1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 994F wheel loader.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, and accessory drive. Tools and lifting devices are needed to remove the housing.
3. To remove the vibration damper, the pulley, hub, and bolts must be removed. Guides bolts and lifting devices are used to maneuver the damper components. Proper lubrication and torque specifications are required for reinstallation.
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
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Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
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Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
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Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
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• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
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• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
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Women and Youth are encouraged to apply even if you don't fall in those sectors.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 994F WHEEL LOADER 442
Configuration: 994F Wheel Loader 44200001-UP (MACHINE) POWERED BY 3516 Engine
Disassembly and Assembly
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Media Number -SENR1126-33 Publication Date -01/07/2015 Date Updated -14/09/2018
i07201266
Front Drive Housing - Remove and Install
SMCS - 1151-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1P-0074 Slide Hammer Puller 1
8B-7557 Threaded Adapter 1
B 138-7573 Link Bracket 2
C 1P-0520 Driver Group 1
D -
Guide Bolt
5/8x11 NC
2
Start By:
a. Remove the oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter Base -
Remove".
b. Remove the crankshaft front seal and the wear sleeve. Refer to Disassembly and Assembly,
"Crankshaft Front Seal and Wear Sleeve - Remove".
c. Remove the accessory drive (front). Refer to Disassembly and Assembly, "Accessory Drive
(Front) - Remove".
d. Remove the engine oil and water pump drive. Refer to Disassembly and Assembly, "Engine
Oil and Water Pump Drive - Remove".
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3. e. Remove the auxiliary water pump. Refer to Disassembly and Assembly, "Auxiliary Water
Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00907030
1. Remove cover (1) and the O-ring seal.
Illustration 2 g00907040
2. Remove the bolts that hold shaft (2) in the front drive housing. Use Tooling (A) to remove
shaft (2). Remove the O-ring seal from shaft (2).
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4. Illustration 3 g00907098
3. Remove the bolts that hold shaft (3) in the front drive housing. Use Tooling (A) to remove
shaft (3), the idler gear, and the washer. Remove the O-ring seal from shaft (3).
4. Use Tooling (C) and a suitable press to remove the bearing from the idler gear, if necessary.
Illustration 4 g00907145
5. Install Tooling (B) and attach a suitable lifting device to front drive housing (4). The weight
of front drive housing (4) is approximately 209 kg (460 lb). Remove two bolts and install
Tooling (D). Remove the rest of the bolts that hold front drive housing (4) to the cylinder
block. Remove front drive housing (4) and the gasket.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 138-7573 Link Bracket 2
C 1P-0520 Driver Group 1
D - Guide Bolt (5/8x11 NC) 2
F - Loctite Flange Sealant 5900 -
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5. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 5 g03896709
1. Install O-ring seals (9) on the dowel.
Note: If the dowels need to be replaced, the installed height is 6.0 ± 0.5 mm
(0.24 ± 0.02 inch).
2. Install the gasket for the front drive housing onto the cylinder block. Apply Tooling (F) to
both sides of all the gasket joints immediately prior to installation of front drive housing (4).
Install Tooling (D) into the cylinder block.
Note: Tooling (F) should span the entire abutment of the gasket joints and be worked into
any gaps.
Illustration 6 g00907145
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6. 3. Install Tooling (B) and attach a suitable lifting device to front drive housing (4). The weight
of front drive housing (4) is approximately 209 kg (460 lb). Position front drive housing (4)
onto Tooling (D).
4. Install the bolts that attach front drive housing (4) to the cylinder block. Tighten the bolts
evenly. Cut any excess gasket from the face of the cylinder block.
Illustration 7 g00907120
5. If the bearing was removed from gear (6), use Tooling (C) to install the bearing.
After the bearing is installed, measure the bore of the bearing. The bore of the bearing must
be 90.0 ± 0.06 mm (3.54 ± 0.002 inch).
6. Coat the bore for O-ring seal (8) with clean engine oil. Install the O-ring seal on shaft (3).
7. Place washer (7) and gear (6) into position in the front drive housing. Install shaft (3). Install
the bolts for shaft (3).
Illustration 8 g00907040
8. Coat the bore for the O-ring seal of shaft (2) with clean engine oil. Install the O-ring seal
onto shaft (2).
