The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader, including:
- Removing and installing the flywheel, which involves cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Removing and installing the crankshaft rear seal, which involves drilling holes, using a slide hammer, and pressing in new seals.
- Removing and installing the crankshaft rear seal carrier, bearing case cover, and lip seal using seal installation tools and threadlocker.
- Removing and installing the flywheel housing, which requires lifting equipment and torquing bolts to a specified value.
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The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and lubricating parts, ensuring the bushing is flush, and tightening bolts to the specified torque.
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar C3.8 engine. It outlines 8 steps to remove the pump, including disconnecting fuel lines, removing mounting nuts, and using a gear puller. It then describes 5 steps to install the pump, including connecting fuel lines, tightening mounting nuts, and aligning gears. Safety precautions are provided to relieve fuel pressure before opening lines.
Caterpillar cat 322 c fm excavator (prefix m2h) service repair manual (m2h000...ujjfkskeksmem
This document provides instructions for removing and installing the camshaft idler gear on a Caterpillar 3126B engine. The procedure involves removing the front housing, rotating the crankshaft to align timing marks, and using pullers and presses to remove and install the idler gear and its bearing. Cleanliness is emphasized to prevent contamination. The installation procedure specifies torques and clearances.
Caterpillar cat 299 d xhp compact track loader (prefix jst) service repair ma...ujfdjjskkmsme
The document provides instructions for removing and installing various engine components on a Caterpillar 299D XHP compact track loader, including:
- Water pump removal and installation procedures involving removing guards, belts, bolts, and gaskets.
- Water temperature regulator removal involving disconnecting hoses and removing bolts, cover, and gasket.
- Flywheel removal involving removing bolts, pump coupling, and lifting the flywheel assembly off.
- Crankshaft rear seal removal by drilling holes in the seal and using a slide hammer, and installation using a driver tool.
- Crankshaft rear seal carrier removal by removing bolts and the bearing case cover, and installation by
Caterpillar cat 325 c mobile hyd power unit (prefix msg) service repair manua...fjsjjekdkme
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and begins by instructing the user to first remove the crankshaft by following the procedure in another document. The removal procedure then instructs the user to use a bearing puller and hydraulic pump to pull the gear off the crankshaft. The installation procedure is not shown, but presumably provides instructions for pressing the gear back onto the crankshaft.
Caterpillar cat 299 d compact track loader (prefix gtc) service repair manual...ujfdjjskkmsme
The document provides instructions for removing and installing various engine components on a Caterpillar 299D compact track loader, including:
- Removing and installing the fuel injection pump by disconnecting fuel lines, removing mounting bolts and gears, and reinstalling in reverse order.
- Removing and installing electronic unit injectors by removing mounting nuts and clamps, overflow pipes, and seals, and reinstalling in reverse order with new seals.
- Removing and installing the turbocharger by removing exhaust connection nuts and bolts and reinstalling with anti-seize on fasteners.
- Removing and installing the mass air flow pressure sensor by disconnecting hoses and electrical connections and removing mounting screws.
-
Caterpillar cat 267 multi terrain loader (prefix cmp) service repair manual (...ufjjsjejkekmmd
This document provides instructions for removing and installing a flywheel, flywheel ring gear, crankshaft rear seal, flywheel housing, and crankshaft pulley on a 3034 engine. The procedures describe using various tools to remove bolts and seals, cleaning surfaces, applying sealant or lubricant, and tightening fasteners to the specified torques.
This document provides instructions for removing and installing the crankshaft rear seal and wear sleeve on a Caterpillar 3054C engine. The crankshaft rear seal is non-serviceable and must be replaced with the entire housing assembly. To remove the seal, the flywheel must first be removed, then the housing assembly is taken off using setscrews. Installation requires pressing the new seal assembly onto the crankshaft using a plastic sleeve for protection. A wear sleeve can also be removed using a puller and installed by pressing it onto the crankshaft.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and lubricating parts, ensuring the bushing is flush, and tightening bolts to the specified torque.
