The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It includes procedures for installing the flywheel, removing and installing the crankshaft rear seal and carrier, removing and installing the flywheel housing, removing and installing the crankshaft pulley, and removing and installing the crankshaft front seal. The procedures provide illustrations and specify any required tools.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader, including:
- Removing and installing the flywheel, which involves cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Removing and installing the crankshaft rear seal, which involves drilling holes, using a slide hammer, and pressing in new seals.
- Removing and installing the crankshaft rear seal carrier, bearing case cover, and lip seal using seal installation tools and threadlocker.
- Removing and installing the flywheel housing, which requires lifting equipment and torquing bolts to a specified value.
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The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader, including:
- Removing and installing the flywheel, which involves cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Removing and installing the crankshaft rear seal, which involves drilling holes, using a slide hammer, and pressing in new seals.
- Removing and installing the crankshaft rear seal carrier, bearing case cover, and lip seal using seal installation tools and threadlocker.
- Removing and installing the flywheel housing, which requires lifting equipment and torquing bolts to a specified value.
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The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 Compact Track Loader, including:
- Flywheel installation which requires cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Crankshaft rear seal replacement involving removing the old seal and pressing in a new one using specific tools.
- Removing and installing the flywheel housing which requires attaching lifting brackets and torquing bolts to a specified value.
- Procedures for the crankshaft pulley, front seal, and bearing case cover that include cleaning, applying oil, and ensuring proper torque on fasteners.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 Compact Track Loader, including:
- Flywheel installation which requires cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Crankshaft rear seal replacement involving removing the old seal and pressing in a new one using specific tools.
- Removing and installing the flywheel housing which requires attaching lifting equipment and torquing bolts to a specified value.
- Procedures for the crankshaft pulley, front seal, and bearing case cover that include cleaning, applying oil, and ensuring proper orientation of parts.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover, gasket, bolts, wires, and tubes. Bolts and nuts are tightened to specified torque values.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover and gaskets and tightening of bolts and nuts to the specified torques.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover, gasket, bolts, wires and tubes. Bolts and nuts are tightened to specified torque values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking gear alignment, installing a flywheel stopper tool, and removing bolts, plates and the idler gear. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and tightening bolts to the specified torque.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader, including:
- Removing and installing the flywheel, which involves cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Removing and installing the crankshaft rear seal, which involves drilling holes, using a slide hammer, and pressing in new seals.
- Removing and installing the crankshaft rear seal carrier, bearing case cover, and lip seal using seal installation tools and threadlocker.
- Removing and installing the flywheel housing, which requires lifting equipment and torquing bolts to a specified value.
-
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader, including:
- Removing and installing the flywheel, which involves cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Removing and installing the crankshaft rear seal, which involves drilling holes, using a slide hammer, and pressing in new seals.
- Removing and installing the crankshaft rear seal carrier, bearing case cover, and lip seal using seal installation tools and threadlocker.
- Removing and installing the flywheel housing, which requires lifting equipment and torquing bolts to a specified value.
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The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 Compact Track Loader, including:
- Flywheel installation which requires cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Crankshaft rear seal replacement involving removing the old seal and pressing in a new one using specific tools.
- Removing and installing the flywheel housing which requires attaching lifting brackets and torquing bolts to a specified value.
- Procedures for the crankshaft pulley, front seal, and bearing case cover that include cleaning, applying oil, and ensuring proper torque on fasteners.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 Compact Track Loader, including:
- Flywheel installation which requires cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Crankshaft rear seal replacement involving removing the old seal and pressing in a new one using specific tools.
- Removing and installing the flywheel housing which requires attaching lifting equipment and torquing bolts to a specified value.