9. Place shaft (2) into position in the front drive housing. Install the bolts for shaft (2).
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7. Illustration 9 g00907030
10. Install cover (1) onto the front drive housing.
End By:
a. Install the auxiliary water pump. Refer to Disassembly and Assembly, "Auxiliary Water
Pump - Install".
b. Install the engine oil and water pump drive. Refer to Disassembly and Assembly, "Engine
Oil and Water Pump Drive - Install".
c. Install the accessory drive (front). Refer to Disassembly and Assembly, "Accessory Drive
(Front) - Install".
d. Install the crankshaft front seal and the wear sleeve. Refer to Disassembly and Assembly,
"Crankshaft Front Seal and Wear Sleeve - Install".
e. Install the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Mar 17 10:04:28 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 994F WHEEL LOADER 442
Configuration: 994F Wheel Loader 44200001-UP (MACHINE) POWERED BY 3516 Engine
Disassembly and Assembly
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Media Number -SENR1126-33 Publication Date -01/07/2015 Date Updated -14/09/2018
i05448009
Vibration Damper - Remove and Install
SMCS - 1205-010
S/N - 7TR1-UP
S/N - 8WM1-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-4757 Bolt 2
Illustration 1 g03438584
1. Remove damper guard assembly (1) .
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9. Illustration 2 g03438701
2. Tooling (A) must be modified to be used as guide studs. Remove the heads of Tooling (A).
Use the modified bolts as guide studs.
3. Install Tooling (A). Remove bolts (2) .
Illustration 3 g03438710
4. Slide vibration damper (3) on Tooling (A) enough to attach a suitable lifting device. The
weight of vibration damper (3) is approximately 227 kg (500 lb)
5. Remove vibration damper (3) .
Installation Procedure
1. Install vibration damper (3) in the reverse order of removal.
a. Lubricate bolts (2) with a molysulfide based lubricant.
b. Tighten bolts (2) to a torque of 1150 ± 60 N·m (848 ± 44 lb ft).
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10. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 994F WHEEL LOADER 442
Configuration: 994F Wheel Loader 44200001-UP (MACHINE) POWERED BY 3516 Engine
Disassembly and Assembly
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Media Number -SENR1126-33 Publication Date -01/07/2015 Date Updated -14/09/2018
i05845178
Vibration Damper - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolts
3/8 - 16 NC by 4 inch
2
B -
Guide Bolts
1/2 - 13 NC by 4 inch
2
C 138-7575 Link Bracket 2
D 1U-9393 Damper Guide Pin 2
Note: Some different types of vibration dampers are available for use. The following procedure
describes the removal and installation of a typical vibration damper assembly and damper group.
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11. Illustration 1 g01207380
1. Before you remove pulley (1) , make a note of the position of pulley (1) on the shaft.
Illustration 2 g00916223
2. Install a suitable lifting device onto pulley (1) . Remove bolts (2) . Reinstall bolts (2) into
holes (3) . Tighten bolts (2) enough to remove pulley (1) . The weight of pulley (1) is
approximately 39 kg (85 lb).
Illustration 3 g01054420
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12. 3. Loosen set screw (4) in hub (6) . Remove hub (6) and key (5) .
Note: If it was necessary to remove the vibration damper as an assembly, proceed to Step 8.
Illustration 4 g00916274
Illustration 5 g00916284
4. Remove two bolts (7) and install Tooling (A) . Remove remaining bolts (7) . Use two
people and remove vibration damper (8) . The weight of vibration damper (8) is
approximately 30 kg (65 lb).
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14. 6. Slide vibration damper (10) outward. Install Tooling (C) and a suitable lifting device to
vibration damper (10) . Remove vibration damper (10) . The weight of vibration damper
(10) is approximately 50 kg (110 lb).
Illustration 9 g00916309
7. Install Tooling (C) and attach a suitable lifting device to hub (13) . Remove bolts (11) .
Remove pulley hub (12) and hub (13) . The weight of pulley hub (12) and hub (13) is
approximately 36 kg (80 lb).
8. The following steps are for removing the vibration damper as a complete assembly.
Illustration 10 g01207444
9. Remove two bolts (11) . Install Tooling (D) and a suitable lifting device to vibration damper
assembly (14) .
10. Remove remaining bolts (11) and remove vibration damper assembly (14) . The weight of
vibration damper assembly (14) is approximately 116 kg (255 lb).
