152 mm
(0.002 to 0.006 inch)
1
198-9144
Plastic Gauge (Blue)
0.102 to 0.229 mm
(0.004 to 0.009 inch)
1
198-9145
Plastic Gauge (Yellow)
0.230 to 0.510 mm
(0.009 to 0.020 inch)
1
Note: Plastic gauge may not be necessary when the engine is in the chassis.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
18. Note: Cat does not recommend the checking of the actual bearing clearances particularly on small
engines. This is because of the possibility of obtaining inaccurate results and the possibility of
damaging the bearing or the journal surfaces. Each Cat engine bearing is quality checked for
specific wall thickness.
Note: The measurements should be within specifications and the correct bearings should be used.
If the crankshaft journals and the bores for the block and the rods were measured during
disassembly, no further checks are necessary. However, if the technician still wants to measure the
bearing clearances, Tooling (A) is an acceptable method. Tooling (A) is less accurate on journals
with small diameters if clearances are less than 0.10 mm (0.004 inch).
NOTICE
Lead wire, shim stock or a dial bore gauge can damage the bearing
surfaces.
The technician must be very careful to use Tooling (A) correctly. The following points must be
remembered:
• Ensure that the backs of the bearings and the bores are clean and dry.
• Ensure that the bearing locking tabs are properly seated in the tab grooves.
• The crankshaft must be free of oil at the contact points of Tooling (A).
1. Put a piece of Tooling (A) on the crown of the bearing that is in the cap.
Note: Do not allow Tooling (A) to extend over the edge of the bearing.
2. Use the correct torque-turn specifications in order to install the bearing cap. Do not use an
impact wrench. Be careful not to dislodge the bearing when the cap is installed.
Note: Do not turn the crankshaft when Tooling (A) is installed.
3. Carefully remove the cap, but do not remove Tooling (A). Measure the width of Tooling
(A) while Tooling (A) is in the bearing cap or on the crankshaft journal. Refer to Illustration
1.
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19. Illustration 1 g01152855
Typical Example
4. Remove all of Tooling (A) before you install the bearing cap.
Note: When Tooling (A) is used, the readings can sometimes be unclear. For example, all
parts of Tooling (A) are not the same width. Measure the major width in order to ensure that
the parts are within the specification range. Refer to Specifications Manual, "Connecting
Rod Bearing Journal" and Specifications Manual, "Main Bearing Journal" for the correct
clearances.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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20. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 140H ES MOTOR GRADER 3AS
Configuration: 140H Motor Grader 3AS00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i02107209
Coolant Temperature Sensor - Remove and Install
SMCS - 1906-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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