- Procedures for the crankshaft pulley, front seal, and bearing case cover that include cleaning, applying oil, and ensuring proper orientation of parts.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover, gasket, bolts, wires, and tubes. Bolts and nuts are tightened to specified torque values.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover and gaskets and tightening of bolts and nuts to the specified torques.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover, gasket, bolts, wires and tubes. Bolts and nuts are tightened to specified torque values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking gear alignment, installing a flywheel stopper tool, and removing bolts, plates and the idler gear. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and tightening bolts to the specified torque.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking timing gear alignment, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and torquing bolts to the specified values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking timing gear alignment, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and torquing bolts to the specified values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking gear alignment, installing a flywheel stopper tool, and removing bolts, plates and the idler gear. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and tightening bolts to the specified torque.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts. Other removal procedures include the front housing, fumes disposal filter, valve mechanism cover and related components. Reinstallation is done in reverse order, applying oil and torquing bolts to the specified values.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts. Other removal procedures include the front housing, fumes disposal filter, and valve mechanism cover. Reinstallation is done by reversing the removal steps and tightening bolts to the specified torques.
The document provides instructions to remove and install a valve mechanism cover on a Caterpillar C3.8 engine. It describes:
1. Disconnecting various tubes, harnesses, and hoses attached to the cover.
2. Removing bolts to take off the cover and gasket.
3. Cleaning and inspecting the mating surfaces before installing the new cover in reverse order using specified torques for the bolts.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts, nuts and plates. The front housing is removed by disconnecting wiring harnesses and belts, removing bolts, and using a flywheel stopper tool. The fumes disposal filter is removed by disconnecting hoses and removing a bolt and bracket.
The document provides instructions to remove and install a valve mechanism cover on a Caterpillar C3.8 engine. It describes:
1. Disconnecting various tubes, harnesses, and hoses attached to the cover.
2. Removing bolts to take off the cover and gasket.
3. Cleaning and inspecting the mating surfaces before installing the new cover in reverse order using specified torques for the bolts.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts, nuts and plates. The front housing is removed by disconnecting wiring harnesses and belts, removing bolts, and using a flywheel stopper tool. The fumes disposal filter is removed by disconnecting hoses and removing a bolt and bracket.
The document provides instructions to remove and install a valve mechanism cover on a Caterpillar C3.8 engine. It describes:
1. Disconnecting various tubes, harnesses, and hoses attached to the cover.
2. Removing bolts to take off the cover and gasket.
3. Cleaning and inspecting the mating surfaces before installing the new cover in reverse order using specified torques for the bolts.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts. Other removal procedures include the front housing, fumes disposal filter, valve mechanism cover and related components. Reinstallation is done by reversing the removal steps and tightening bolts to the specified torques.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies reversing the removal steps and tightening bolts to the specified torque values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and lubricating parts, ensuring the bushing is flush, and tightening bolts to the specified torque.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and lubricating parts, ensuring components are flush, and tightening bolts to the specified torque using a flywheel stopper tool.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies installing the idler gear in reverse order and tightening the bolts to the specified torque.
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine, including the fuel priming pump, fuel filter base, fuel injection lines, fuel injection nozzles, and fuel injection pump. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components in the reverse order. Cautions are provided regarding containing fluids and preventing contamination. Required tools are listed for each job.
Caterpillar Cat E70 EXCAVATOR (Prefix 3BG) Service Repair Manual (3BG00001-UP...ufjskmdmdmed
This document provides instructions for properly installing Duo-Cone seals. It describes the components of Duo-Cone seals and outlines best practices for cleaning, handling, inspecting, and assembling the seals using the appropriate tooling. Critical areas like the seal ring face and housing ramp are to be carefully inspected for defects before installation to prevent leaks. Rubber seals and metal components must be kept free of contamination and lubricated during assembly.
This document provides instructions for removing and installing a radiator on a Caterpillar 906 Compact Wheel Loader. The removal procedure involves:
1. Draining the coolant and removing the radiator fill cap.
2. Removing mounting bolts and brackets to detach the radiator.
3. Using straps to lift out the radiator.
The installation procedure describes reinstalling the radiator using new gaskets and bolts, then refilling the cooling system. Safety precautions are provided to avoid burns from hot coolant and ensure fluids are contained.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be applied where noted. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides instructions for assembling a Type I governor used on 3114, 3116, and 3126 engines. It describes 19 steps to assemble components like the drive gear, C spring, fuel ratio control lever, output servo, bearing block, and torque cam. Tools required include a governor repair fixture, clevis driver, servo block, pin punch, and torque adjusting tool. Proper positioning and clearance of parts is important for correct governor function.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
The document provides instructions for removing and installing the lift cylinder and lift arms on a Caterpillar 420E backhoe loader. It includes:
- A list of required tools for each job.