Installation Procedure
Table 2
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15. Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolts
3/8 - 16 NC by 4 inch
2
B -
Guide Bolts
1/2 - 13 NC by 4 inch
2
C 138-7575 Link Bracket 2
D 1U-9393 Damper Guide Pin 2
E - Molybdenum Disulfide Base Lubricant -
1. The following steps are for installation of the vibration damper as a complete assembly.
Illustration 11 g01207444
2. Install Tooling (D) . Use a suitable lifting device and slide vibration damper assembly (14)
onto Tooling (D) . The weight of vibration damper assembly (14) is approximately 116 kg
(255 lb). Install bolts (11) .
Note: Ensure that the mark on vibration damper (14) is aligned with the mark on the
crankshaft.
Note: Apply Tooling (E) to the threads of bolts (11) prior to installation.
3. Remove Tooling (D) and install two bolts (11) .
Note: Refer to Specifications, "Vibration Damper" for the correct torque.
Note: If it was necessary to install the vibration damper as an assembly, proceed to Step 8.
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16. Illustration 12 g00916309
4. Install Tooling (C) and a suitable lifting device to hub (13) . Install hub (13) and pulley hub
(12) . The weight of hub (13) and pulley hub (12) is approximately 36 kg (80 lb). Install
bolts (11) .
Note: Apply Tooling (E) to the threads of bolts (11) prior to installation.
Note: Refer to Specifications, "Vibration Damper" for the correct torque.
Illustration 13 g00916389
5. Install Tooling (B) . Install Tooling (C) and a suitable lifting device onto vibration damper
(10) . Position vibration damper (10) onto Tooling (B) . Install vibration damper (10) . The
weight of vibration damper (10) is approximately 50 kg (110 lb).
Note: Ensure that the mark on vibration damper (10) is aligned with the mark on the
crankshaft.
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17. Illustration 14 g00916297
Illustration 15 g00916292
6. Install bolts (9) into vibration damper (10) . Remove Tooling (B) and install two bolts (9) .
Note: Refer to Specifications, "Vibration Damper" for the correct torque.
Illustration 16 g00916284
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Illustration 17 g00916274
7. Install Tooling (A) . Use two people and install vibration damper (8) . The weight of
vibration damper (8) is approximately 30 kg (65 lb). Install bolts (7) . Remove Tooling (A)
and install two bolts (7) .
Note: Ensure that the mark on vibration damper (8) is aligned with the mark on the
crankshaft.
Note: Refer to Specifications, "Vibration Damper" for the correct torque.
Illustration 18 g01054420
8. Install key (5) and hub (6) . Tighten set screw (4) in hub (6) .
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20. Illustration 19 g01051456
9. Install a suitable lifting device onto pulley (1) . Install pulley (1) . The weight of pulley (1)
is approximately 39 kg (85 lb). Install bolts (2) .
Illustration 20 g01207380
10. Check the position of pulley (1) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Mar 17 10:06:22 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 994F WHEEL LOADER 442
Configuration: 994F Wheel Loader 44200001-UP (MACHINE) POWERED BY 3516 Engine
Disassembly and Assembly
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Media Number -SENR1126-33 Publication Date -01/07/2015 Date Updated -14/09/2018
i06616604
Crankshaft Front Seal and Wear Sleeve - Remove
SMCS - 1160-011; 7558-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
1U-7325 Distorter Adapter -
6V-3143 Distorter Adapter(1)
-
C 5P-7409 Sleeve Distorter 1
(1)
For use with engines equipped with a seal adapter.
Start By:
a. Remove the vibration damper. Refer to Disassembly and Assembly, "Vibration Damper -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. NOTICE
Every time that the crankshaft seal is removed from the wear sleeve, a
new wear sleeve and crankshaft seal must be installed.
Illustration 1 g00659180
1. Drill three evenly spaced holes in crankshaft front seal (1) and use Tooling (A) to remove
crankshaft front seal (1) from the front housing.
Illustration 2 g00659181
2. Insert Tooling (B) between the front housing and wear sleeve (2).
NOTICE
The use of excessive force on the sleeve distorter can cause the distorter
adapter to crack the housing. To help avoid damage to the engine, do
not use excessive force to remove the wear sleeve.
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