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar C3.8 engine. It outlines 8 steps to remove the pump, including disconnecting fuel lines, removing mounting nuts, and using a gear puller. It then describes 5 steps to install the pump, including connecting fuel lines, tightening mounting nuts, and aligning gears. Safety precautions are provided to relieve fuel pressure before opening lines.
Caterpillar cat 322 c fm excavator (prefix m2h) service repair manual (m2h000...ujjfkskeksmem
This document provides instructions for removing and installing the camshaft idler gear on a Caterpillar 3126B engine. The procedure involves removing the front housing, rotating the crankshaft to align timing marks, and using pullers and presses to remove and install the idler gear and its bearing. Cleanliness is emphasized to prevent contamination. The installation procedure specifies torques and clearances.
Caterpillar cat 299 d xhp compact track loader (prefix jst) service repair ma...ujfdjjskkmsme
The document provides instructions for removing and installing various engine components on a Caterpillar 299D XHP compact track loader, including:
- Water pump removal and installation procedures involving removing guards, belts, bolts, and gaskets.
- Water temperature regulator removal involving disconnecting hoses and removing bolts, cover, and gasket.
- Flywheel removal involving removing bolts, pump coupling, and lifting the flywheel assembly off.
- Crankshaft rear seal removal by drilling holes in the seal and using a slide hammer, and installation using a driver tool.
- Crankshaft rear seal carrier removal by removing bolts and the bearing case cover, and installation by
Caterpillar cat 325 c mobile hyd power unit (prefix msg) service repair manua...fjsjjekdkme
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and begins by instructing the user to first remove the crankshaft by following the procedure in another document. The removal procedure then instructs the user to use a bearing puller and hydraulic pump to pull the gear off the crankshaft. The installation procedure is not shown, but presumably provides instructions for pressing the gear back onto the crankshaft.
Caterpillar cat 299 d compact track loader (prefix gtc) service repair manual...ujfdjjskkmsme
The document provides instructions for removing and installing various engine components on a Caterpillar 299D compact track loader, including:
- Removing and installing the fuel injection pump by disconnecting fuel lines, removing mounting bolts and gears, and reinstalling in reverse order.
- Removing and installing electronic unit injectors by removing mounting nuts and clamps, overflow pipes, and seals, and reinstalling in reverse order with new seals.
- Removing and installing the turbocharger by removing exhaust connection nuts and bolts and reinstalling with anti-seize on fasteners.
- Removing and installing the mass air flow pressure sensor by disconnecting hoses and electrical connections and removing mounting screws.
-
Caterpillar cat 267 multi terrain loader (prefix cmp) service repair manual (...ufjjsjejkekmmd
This document provides instructions for removing and installing a flywheel, flywheel ring gear, crankshaft rear seal, flywheel housing, and crankshaft pulley on a 3034 engine. The procedures describe using various tools to remove bolts and seals, cleaning surfaces, applying sealant or lubricant, and tightening fasteners to the specified torques.
This document provides instructions for removing and installing the crankshaft rear seal and wear sleeve on a Caterpillar 3054C engine. The crankshaft rear seal is non-serviceable and must be replaced with the entire housing assembly. To remove the seal, the flywheel must first be removed, then the housing assembly is taken off using setscrews. Installation requires pressing the new seal assembly onto the crankshaft using a plastic sleeve for protection. A wear sleeve can also be removed using a puller and installed by pressing it onto the crankshaft.
Caterpillar cat 312 d excavator (prefix kcd) service repair manual (kcd00001 ...fksjksmmde
- The document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
- The procedures describe using various tools to remove bolts, seals, and other parts, cleaning surfaces, applying retaining compounds, and torquing fasteners to the specified values.