- Step-by-step procedures to release hydraulic pressure, remove hoses and pins, and use tools to detach the lift cylinder and lift arms.
- Notes on cleaning parts and inspecting for wear before reassembly.
- An installation procedure that reverses the removal steps and includes torquing specifications.
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The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking timing gear alignment, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and torquing bolts to the specified values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking timing gear alignment, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and torquing bolts to the specified values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking gear alignment, installing a flywheel stopper tool, and removing bolts, plates and the idler gear. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and tightening bolts to the specified torque.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts. Other removal procedures include the front housing, fumes disposal filter, valve mechanism cover and related components. Reinstallation is done in reverse order, applying oil and torquing bolts to the specified values.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts. Other removal procedures include the front housing, fumes disposal filter, and valve mechanism cover. Reinstallation is done by reversing the removal steps and tightening bolts to the specified torques.
The document provides instructions to remove and install a valve mechanism cover on a Caterpillar C3.8 engine. It describes:
1. Disconnecting various tubes, harnesses, and hoses attached to the cover.
2. Removing bolts to take off the cover and gasket.
3. Cleaning and inspecting the mating surfaces before installing the new cover in reverse order using specified torques for the bolts.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts, nuts and plates. The front housing is removed by disconnecting wiring harnesses and belts, removing bolts, and using a flywheel stopper tool. The fumes disposal filter is removed by disconnecting hoses and removing a bolt and bracket.
The document provides instructions to remove and install a valve mechanism cover on a Caterpillar C3.8 engine. It describes:
1. Disconnecting various tubes, harnesses, and hoses attached to the cover.
2. Removing bolts to take off the cover and gasket.
3. Cleaning and inspecting the mating surfaces before installing the new cover in reverse order using specified torques for the bolts.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts, nuts and plates. The front housing is removed by disconnecting wiring harnesses and belts, removing bolts, and using a flywheel stopper tool. The fumes disposal filter is removed by disconnecting hoses and removing a bolt and bracket.
The document provides instructions to remove and install a valve mechanism cover on a Caterpillar C3.8 engine. It describes:
1. Disconnecting various tubes, harnesses, and hoses attached to the cover.
2. Removing bolts to take off the cover and gasket.
3. Cleaning and inspecting the mating surfaces before installing the new cover in reverse order using specified torques for the bolts.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts. Other removal procedures include the front housing, fumes disposal filter, valve mechanism cover and related components. Reinstallation is done by reversing the removal steps and tightening bolts to the specified torques.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies reversing the removal steps and tightening bolts to the specified torque values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and lubricating parts, ensuring the bushing is flush, and tightening bolts to the specified torque.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and lubricating parts, ensuring components are flush, and tightening bolts to the specified torque using a flywheel stopper tool.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies installing the idler gear in reverse order and tightening the bolts to the specified torque.
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This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine, including the fuel priming pump, fuel filter base, fuel injection lines, fuel injection nozzles, and fuel injection pump. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components in the reverse order. Cautions are provided regarding containing fluids and preventing contamination. Required tools are listed for each job.
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This document provides instructions for removing and installing a radiator on a Caterpillar 906 Compact Wheel Loader. The removal procedure involves:
1. Draining the coolant and removing the radiator fill cap.
2. Removing mounting bolts and brackets to detach the radiator.
3. Using straps to lift out the radiator.
The installation procedure describes reinstalling the radiator using new gaskets and bolts, then refilling the cooling system. Safety precautions are provided to avoid burns from hot coolant and ensure fluids are contained.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be applied where noted. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides instructions for assembling a Type I governor used on 3114, 3116, and 3126 engines. It describes 19 steps to assemble components like the drive gear, C spring, fuel ratio control lever, output servo, bearing block, and torque cam. Tools required include a governor repair fixture, clevis driver, servo block, pin punch, and torque adjusting tool. Proper positioning and clearance of parts is important for correct governor function.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
The document provides instructions for removing and installing the lift cylinder and lift arms on a Caterpillar 420E backhoe loader. It includes:
- A list of required tools for each job.
