This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and driver group to re-install these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is emphasized.
Caterpillar cat 323 d l excavator (prefix pbe) service repair manual (pbe0000...fjjsekmsmmes
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to re-install components in reverse order, checking backlash and end play tolerances.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...shudun96087
This document provides instructions for removing and installing the idler gear on the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure specifies cleaning parts and aligning timing gear marks before installing the idler gear, thrust plate, and idler gear bolt. Tolerances for backlash and clearances are provided to check proper installation.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...qme229722
This document provides instructions for removing and installing the idler gear on the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure specifies cleaning parts and aligning timing gear marks before installing the idler gear, thrust plate, and idler gear bolt. Tolerances for backlash and clearances are provided to check proper installation.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...kesi7153062
This document provides instructions for removing and installing the idler gear on the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure specifies cleaning parts and aligning timing gear marks before installing the idler gear, thrust plate, and idler gear bolt. Tolerances for backlash and clearance measurements are provided to check proper installation.
Caterpillar Cat 312D and 312D L Excavator (Prefix RHL) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing the idler gear by pressing in a new bushing if needed, lowering the idler shaft temperature, and placing the gear, thrust plate and bolt back on the shaft.
3) Checking gear backlash and end play measurements during installation.
Caterpillar Cat 312D and 312D L Excavator (Prefix RHL) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing an idler gear in the front gear group of a Caterpillar C4.2 engine. It describes removing the front housing, idler gear bolt, thrust plate, and idler gear using various tools. Clearances and backlash measurements are specified when installing the idler gear. Removing additional gears like the camshaft and crankshaft gears are also referenced. Proper containment of fluids and cleaning of parts are emphasized.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...fusjekkdmdmd2w
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The installation procedure outlines reinstalling these components and checking gear backlash and end play tolerances. Additional instructions are provided for removing and installing the front housing of the engine.
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
Caterpillar cat 323 d l excavator (prefix pbe) service repair manual (pbe0000...fjjsekmsmmes
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to re-install components in reverse order, checking backlash and end play tolerances.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...shudun96087
This document provides instructions for removing and installing the idler gear on the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure specifies cleaning parts and aligning timing gear marks before installing the idler gear, thrust plate, and idler gear bolt. Tolerances for backlash and clearances are provided to check proper installation.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...qme229722
This document provides instructions for removing and installing the idler gear on the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure specifies cleaning parts and aligning timing gear marks before installing the idler gear, thrust plate, and idler gear bolt. Tolerances for backlash and clearances are provided to check proper installation.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...kesi7153062
This document provides instructions for removing and installing the idler gear on the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure specifies cleaning parts and aligning timing gear marks before installing the idler gear, thrust plate, and idler gear bolt. Tolerances for backlash and clearance measurements are provided to check proper installation.
Caterpillar Cat 312D and 312D L Excavator (Prefix RHL) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing the idler gear by pressing in a new bushing if needed, lowering the idler shaft temperature, and placing the gear, thrust plate and bolt back on the shaft.
3) Checking gear backlash and end play measurements during installation.
Caterpillar Cat 312D and 312D L Excavator (Prefix RHL) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing an idler gear in the front gear group of a Caterpillar C4.2 engine. It describes removing the front housing, idler gear bolt, thrust plate, and idler gear using various tools. Clearances and backlash measurements are specified when installing the idler gear. Removing additional gears like the camshaft and crankshaft gears are also referenced. Proper containment of fluids and cleaning of parts are emphasized.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...fusjekkdmdmd2w
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The installation procedure outlines reinstalling these components and checking gear backlash and end play tolerances. Additional instructions are provided for removing and installing the front housing of the engine.
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing the idler gear by pressing in a new bushing if needed, lowering the idler shaft temperature, and placing the gear, thrust plate and bolt back on in reverse order of removal.
3) Checking gear backlash and end play measurements against specifications.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...f8usejkddmmd
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing the idler gear by pressing in a new bushing if needed, lowering the idler shaft temperature, and installing the gear, thrust plate, washer and bolt.
3) Checking gear backlash and end play measurements during installation.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...ikdkdmddm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to install the bushing and idler shaft, then aligning the timing gears and checking backlash clearances.
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing the idler gear by pressing in a new bushing if needed, lowering the idler shaft temperature, and placing the gear, thrust plate and bolt back on in reverse order of removal.
3) Checking gear backlash and end play measurements against specifications.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...8ufjsekddm8u
The document provides instructions for removing and installing an idler gear in the front gear group of a Caterpillar C4.2 engine. It describes removing the front housing, idler gear bolt, thrust plate, and idler gear using various tools. Clearances and backlash measurements are specified when installing the idler gear. Removing additional gears like the camshaft and crankshaft gears are also referenced. Proper containment of fluids and cleaning of parts are emphasized.