- Technicians are advised to keep parts clean and contain fluids to prevent contamination.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
The document provides instructions for removing and installing a turbocharger and fuel injection pump gear on a Caterpillar 320D2 excavator. The removal steps include disconnecting hoses, removing bolts and tubes, and taking out the turbocharger. The installation involves cleaning parts, installing new seals, placing the gear on the pump shaft, locking the pump, and reconnecting all tubes and hoses. The process is completed by lubricating the gears.
Caterpillar cat 305.5 e2 mini hydraulic excavator (prefix cr5) service repair...fikskkdmmd1
This document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including the flywheel, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures describe removing parts, inspecting components, applying lubricants, and reinstalling parts in the reverse order of removal while following specific torque specifications for fasteners. Required tools are listed for each procedure.
Caterpillar cat 18 m3 motor grader (prefix n9a) service repair manual (n9a000...dujjsjekkkdmm
The document provides instructions to remove a rear axle, differential, and final drive assembly from a Caterpillar 18M3 motor grader. It lists required tools and describes a 23 step process involving draining fluids, removing bolts and plates, and lifting heavy components like housings, sprockets, and wheels using lifting brackets and eyes. Proper cleaning and inspection of parts is emphasized to prevent contamination and wear.
The document provides instructions for removing and installing various engine components on a Caterpillar C3.8 engine, including:
- Installing the flywheel, ensuring the ring gear is oriented correctly
- Removing and installing the crankshaft rear seal and carrier
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The procedures include lists of required tools and step-by-step instructions accompanied by illustrations. Safety and installation notes are also provided.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It describes how to install the flywheel, including cleaning and heating the ring gear. It also details removing and installing the crankshaft rear seal, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, and crankshaft front seal. Tools required are listed for each procedure.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It includes procedures for installing the flywheel, removing and installing the crankshaft rear seal and carrier, removing and installing the flywheel housing, removing and installing the crankshaft pulley, and removing and installing the crankshaft front seal. The procedures provide illustrations and specify any required tools.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It includes procedures for installing the flywheel, removing and installing the crankshaft rear seal and carrier, removing and installing the flywheel housing, removing and installing the crankshaft pulley, and removing and installing the crankshaft front seal. The procedures provide illustrations and specify any required tools.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It includes procedures for installing the flywheel, removing and installing the crankshaft rear seal and carrier, removing and installing the flywheel housing, removing and installing the crankshaft pulley, and removing and installing the crankshaft front seal. The procedures provide illustrations and specify any required tools.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It describes how to install the flywheel, including cleaning and heating the ring gear. It also details removing and installing the crankshaft rear seal, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, and crankshaft front seal. Tools required are listed for each procedure.
The document provides instructions for removing and installing various engine components on a Caterpillar C3.8 engine, including:
- Installing the flywheel, ensuring the ring gear is oriented correctly
- Removing and installing the crankshaft rear seal and carrier
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The procedures include lists of required tools and step-by-step instructions with accompanying illustrations. Safety and installation notes are provided throughout.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It includes procedures for installing the flywheel, removing and installing the crankshaft rear seal and carrier, removing and installing the flywheel housing, removing and installing the crankshaft pulley, and removing and installing the crankshaft front seal. The procedures provide illustrations and specify any required tools.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It describes how to install the flywheel, including cleaning and heating the ring gear. It also details removing and installing the crankshaft rear seal, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, and crankshaft front seal. The procedures note any required tools and provide illustrations to support the step-by-step instructions.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It includes procedures for installing the flywheel, removing and installing the crankshaft rear seal and carrier, removing and installing the flywheel housing, removing and installing the crankshaft pulley, and removing and installing the crankshaft front seal. The procedures provide illustrations and specify any required tools.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It describes how to install the flywheel, including cleaning and heating the ring gear. It also details removing and installing the crankshaft rear seal, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, and crankshaft front seal. The procedures note any required tools and provide illustrations to support the step-by-step instructions.