- Step-by-step procedures to release hydraulic pressure, remove hoses and pins, and use tools to detach the lift cylinder and lift arms.
- Notes on cleaning parts and inspecting for wear before reassembly.
- An installation procedure that reverses the removal steps and includes torquing specifications.
The document provides instructions for removing and installing a tie rod on the front steering of a 420D backhoe loader. It lists the required tool as a transmission repair stand and instructs the user to first remove the front axle from the machine. Safety precautions are provided to release hydraulic pressure before servicing. Detailed steps are then outlined to remove the tie rod from the axle and install a new one.
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The document provides instructions for removing and installing various engine components on a Caterpillar 322C excavator. It includes the following procedures:
1. Removing the crankshaft vibration damper and pulley.
2. Removing and installing the crankshaft front seal.
3. Removing and installing the front cover.
4. Removing the front housing by taking off the front engine support, belt tightener, and front housing.
The document provides instructions for removing and installing various engine components on a Caterpillar 322C excavator. It includes the following procedures:
1. Removing the crankshaft vibration damper and pulley.
2. Removing and installing the crankshaft front seal.
3. Removing and installing the front cover.
4. Removing the front housing by taking off the front engine support, belt tightener, and front housing.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a 527 Track Skidder with a 3304 engine. The procedures include removing bolts and hoses, checking gaskets, applying fuel to seals during installation, and ensuring parts are clean to prevent contamination. Illustrations show the component locations and part numbers.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounting hardware.
3) It provides steps to disassemble the fuel injection pump housing, including removing the fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by using retaining ring pliers to remove the retaining ring.
The document provides instructions for installing a swing frame on a 420E backhoe loader. It involves 20 steps including installing bearings, pins, bolts and other components onto the swing frame assembly and attaching hydraulic hoses and electrical harnesses. Tools required include a driver, lever puller, and bearing installer. Precautions are provided for safely releasing hydraulic pressure before removing any components.
This document provides instructions to disassemble a bank valve on a 420E Backhoe Loader. The 19 step procedure includes removing manifolds, valves, spools, cartridges, seals, springs and covers. Special care must be taken when removing parts under spring pressure to avoid injury.
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The document provides instructions for disassembling the transmission of a 428D backhoe loader in 3 steps:
1. Remove the transmission and drain the oil.
2. Disassemble the transmission into its major components like the case, output shafts, and gears.
3. Further disassemble the components using various tools, removing items like bearings, seals, springs, and shafts. Detailed illustrations are provided to identify specific parts.
The document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It describes procedures for removing and installing fuel injection lines, nozzles, and the governor/camshaft. Removal involves draining fuel, removing retaining components, and plugging lines. Installation requires cleaning, adding new seals, and reinstalling components in reverse order of removal while torquing fasteners to specified values. Disassembly of the governor/camshaft involves using tools to separate the sleeve, retaining ring, and bearing from the camshaft.
The document provides instructions for removing and installing various components of a Caterpillar C2.4 Tier 4 Final engine, including:
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- Removing and installing fuel injection lines by disconnecting hoses and removing clamps and bolts.
- Removing and installing the turbocharger by removing intake hoses and disconnecting pipes.
This document provides instructions for removing the piston pump from a 904H Compact Wheel Loader. It lists the required tools and safety precautions, then describes 7 steps to disconnect hoses and cables, attach lifting tools, and remove mounting bolts to lift the 45 kg piston pump out of the machine. Personal injury can result from hydraulic pressure, so pressure must be released before removal.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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2. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04664023
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7994 Guide Bolt 2
Always wear protective gloves when handling parts that have been
heated.
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3. Illustration 1 g02797127
Typical example
1. If the ring gear was removed, follow Steps 1.a through 1.c to install ring gear (7) to flywheel
(8).
a. Identify the orientation of the new ring gear in order to install the ring gear correctly
onto the flywheel.