Caterpillar cat 312 d excavator (prefix rhl) service repair manual (rhl00001 ...ikdkdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
Caterpillar Cat 312D and 312D L Excavator (Prefix RHL) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...ufjksemd8ujd
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
The document provides instructions for removing and installing an idler gear in the front gear group of a Caterpillar C4.2 engine. It describes removing the front housing, idler gear bolt, thrust plate, and idler gear using various tools. Clearances and backlash measurements are specified when installing the idler gear. Removing additional gears like the camshaft and crankshaft gears are also referenced. Proper containment of fluids and cleaning of parts are emphasized.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...km7seydwuhdw
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to install the bushing and idler shaft, and aligning timing gear marks when reinstalling the idler gear. Tolerances for backlash and clearances are provided.
Caterpillar Cat 312D and 312D L Excavator (Prefix RHL) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...jdkskmdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using tools to install the bushing, idler shaft, idler gear, thrust plate, washer, and idler gear bolt while ensuring proper gear alignment and backlash. Tolerances for backlash and clearances are provided.
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to install the bushing and idler shaft, and aligning timing gear marks when reinstalling the idler gear. Tolerances for backlash and clearances are provided.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...prmy389342
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear, idler shaft, thrust plate and washer. The installation procedure specifies cleaning parts and ensuring proper alignment of timing gear marks before pressing in a new bushing if needed, installing the idler shaft, gear, thrust plate and bolt. Tolerances for backlash and end play are provided to check installation.
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...fhjsjkdmemm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. Installation involves reversing the removal steps and ensuring proper gear alignment and specifications are met. Additional documents are referenced for removing other gears in the front group.
Caterpillar cat 312 d excavator (prefix rhl) service repair manual (rhl00001 ...cdfzxs
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing the idler gear by pressing in a new bushing if needed, lowering the idler shaft temperature, and placing the gear, thrust plate and bolt back on in reverse order of removal.
3) Checking gear backlash and end play measurements against specifications.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...fjjskmdmem
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. Checks are made for wear on removed parts. The installation procedure specifies cleaning parts and aligning timing gear marks before pressing in a new bushing if needed, installing the idler shaft and gear, and torquing the idler gear bolt. Clearances and backlash are checked against specifications.
Caterpillar cat 312 d excavator (prefix rhl) service repair manual (rhl00001 ...dueikdkmem
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. Installation involves reversing the removal steps and ensuring proper gear alignment and specifications are met. Additional documents are referenced for removing other gears in the front group.
The document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the flywheel housing, which requires removing bolts and installing a new gasket.
- Removing the crankshaft pulley using pullers and removing the wear sleeve if needed. Installation requires heating the sleeve and tightening a nut.
- Removing the crankshaft front seal by drilling holes and pulling it out, being careful not to damage the crankshaft. Installation uses a installer tool and applying oil.
Caterpillar Cat 313F L Excavator (Prefix NLG) Service Repair Manual (NLG00001...fusjekkdmdmd2w
This document provides instructions for removing the front housing on a C4.4 engine. The steps include:
1. Removing other components like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting wiring, cutting cable straps and removing bolts to separate the bypass tube from the housing and cylinder head.
3. Removing bolts of different lengths to detach the front housing from the cylinder block, and removing the gasket and thrust washer.
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The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
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This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to install the bushing and idler shaft, then aligning the timing gears and checking backlash clearances.
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Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...8ufjsekddm8u
The document provides instructions for removing and installing an idler gear in the front gear group of a Caterpillar C4.2 engine. It describes removing the front housing, idler gear bolt, thrust plate, and idler gear using various tools. Clearances and backlash measurements are specified when installing the idler gear. Removing additional gears like the camshaft and crankshaft gears are also referenced. Proper containment of fluids and cleaning of parts are emphasized.
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This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
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This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using a press and tools to reinstall components in reverse order, checking gear backlash and end play tolerances.
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The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
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This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. Checks are made for wear on removed parts. The installation procedure specifies cleaning parts and aligning timing gear marks before pressing in a new bushing if needed, installing the idler shaft and gear, and torquing the idler gear bolt. Clearances and backlash are checked against specifications.
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This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists the required tools and parts and outlines 15 steps to disassemble the final drive, 13 steps to disassemble the travel motor, and 16 steps to disassemble the counterbalance valve. Safety notices are included regarding releasing pressures and springs.