The document provides instructions for removing and installing various engine components on a Caterpillar C3.8 engine, including:
- Installing the flywheel, ensuring the ring gear is oriented correctly
- Removing and installing the crankshaft rear seal and carrier
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The procedures include lists of required tools and step-by-step instructions with accompanying illustrations. Safety and installation notes are provided throughout.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover, gasket, bolts, wires, and tubes. Bolts and nuts are tightened to specified torque values.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover and gaskets and tightening of bolts and nuts to the specified torques.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover, gasket, bolts, wires and tubes. Bolts and nuts are tightened to specified torque values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies reversing the removal steps and tightening bolts to the specified torque values.
Caterpillar cat 312 d excavator (prefix kcd) service repair manual (kcd00001 ...fksjksmmde
- The document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
- The procedures describe using various tools to remove bolts, seals, and other parts, cleaning surfaces, applying retaining compounds, and torquing fasteners to the specified values.
- Technicians are advised to keep parts clean and contain fluids to prevent contamination.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
The document provides instructions for removing and installing a turbocharger and fuel injection pump gear on a Caterpillar 320D2 excavator. The removal steps include disconnecting hoses, removing bolts and tubes, and taking out the turbocharger. The installation involves cleaning parts, installing new seals, placing the gear on the pump shaft, locking the pump, and reconnecting all tubes and hoses. The process is completed by lubricating the gears.
Caterpillar cat 305.5 e2 mini hydraulic excavator (prefix cr5) service repair...fikskkdmmd1
This document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including the flywheel, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures describe removing parts, inspecting components, applying lubricants, and reinstalling parts in the reverse order of removal while following specific torque specifications for fasteners. Required tools are listed for each procedure.
Caterpillar cat 18 m3 motor grader (prefix n9a) service repair manual (n9a000...dujjsjekkkdmm
The document provides instructions to remove a rear axle, differential, and final drive assembly from a Caterpillar 18M3 motor grader. It lists required tools and describes a 23 step process involving draining fluids, removing bolts and plates, and lifting heavy components like housings, sprockets, and wheels using lifting brackets and eyes. Proper cleaning and inspection of parts is emphasized to prevent contamination and wear.
The document provides instructions for removing and installing various engine components on a Caterpillar C3.8 engine, including:
- Installing the flywheel, ensuring the ring gear is oriented correctly
- Removing and installing the crankshaft rear seal and carrier
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The procedures include lists of required tools and step-by-step instructions accompanied by illustrations. Safety and installation notes are also provided.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It describes how to install the flywheel, including cleaning and heating the ring gear. It also details removing and installing the crankshaft rear seal, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, and crankshaft front seal. Tools required are listed for each procedure.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It includes procedures for installing the flywheel, removing and installing the crankshaft rear seal and carrier, removing and installing the flywheel housing, removing and installing the crankshaft pulley, and removing and installing the crankshaft front seal. The procedures provide illustrations and specify any required tools.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It includes procedures for installing the flywheel, removing and installing the crankshaft rear seal and carrier, removing and installing the flywheel housing, removing and installing the crankshaft pulley, and removing and installing the crankshaft front seal. The procedures provide illustrations and specify any required tools.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It includes procedures for installing the flywheel, removing and installing the crankshaft rear seal and carrier, removing and installing the flywheel housing, removing and installing the crankshaft pulley, and removing and installing the crankshaft front seal. The procedures provide illustrations and specify any required tools.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It describes how to install the flywheel, including cleaning and heating the ring gear. It also details removing and installing the crankshaft rear seal, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, and crankshaft front seal. Tools required are listed for each procedure.