Note: The chamfered side of gear teeth (Y) must face toward the starting motor when
the flywheel is installed. This will ensure the correct engagement of the starting
motor.
b. Heat ring gear (3) in an oven to a maximum temperature of 150°C (302°F) prior to
installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (7) is correct and quickly install the ring gear
onto flywheel (8).
Illustration 2 g02797120
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4. 2. Thoroughly clean the flywheel housing. Inspect the crankshaft rear seal for leaks. If there
are any oil leaks replace the crankshaft rear seal. Refer to Disassembly and Assembly,
"Crankshaft Rear Seal - Remove and Install".
3. Install Tooling (A) on the crankshaft.
4. Use a suitable lifting device to position flywheel assembly (5). The weight of flywheel
assembly (5) is approximately 23 kg (50 lb).
5. Align flywheel assembly (5) with Tooling (A). Install flywheel assembly (5) to the
crankshaft.
Note: Ensure the correct orientation of the flywheel on the crankshaft.
6. Apply clean engine oil onto bolts (6). Install bolts (6) finger tight.
7. Remove Tooling (A) and install the two remaining bolts (6).
8. Remove the lifting device from the flywheel.
9. Use a suitable tool to prevent flywheel assembly (5) from rotating. Tighten bolts (6) to a
torque of 98.1 to 107 N·m (72 to 79 lb ft).
10. Check the concentricity of the flywheel. Refer to Systems Operation, Testing and Adjusting,
"Flywheel - Inspect".
Illustration 3 g02797118
11. Install pump coupling (4). Install bolts (3).
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5. Illustration 4 g02797115
12. Install cover (2). Install bolts (1).
End By:
a. Install the starting motor.
Copyright 1993 - 2019 Caterpillar Inc.
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6. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04664019
Crankshaft Rear Seal - Remove and Install
SMCS - 1161-010
Removal Procedure
Start By:
a. Remove the flywheel.
Illustration 1 g02797554
1. Drill three holes in lip seal (1). Use a suitable slide hammer to remove lip seal (1).
2. Remove ring seal (2).
Installation Procedure
Table 1
Required Tools
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7. Tool Part Number Part Description Qty
A 393-2571 Driver 1
Illustration 2 g02797554
Illustration 3 g02870418
1. Use Tooling (A) to install ring seal (2).
2. Use Tooling (A) to install lip seal (1).
End By:
a. Install the flywheel.
Copyright 1993 - 2019 Caterpillar Inc.
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8. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04839813
Crankshaft Rear Seal Carrier - Remove and Install
SMCS - 1161-010-C3
Removal Procedure
1. Refer to Specifications, "Crankshaft".
Illustration 1 g02869998
2. Remove bolts (1). Use two of bolts (1) to remove bearing case cover (2) .
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9. Illustration 2 g02870025
3. Remove lip seal (3) from bearing case cover (2) .
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 393-2571 Seal Installer 1
B - Three Bond 1217H -
Illustration 3 g02870025
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10. Illustration 4 g02870418
1. Use Tooling (A) to install lip seal (3) into bearing case cover (2) .
Illustration 5 g02869998
2. Apply Tooling (B) onto the mating surface of bearing case cover (2). Apply clean engine oil
onto the lip seal. Install bearing case cover (2) .
3. Install bolts (1). Tighten bolts (1) to a torque of 25.5 ± 1.5 N·m (18.8 ± 1.1 lb ft).
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11. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i06272842
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3938 Link Bracket 2
B - Three Bond1217H 1
Start By:
a. Remove the bearing case cover.
Illustration 1 g02797548
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12. 1. Attach Tooling (A) and a suitable lifting device onto flywheel housing (1). The weight of
flywheel housing (1) is approximately 45 kg (100 lb).
2. Remove bolts (2) and bolts (3). Remove flywheel housing (1).
Installation Procedure
1. Install flywheel housing (1) in the reverse order of removal.
a. Apply Tooling (B) onto the mating surface of flywheel housing (1).
b. For the SSL, MTL, and CTL models that end in D2 models (BL2, MD2, BL7, HP2,
FD2, DX2, DX9, and BY4), tighten bolts (3) and bolts (2) to a torque of
103 ± 14 N·m (76 ± 10 lb ft).
c. For all other models, tighten bolts (3) and bolts (2) to a torque of 78 ± 12 N·m
(56 ± 9 lb ft).
d. Refer to Systems Operation, Testing and Adjusting, "Flywheel Housing - Inspect".