This document provides instructions for disassembling the final drive, travel motor, and various other components of a 313D2 excavator. It lists the required tools and outlines 16 steps to disassemble parts like the final drive, traction control valve, counterbalance valve, travel motor, and barrel assembly. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
This document provides instructions for disassembling and assembling the travel motor of a 313D2 excavator. The disassembly process involves 27 steps to remove components like the head, brake piston, barrel assembly, springs and seals. The assembly process reverses the disassembly with 23 steps like installing seals, springs, piston assemblies and keys in their proper positions and orientations. Special tools and precautions are noted to prevent damage and ensure correct assembly.
The document provides disassembly instructions for the final drive, travel motor, counterbalance valve, and other components of excavator models 313D2 and 313D2 GC. It lists required tools and outlines multi-step procedures for removing parts like sprockets, valves, pistons, springs, and seals. Safety notices warn of risks like fluid pressure, heavy component weights, and released spring forces during the disassembly process.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists over 30 detailed steps to disassemble components like the final drive, travel motor barrel assembly, planetary gear assembly, and counterbalance valve housing. Safety warnings are provided throughout to warn of potential injuries from parts under spring tension or residual fluid pressure. Required tools include link brackets, a transmission repair stand, bolts, pullers, retaining ring pliers, and spanner wrenches.
1) The document provides disassembly instructions for components of a 313D excavator including the final drive, travel motor, counterbalance valve, and traction control valve.
2) It lists required tools and safety precautions and provides a step-by-step process to remove each part, noting identification marks and order of components.
3) Detailed illustrations accompany each step to show how to remove components like sprockets, valves, springs, gears, plates, and seals. Proper handling and storage of fluids is also addressed.
This document provides instructions for removing and installing the front gear group on a Caterpillar 312E or 312E L excavator engine. The removal procedure involves using tools to lock the crankshaft, camshaft, and fuel injection pump in position before loosening threaded inserts on the rocker arms. Several gears and other components are then removed from the front of the engine housing. The installation procedure outlines cleaning and inspecting parts before reinstalling components in reverse order, maintaining proper positioning and locking of internal components.
Caterpillar Cat 312D2 L Excavator (Prefix WHJ) Service Repair Manual (WHJ0000...fusjekkdmdmd2w
The document provides instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
- Installing the flywheel, which involves heating the ring gear, positioning the flywheel with guide bolts, and tightening the bolts to the specified torque.
- Removing the crankshaft rear seal housing assembly, which is non-serviceable and must be replaced as a unit.
- Installing the crankshaft rear seal housing assembly using alignment tools and tightening the setscrews in a specific order to the specified torque.
- Removing and installing an optional crankshaft wear sleeve using pullers and installer/locator tools, to re
Caterpillar Cat 312D2 L Excavator (Prefix MPP) Service Repair Manual (MPP0000...fusjekkdmdmd2w
This document provides disassembly instructions for the final drive, travel motor, and other components of a 312D2 L excavator. It lists the required tools and outlines 23 steps to disassemble parts like the final drive, travel motor, counterbalance valve, and traction control valve. Safety notices are included throughout to warn of potential injuries from parts under spring pressure or hydraulic oil.
Caterpillar Cat 312D2 L Excavator (Prefix MGJ) Service Repair Manual (MGJ0000...fusjekkdmdmd2w
The documents provide instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
1. Installing the flywheel, which involves heating the ring gear, cleaning parts, using guide bolts and lifting devices, and tightening bolts to the specified torque.
2. Removing the crankshaft rear seal, which is non-serviceable, requiring replacement of the entire housing assembly after removing setscrews.
3. Installing the crankshaft rear seal housing assembly using an alignment tool and tightening setscrews to the specified torque.
Caterpillar Cat 312D2 L Excavator (Prefix KLE) Service Repair Manual (KLE0000...fusjekkdmdmd2w
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and noting part orientations for reassembly. Safety notices warn of risks such as fluid pressure, heavy component weights, and released spring forces.
Caterpillar Cat 312D2 L Excavator (Prefix GWN) Service Repair Manual (GWN0000...fusjekkdmdmd2w
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines 16 steps to disassemble parts like the traction control valve, bearing, relief valve assemblies, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
Caterpillar Cat 312D2 L Excavator (Prefix FAB) Service Repair Manual (FAB0000...fusjekkdmdmd2w
This document provides disassembly instructions for the final drive, travel motor, and other components of a 312D2 L excavator. It lists the required tools and outlines 23 steps to disassemble parts like the final drive, travel motor, counterbalance valve, and traction control valve. Safety notices are included throughout to warn of potential injuries from parts under spring pressure or hydraulic oil.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...fusjekkdmdmd2w
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742863
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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3. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
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4. Illustration 2 g01374789
1. Remove idler gear bolt (5) and the washer from the idler gear shaft .
2. Remove thrust plate (6) from the idler gear shaft.
Illustration 3 g01374793
3. Remove idler gear (2) from the idler gear shaft.
Illustration 4 g01374804
4. If necessary, use Tooling (B) and a suitable press in order to remove bushing (7) (not
shown) from idler gear (2).