The document provides instructions for removing and installing various engine components on a Caterpillar C3.8 engine, including:
- Installing the flywheel, ensuring the ring gear is oriented correctly
- Removing and installing the crankshaft rear seal and carrier
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The procedures include lists of required tools and step-by-step instructions with accompanying illustrations. Safety and installation notes are provided throughout.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It includes procedures for installing the flywheel, removing and installing the crankshaft rear seal and carrier, removing and installing the flywheel housing, removing and installing the crankshaft pulley, and removing and installing the crankshaft front seal. The procedures provide illustrations and specify any required tools.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It describes how to install the flywheel, including cleaning and heating the ring gear. It also details removing and installing the crankshaft rear seal, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, and crankshaft front seal. The procedures note any required tools and provide illustrations to support the step-by-step instructions.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It includes procedures for installing the flywheel, removing and installing the crankshaft rear seal and carrier, removing and installing the flywheel housing, removing and installing the crankshaft pulley, and removing and installing the crankshaft front seal. The procedures provide illustrations and specify any required tools.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It describes how to install the flywheel, including cleaning and heating the ring gear. It also details removing and installing the crankshaft rear seal, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, and crankshaft front seal. The procedures note any required tools and provide illustrations to support the step-by-step instructions.
The document provides instructions for removing and installing various engine components on a Caterpillar C3.8 engine, including:
- Installing the flywheel, ensuring the ring gear is oriented correctly
- Removing and installing the crankshaft rear seal and carrier
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The procedures include lists of required tools and step-by-step instructions with accompanying illustrations. Safety and installation notes are provided throughout.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover, gasket, bolts, wires, and tubes. Bolts and nuts are tightened to specified torque values.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover and gaskets and tightening of bolts and nuts to the specified torques.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover, gasket, bolts, wires and tubes. Bolts and nuts are tightened to specified torque values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies reversing the removal steps and tightening bolts to the specified torque values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and lubricating parts, ensuring components are flush, and tightening bolts to the specified torque using a flywheel stopper tool.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies installing the idler gear in reverse order and tightening the bolts to the specified torque.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking gear alignment, installing a flywheel stopper tool, and removing bolts, plates and the idler gear. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and tightening bolts to the specified torque.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking timing gear alignment, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and torquing bolts to the specified values.
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This document provides instructions for the disassembly and assembly of components for 1600 series industrial engines. It begins with important safety information, warning that improper operation, maintenance or repair can be dangerous. The document provides detailed steps for removing and installing components like the fuel filter base, electronic unit injectors, turbocharger, exhaust manifolds, valves, pumps and seals. Caution is advised to read all instructions before working on the engine.
Perkins 1200 series 1206 e e70tta industrial engine service repair manualfjjskeknjufksemm
This document provides troubleshooting information for an industrial engine, including:
- Safety information and warnings for working on the engine
- An overview of the electronic systems on the engine
- Procedures for testing electronic components and circuits
- Symptom-based troubleshooting guides for common issues
- Information on diagnostic trouble codes and event codes
- Functional testing procedures for sensors, circuits, and other components
Daewoo doosan solar 030 plus mini crawler excavator parts catalogue manual (s...fjjskeknjufksemm
This document provides a repair kit parts list and descriptions for a Solar 030Plus engine with serial numbers between 20001 and 20575. The repair kit part number is 587814-0710 and includes seals, gaskets, packings and other parts to repair the cylinder head, cylinder block, timing gear case, flywheel housing, oil pan, oil pump, piston and crankshaft assembly. A total of 75 individual parts are included in the repair kit.
Daewoo doosan solar 015 plus mini crawler excavator parts catalogue manual (s...fjjskeknjufksemm
This document provides a parts list for the crank case of a Solar 015Plus engine. It includes 3 pages listing over 50 individual parts that make up the crank case assembly, including covers, gaskets, cylinders, bolts, pins, bushings, seals, and more. Each part is given a key number, part number, description, and quantity. Serial numbers and whether the part is replaceable are also provided for each item.
Daewoo doosan solar 015 plus s018 vt mini crawler excavator parts catalogue ...fjjskeknjufksemm
This document provides a parts list and diagrams for various engine components of a Solar 015PLUS / S018-VT engine. It includes over 30 figures labeling over 150 individual parts across systems like the cylinder block, oil pan, cylinder head, crankshaft, timing parts, fuel supply parts, fuel injection pump, nozzle and holder, and fuel filter. The parts are identified by key number, part number, description, quantity, and whether they can be replaced.