Copyright 1993 - 2019 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04664013
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 393-2572 Flywheel Stopper 1
Start By:
a. Remove the belt.
1. Install Tooling (A) onto the flywheel.
Illustration 1 g02860756
2. Remove bolt (1) to remove pulley (2).
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14. Installation Procedure
1. Install pulley (2) in the reverse order of removal.
a. Apply clean engine oil onto bolt (1).
b. Tighten bolt (1) to a torque of 264.5 ± 9.5 N·m (195.1 ± 7.0 lb ft).
Copyright 1993 - 2019 Caterpillar Inc.
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15. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04664010
Crankshaft Front Seal - Remove and Install
SMCS - 1160-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8145 Drill Bit (4.10 mm) 1
B 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley.
NOTICE
Ensure that the main lip is used in order to remove the crankshaft
front seal. Do not damage the edge of the housing for the crankshaft
front seal.
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16. Illustration 1 g02860787
1. Use Tooling (A) to drill three evenly spaced holes in crankshaft front seal (1).
2. Use Tooling (B) to carefully remove crankshaft front seal (1). Alternate the position of
Tooling (B) from one hole to another hole to allow the crankshaft front seal to be removed.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
C 393-2570 Seal Installer 1
Illustration 2 g02860787
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17. Illustration 3 g02866181
1. Lubricate the outside diameter of a new crankshaft front seal (1) with clean engine oil. Use
Tooling (C) to install crankshaft front seal (1).
2. Apply clean engine oil to the lip of crankshaft front seal (1).
End By:
a. Install the crankshaft pulley.
Copyright 1993 - 2019 Caterpillar Inc.
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04801361
Idler Gear - Remove and Install
SMCS - 1206
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 393-2572 Flywheel Stopper 1
B 393-2573 Driver 1
Start By:
a. Remove the front housing.
1. Ensure that number four piston is at the top center position on the compression stroke. Refer
to Systems Operation, Testing and Adjusting, "Finding Top Center Position for No. 4
Piston".
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20. Illustration 1 g02871716
2. Ensure that timing marks on the gears are aligned.
Alternatively, make temporary timing marks on the gears in order to show alignment.
3. Install Tooling (A) onto the flywheel. Remove bolts (1) and plate (2).
Illustration 2 g02872045
4. Remove idler gear (3), shaft (4), and plate (5).
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21. Illustration 3 g02920337
5. Use Tooling (B) to remove bushing (6) from idler gear (3).
Installation Procedure
1. Install idler gear (3) in the reverse order of removal.
a. Apply clean engine oil onto the bore of idler gear (3) and bushing (6).
b. Ensure that edge of bushing (6) is flush with the edge of the bore that is in idler gear
(3).
c. Tighten bolts (1) to a torque of 25.5 ± 1.5 N·m (18.8 ± 1.1 lb ft).
Copyright 1993 - 2019 Caterpillar Inc.
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22. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i06662240
Idler Gear - Remove and Install
SMCS - 1206
S/N - BL21-UP
S/N - BL71-UP
S/N - BY41-UP
S/N - DX21-UP
S/N - DX91-UP
S/N - FD21-UP
S/N - HP21-UP
S/N - MD21-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 393-2572 Flywheel Stopper 1
Start By:
a. Remove the front housing.
1. Ensure that number four piston is at the top center position on the compression stroke. Refer
to Systems Operation, Testing and Adjusting, "Finding Top Center Position for No. 4
Piston".
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23. Illustration 1 g06066040
2. Ensure that timing marks on the gears are aligned.
Alternatively, make temporary timing marks on the gears to show alignment.
3. Install Tooling (A) onto the flywheel. Remove bolts (2) and idler gear (3).
4. Remove nuts (1) and idler gear (4).
Installation Procedure
1. Install the idler gears in the reverse order of removal.
a. Tighten nuts (1) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
b. Tighten bolts (2) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
Copyright 1993 - 2019 Caterpillar Inc.
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