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5. Illustration 5 g01374810
Illustration 6 g01374811
5. The following items are components of Tooling (A).
◦ 9U-6147 Stud (9)
◦ 6V-8231 Nut (10)
◦ 9U-6146 Sleeve Assembly (11)
◦ 8T-4244 Nut (12)
6. Use Tooling (A) in order to remove idler shaft (8) (not shown) from the cylinder block.
Check idler shaft (8) for wear and damage. Replace idler shaft (8), if necessary.
Note: See the following list for the removal of the other gears in the front gear group.
◦ In order to remove camshaft gear (3), refer to Disassembly and Assembly, "Camshaft
- Remove".
◦ In order to remove fuel injection pump gear (1), refer to Disassembly and Assembly,
"Fuel Injection Pump - Remove".
◦ In order to remove the gear from the engine oil pump, refer to Disassembly and
Assembly, "Engine Oil Pump - Remove".
◦ In order to remove crankshaft gear (4), refer to Disassembly and Assembly,
"Crankshaft Gear - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Aug 30 16:54:48 UTC+0800 2020
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02879402
Gear Group (Front) - Install - Idler Gear Only
SMCS - 1206-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
a 1p-0510 Driver Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. Illustration 1 g01374804
1. Use Tooling (A) and a suitable press in order to install a new bushing (7) (not shown), if the
bushing was removed.
Illustration 2 g01374810
2. Lower the temperature of idler shaft (8) . Install idler shaft (8) (not shown) onto the cylinder
block.
Note: When idler shaft (8) is installed, ensure that the oil hole of idler shaft (8) is up.
Illustration 3 g01374827
3. Install idler gear (2) onto idler shaft (8) .
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8. Illustration 4 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
Illustration 5 g01374789
4. Install thrust plate (6) onto the idler shaft.
5. Install the washer and idler gear bolt (5) onto thrust plate (6) . Tighten idler gear bolt (5) to a
torque of 34 ± 5 N·m (25 ± 4 lb ft).
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9. Note: See the following list for the installation of the other gears in the front gear group.
◦ In order to install the camshaft gear, refer to Disassembly and Assembly, "Camshaft -
Install".
◦ In order to install the fuel injection pump gear, refer to Disassembly and Assembly,
"Fuel Injection Pump - Install".
◦ In order to install the gear to the engine oil pump, refer to Disassembly and
Assembly, "Engine Oil Pump - Install".
◦ In order to install the crankshaft front gear, refer to Disassembly and Assembly,
"Crankshaft Gear - Remove and Install".
Illustration 6 g01374841
6. Install a dial indicator and rotate idler gear (2) back and forth in order to measure backlash.
Refer to Table 3.
Table 2
Item Standard at Assembly Service Limit
Backlash of crankshaft gear and
idler gear
0.510 to 0.157 mm (0.0201 to
0.0062 inch)
0.250 mm (0.0098
inch)
Backlash of camshaft gear and
idler gear
0.520 to 0.158 mm (0.0205 to
0.0062 inch)
0.250 mm (0.0098
inch)
Backlash of fuel injection pump
gear and idler gear
0.0560 to 0.205 mm (0.0022 to
0.0081 inch)
0.250 mm (0.0098
inch)
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10. End play of idler gear
0.050 to 0.200 mm (0.0020 to
0.0079 inch)
0.350 mm (0.0138
inch)
Clearance between idler gear
bushing and shaft
0.009 to 0.050 mm (0.0004 to
0.0020 inch)
0.100 mm (0.0039
inch)
Illustration 7 g01374874
7. Measure the end play of idler gear (2) with a feeler gauge. Refer to Table 3.
End By: Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Aug 30 16:55:47 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743335
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
Start By:
a. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
b. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
c. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
d. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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12. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374908
1. Loosen hose clamp (1) that secures hose (2) to the front housing.
2. Disconnect hose (2) from the front housing.
Illustration 2 g00605985
3. Remove bolts (3) and the washers that hold front housing (4) to the plate and the cylinder
block.
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13. 4. Remove six bolts (5) (not shown) and the washers that mount front housing (4) to the oil
pan.
Illustration 3 g00606002
5. Remove bolts (6) and the washers that mount front housing (4) to front plate (8) and the
cylinder block.