Daewoo doosan solar 015 mini crawler excavator parts catalogue manualfjjskeknjufksemm
This document contains 18 figures describing parts related to an engine. Each figure includes a diagram of the part and a key listing part numbers, descriptions, quantities and other specifications. The parts include cylinders, pistons, crankshafts, camshafts, gears, filters and other engine components.
Daewoo doosan solar 010 mini crawler excavator parts catalogue manual (sn 200...fjjskeknjufksemm
The document provides a list of parts for various components of a solar engine, including the cylinder block, timing gear housing, flywheel housing, cylinder head, suction manifold, and camshaft. It includes the part numbers, descriptions, quantities, and other identifying information for 25 different parts per component. The parts are identified numerically and organized by the component they belong to.
Daewoo doosan solar 010 mini crawler excavator parts catalogue manualfjjskeknjufksemm
This document contains diagrams and part numbers for various engine components of a cylinder block, including:
- The cylinder block assembly and individual parts like the cylinder block, cylinder head, bolts, gaskets, etc.
- A timing gear housing showing related parts like the gear housing cover, seals, pipes, bolts, and a fuel feed pump assembly.
- A flywheel housing and oil pump with pins, housing, seals, spacers, sump assembly, plugs and bolts.
- A cylinder head and cover with valves, springs, retainers, seals, guides, plugs, protectors and gaskets.
The document provides diagrams, part numbers, descriptions and quantities
Daewoo doosan mt41 moxy articulated dump truck parts catalogue manualfjjskeknjufksemm
This document contains parts lists and diagrams for various engine components of an MT36/41 engine with serial numbers 810001-810108. It includes lists and diagrams for the cylinder head, rocker cover, cylinder block, flywheel housing, oil sump, front casing, crankcase ventilation, crank mechanism, piston, timing gear, and oil pump. The parts are identified by key number, part number, description, and quantity.
Daewoo doosan mt40 b moxy articulated dump truck parts catalogue manualfjjskeknjufksemm
This document contains parts lists and diagrams for various components of a MT40B engine with serial numbers 513001-513140. It includes lists and diagrams for the cylinder head, rocker cover, cylinder block, timing gear housing, flywheel housing, oil sump, crankcase ventilation, and crank mechanism. Each component list includes part numbers, descriptions, quantities, and whether parts are replaceable. Diagrams provide visuals and callouts for the components.
Daewoo doosan mt36 moxy articulated dump truck parts catalogue manual sn 41...fjjskeknjufksemm
This document provides parts information for the cylinder head, rocker cover, cylinder block, flywheel housing, oil sump, crankcase ventilation, housing, crank mechanism, piston, and timing gear of an MT36 engine with serial numbers 410001-410309. It includes diagrams of each assembly or component along with a parts list detailing part numbers, descriptions, quantities, and other identifying information for each part.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
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Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
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Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04664023
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7994 Guide Bolt 2
Always wear protective gloves when handling parts that have been
heated.
1/4299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWER...
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3. Illustration 1 g02797127
Typical example
1. If the ring gear was removed, follow Steps 1.a through 1.c to install ring gear (7) to flywheel
(8).
a. Identify the orientation of the new ring gear in order to install the ring gear correctly
onto the flywheel.
Note: The chamfered side of gear teeth (Y) must face toward the starting motor when
the flywheel is installed. This will ensure the correct engagement of the starting
motor.
b. Heat ring gear (3) in an oven to a maximum temperature of 150�C (302�F) prior to
installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (7) is correct and quickly install the ring gear
onto flywheel (8).
Illustration 2 g02797120
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4. 2. Thoroughly clean the flywheel housing. Inspect the crankshaft rear seal for leaks. If there
are any oil leaks replace the crankshaft rear seal. Refer to Disassembly and Assembly,
"Crankshaft Rear Seal - Remove and Install".