6. Use two people in order to remove front housing (4) from the cylinder block and front plate
(8). The weight of front housing (4) is approximately 20 kg (45 lb).
Note: Check the condition of gasket (7) (not shown) for the engine oil pan. If gasket (7) is
damaged, it may be necessary to replace gasket (7). Refer to Disassembly and Assembly,
"Engine Oil Pan - Remove and Install" for replacement of gasket (7) for the engine oil pan.
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14. Illustration 4 g01377884
7. Remove baffle plate (9).
Illustration 5 g01377894
8. Use Tooling (A) in order to remove crankshaft front seal (10) (not shown) from front
housing (4), if necessary.
9. Check the teeth of the timing gears for the following items: wear, nicks, chips and uneven
contact. Check the keyway for wear or damage.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02879387
Housing (Front) - Install
SMCS - 1151-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the gaskets, and the seals for wear or for damage. Replace the components, if
necessary.
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16. Illustration 1 g00836619
Alignment marks for timing gears
1. Check the alignment of the timing gears.
Note: Ensure that the marks on the timing gears are in alignment. Align the "3" mark on the
fuel injection pump drive gear with the "33" mark on the idler gear. Make an alignment of
the "2" mark on the idler gear with the "22" mark on the camshaft gear. Align the "1" mark
on the crankshaft gear with the "11" mark on the idler gear. The No. 1 cylinder is at the top
center position when the timing marks are in alignment.
Illustration 2 g00606022
2. Ensure that the old gasket material (9) is removed from the mating surface of front housing
(4) and the timing gear plate. Install a new gasket (9) .
3. If the crankshaft front seal (10) (not shown) was removed, use Tooling (A) in order to
install a new crankshaft front seal (10) .
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17. Illustration 3 g00606002
4. Before installation of front housing (4) , check gasket (7) (not shown) for the oil pan for
damage. Replace gasket (7) , if necessary. Refer to Disassembly and Assembly, "Engine Oil
Pan - Remove and Install" for replacement of gasket (7) for the engine oil pan.
5. Use two people in order to install front housing (4) onto front plate (8) and the cylinder
block. The weight of front housing (4) is approximately 20 kg (45 lb).
6. Install bolts (6) in order to fasten front housing (4) onto the cylinder block and front plate
(8) .
Illustration 4 g00605985
7. Install the washers and six bolts (5) (not shown) in order to secure front housing (4) onto
engine oil pan.
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18. 8. Install bolts (3) and washers that secure front housing (4) to the front plate and the cylinder
block.
Illustration 5 g01374908
9. Connect hose (2) to the front housing.
10. Tighten hose clamp (1) in order to secure hose (2) to the front housing.
End By:
a. Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump -
Install".
b. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
c. Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
d. Install the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Aug 30 16:57:46 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01615486
Front Plate - Remove
SMCS - 1163-011
Removal Procedure
Start By:
a. Remove the idler gear. Refer to Disassembly and Assembly, "Gear Group (Front) -
Remove".
b. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
c. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Illustration 1 g00611711
1. Remove one bolt (1) and the washer from the front plate (2).
2. Remove front plate (2) from the engine.
3. Remove gasket (3) (not shown) from the engine or from the front plate (2).
Note: Ensure that all mating surfaces are clear of old gaskets.
Note: Check the cylinder block for the following conditions: scale buildup, corrosion and
other damage.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01576831
Front Plate - Install
SMCS - 1163-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00611711
1. Place gasket (3) (not shown) in position on the engine.
Note: Ensure that all mating surfaces are clear of old gaskets.
2. Place front plate (2) in position on the engine.
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22. 3. Install one bolt (1) and the washer in order to secure front plate (2) to the engine. Tighten
the bolt to a torque of 35 ± 5 N·m (26 ± 4 lb ft).
End By:
a. Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump -
Install".
b. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
c. Install the idler gear. Refer to Disassembly and Assembly, "Gear Group (Front) - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02879389
Crankcase Breather - Remove and Install
SMCS - 1317-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 1 g01374569
1. Loosen clamps (3) and remove hose (2) .
2. Remove breather assembly (1) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g01374569
1. Install new breather assembly (1) .
2. Install hose (2) and tighten hose clamps (3) .
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742668
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01374565
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27. 1. Loosen clamp (2) and disconnect hose (1).
2. Remove bolts (4) and remove valve mechanism cover (3) and the O-ring seal.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g01374565
1. Position valve mechanism cover (3) and the O-ring seal. Install bolts (4). Tighten bolts (4)
to a torque of 18 ± 2 N·m (13 ± 1 lb ft).
2. Connect hose (1) and tighten clamp (2).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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