3. Install Tooling (A) on the crankshaft.
4. Use a suitable lifting device to position flywheel assembly (5). The weight of flywheel
assembly (5) is approximately 23 kg (50 lb).
5. Align flywheel assembly (5) with Tooling (A). Install flywheel assembly (5) to the
crankshaft.
Note: Ensure the correct orientation of the flywheel on the crankshaft.
6. Apply clean engine oil onto bolts (6). Install bolts (6) finger tight.
7. Remove Tooling (A) and install the two remaining bolts (6).
8. Remove the lifting device from the flywheel.
9. Use a suitable tool to prevent flywheel assembly (5) from rotating. Tighten bolts (6) to a
torque of 98.1 to 107 N�m (72 to 79 lb ft).
10. Check the concentricity of the flywheel. Refer to Systems Operation, Testing and Adjusting,
"Flywheel - Inspect".
Illustration 3 g02797118
11. Install pump coupling (4). Install bolts (3).
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5. Illustration 4 g02797115
12. Install cover (2). Install bolts (1).
End By:
a. Install the starting motor.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04664019
Crankshaft Rear Seal - Remove and Install
SMCS - 1161-010
Removal Procedure
Start By:
a. Remove the flywheel.
Illustration 1 g02797554
1. Drill three holes in lip seal (1). Use a suitable slide hammer to remove lip seal (1).
2. Remove ring seal (2).
Installation Procedure
Table 1
Required Tools
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7. Tool Part Number Part Description Qty
A 393-2571 Driver 1
Illustration 2 g02797554
Illustration 3 g02870418
1. Use Tooling (A) to install ring seal (2).
2. Use Tooling (A) to install lip seal (1).
End By:
a. Install the flywheel.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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8. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04839813
Crankshaft Rear Seal Carrier - Remove and Install
SMCS - 1161-010-C3
Removal Procedure
1. Refer to Specifications, "Crankshaft".
Illustration 1 g02869998
2. Remove bolts (1). Use two of bolts (1) to remove bearing case cover (2) .
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9. Illustration 2 g02870025
3. Remove lip seal (3) from bearing case cover (2) .
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 393-2571 Seal Installer 1
B - Three Bond 1217H -
Illustration 3 g02870025
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10. Illustration 4 g02870418
1. Use Tooling (A) to install lip seal (3) into bearing case cover (2) .
Illustration 5 g02869998
2. Apply Tooling (B) onto the mating surface of bearing case cover (2). Apply clean engine oil
onto the lip seal. Install bearing case cover (2) .
3. Install bolts (1). Tighten bolts (1) to a torque of 25.5 � 1.5 N�m (18.8 � 1.1 lb ft).
Copyright 1993 - 2019 Caterpillar Inc.
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11. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i06272842
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3938 Link Bracket 2
B - Three Bond1217H 1
Start By:
a. Remove the bearing case cover.
Illustration 1 g02797548
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12. 1. Attach Tooling (A) and a suitable lifting device onto flywheel housing (1). The weight of
flywheel housing (1) is approximately 45 kg (100 lb).
2. Remove bolts (2) and bolts (3). Remove flywheel housing (1).
Installation Procedure
1. Install flywheel housing (1) in the reverse order of removal.
a. Apply Tooling (B) onto the mating surface of flywheel housing (1).
b. For the SSL, MTL, and CTL models that end in D2 models (BL2, MD2, BL7, HP2,
FD2, DX2, DX9, and BY4), tighten bolts (3) and bolts (2) to a torque of
103 � 14 N�m (76 � 10 lb ft).
c. For all other models, tighten bolts (3) and bolts (2) to a torque of 78 � 12 N�m
(56 � 9 lb ft).
d. Refer to Systems Operation, Testing and Adjusting, "Flywheel Housing - Inspect".
Copyright 1993 - 2019 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04664013
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 393-2572 Flywheel Stopper 1
Start By:
a. Remove the belt.
1. Install Tooling (A) onto the flywheel.
Illustration 1 g02860756
2. Remove bolt (1) to remove pulley (2).
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14. Installation Procedure
1. Install pulley (2) in the reverse order of removal.
a. Apply clean engine oil onto bolt (1).
b. Tighten bolt (1) to a torque of 264.5 � 9.5 N�m (195.1 � 7.0 lb ft).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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15. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04664010
Crankshaft Front Seal - Remove and Install
SMCS - 1160-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8145 Drill Bit (4.10 mm) 1
B 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley.
NOTICE
Ensure that the main lip is used in order to remove the crankshaft
front seal. Do not damage the edge of the housing for the crankshaft
front seal.
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16. Illustration 1 g02860787
1. Use Tooling (A) to drill three evenly spaced holes in crankshaft front seal (1).
2. Use Tooling (B) to carefully remove crankshaft front seal (1). Alternate the position of
Tooling (B) from one hole to another hole to allow the crankshaft front seal to be removed.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
C 393-2570 Seal Installer 1
Illustration 2 g02860787
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17. Illustration 3 g02866181
1. Lubricate the outside diameter of a new crankshaft front seal (1) with clean engine oil. Use
Tooling (C) to install crankshaft front seal (1).
2. Apply clean engine oil to the lip of crankshaft front seal (1).
End By:
a. Install the crankshaft pulley.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04801361
Idler Gear - Remove and Install
SMCS - 1206
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 393-2572 Flywheel Stopper 1
B 393-2573 Driver 1
Start By:
a. Remove the front housing.
1. Ensure that number four piston is at the top center position on the compression stroke. Refer
to Systems Operation, Testing and Adjusting, "Finding Top Center Position for No. 4
Piston".
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20. Illustration 1 g02871716
2. Ensure that timing marks on the gears are aligned.
Alternatively, make temporary timing marks on the gears in order to show alignment.
3. Install Tooling (A) onto the flywheel. Remove bolts (1) and plate (2).
Illustration 2 g02872045
4. Remove idler gear (3), shaft (4), and plate (5).
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21. Illustration 3 g02920337
5. Use Tooling (B) to remove bushing (6) from idler gear (3).
Installation Procedure
1. Install idler gear (3) in the reverse order of removal.
a. Apply clean engine oil onto the bore of idler gear (3) and bushing (6).
b. Ensure that edge of bushing (6) is flush with the edge of the bore that is in idler gear
(3).
c. Tighten bolts (1) to a torque of 25.5 � 1.5 N�m (18.8 � 1.1 lb ft).
Copyright 1993 - 2019 Caterpillar Inc.
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Private Network For SIS Licensees.
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22. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i06662240
Idler Gear - Remove and Install
SMCS - 1206
S/N - BL21-UP
S/N - BL71-UP
S/N - BY41-UP
S/N - DX21-UP
S/N - DX91-UP
S/N - FD21-UP
S/N - HP21-UP
S/N - MD21-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 393-2572 Flywheel Stopper 1
Start By:
a. Remove the front housing.
1. Ensure that number four piston is at the top center position on the compression stroke. Refer
to Systems Operation, Testing and Adjusting, "Finding Top Center Position for No. 4
Piston".
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23. Illustration 1 g06066040
2. Ensure that timing marks on the gears are aligned.
Alternatively, make temporary timing marks on the gears to show alignment.
3. Install Tooling (A) onto the flywheel. Remove bolts (2) and idler gear (3).
4. Remove nuts (1) and idler gear (4).
Installation Procedure
1. Install the idler gears in the reverse order of removal.
a. Tighten nuts (1) to a torque of 24 N�m to 27 N�m (212 lb in to 239 lb in).
b. Tighten bolts (2) to a torque of 24 N�m to 27 N�m (212 lb in to 239 lb in).
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