The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader. It describes how to install the flywheel, including cleaning and heating the ring gear. It also details removing and installing the crankshaft rear seal, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, and crankshaft front seal. Tools required are listed for each procedure.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader, including:
- Removing and installing the flywheel, which involves cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Removing and installing the crankshaft rear seal, which involves drilling holes, using a slide hammer, and pressing in new seals.
- Removing and installing the crankshaft rear seal carrier, bearing case cover, and lip seal using seal installation tools and threadlocker.
- Removing and installing the flywheel housing, which requires lifting equipment and torquing bolts to a specified value.
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The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader, including:
- Removing and installing the flywheel, which involves cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Removing and installing the crankshaft rear seal, which involves drilling holes, using a slide hammer, and pressing in new seals.
- Removing and installing the crankshaft rear seal carrier, bearing case cover, and lip seal using seal installation tools and threadlocker.
- Removing and installing the flywheel housing, which requires lifting equipment and torquing bolts to a specified value.
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The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 Compact Track Loader, including:
- Flywheel installation which requires cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Crankshaft rear seal replacement involving removing the old seal and pressing in a new one using specific tools.
- Removing and installing the flywheel housing which requires attaching lifting brackets and torquing bolts to a specified value.
- Procedures for the crankshaft pulley, front seal, and bearing case cover that include cleaning, applying oil, and ensuring proper torque on fasteners.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 Compact Track Loader, including:
- Flywheel installation which requires cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Crankshaft rear seal replacement involving removing the old seal and pressing in a new one using specific tools.
- Removing and installing the flywheel housing which requires attaching lifting equipment and torquing bolts to a specified value.
- Procedures for the crankshaft pulley, front seal, and bearing case cover that include cleaning, applying oil, and ensuring proper orientation of parts.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover, gasket, bolts, wires, and tubes. Bolts and nuts are tightened to specified torque values.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover and gaskets and tightening of bolts and nuts to the specified torques.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover, gasket, bolts, wires and tubes. Bolts and nuts are tightened to specified torque values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking gear alignment, installing a flywheel stopper tool, and removing bolts, plates and the idler gear. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and tightening bolts to the specified torque.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader, including:
- Removing and installing the flywheel, which involves cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Removing and installing the crankshaft rear seal, which involves drilling holes, using a slide hammer, and pressing in new seals.
- Removing and installing the crankshaft rear seal carrier, bearing case cover, and lip seal using seal installation tools and threadlocker.
- Removing and installing the flywheel housing, which requires lifting equipment and torquing bolts to a specified value.
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The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 compact track loader, including:
- Removing and installing the flywheel, which involves cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Removing and installing the crankshaft rear seal, which involves drilling holes, using a slide hammer, and pressing in new seals.
- Removing and installing the crankshaft rear seal carrier, bearing case cover, and lip seal using seal installation tools and threadlocker.
- Removing and installing the flywheel housing, which requires lifting equipment and torquing bolts to a specified value.
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The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 Compact Track Loader, including:
- Flywheel installation which requires cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Crankshaft rear seal replacement involving removing the old seal and pressing in a new one using specific tools.
- Removing and installing the flywheel housing which requires attaching lifting brackets and torquing bolts to a specified value.
- Procedures for the crankshaft pulley, front seal, and bearing case cover that include cleaning, applying oil, and ensuring proper torque on fasteners.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 Compact Track Loader, including:
- Flywheel installation which requires cleaning surfaces, heating the ring gear, and torquing bolts to a specified value.
- Crankshaft rear seal replacement involving removing the old seal and pressing in a new one using specific tools.
- Removing and installing the flywheel housing which requires attaching lifting equipment and torquing bolts to a specified value.
- Procedures for the crankshaft pulley, front seal, and bearing case cover that include cleaning, applying oil, and ensuring proper orientation of parts.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover, gasket, bolts, wires, and tubes. Bolts and nuts are tightened to specified torque values.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover and gaskets and tightening of bolts and nuts to the specified torques.
The document provides instructions to remove and install the valve mechanism cover on a Caterpillar C3.8 engine. The removal procedure involves disconnecting wire harnesses, tubes, and bolts. The cover and gasket are then removed. Installation is the reverse of removal, requiring reinstallation of the cover, gasket, bolts, wires and tubes. Bolts and nuts are tightened to specified torque values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking gear alignment, installing a flywheel stopper tool, and removing bolts, plates and the idler gear. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and tightening bolts to the specified torque.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking timing gear alignment, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and torquing bolts to the specified values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking timing gear alignment, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and torquing bolts to the specified values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking gear alignment, installing a flywheel stopper tool, and removing bolts, plates and the idler gear. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and tightening bolts to the specified torque.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts. Other removal procedures include the front housing, fumes disposal filter, valve mechanism cover and related components. Reinstallation is done in reverse order, applying oil and torquing bolts to the specified values.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts. Other removal procedures include the front housing, fumes disposal filter, and valve mechanism cover. Reinstallation is done by reversing the removal steps and tightening bolts to the specified torques.
The document provides instructions to remove and install a valve mechanism cover on a Caterpillar C3.8 engine. It describes:
1. Disconnecting various tubes, harnesses, and hoses attached to the cover.
2. Removing bolts to take off the cover and gasket.
3. Cleaning and inspecting the mating surfaces before installing the new cover in reverse order using specified torques for the bolts.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts, nuts and plates. The front housing is removed by disconnecting wiring harnesses and belts, removing bolts, and using a flywheel stopper tool. The fumes disposal filter is removed by disconnecting hoses and removing a bolt and bracket.
The document provides instructions to remove and install a valve mechanism cover on a Caterpillar C3.8 engine. It describes:
1. Disconnecting various tubes, harnesses, and hoses attached to the cover.
2. Removing bolts to take off the cover and gasket.
3. Cleaning and inspecting the mating surfaces before installing the new cover in reverse order using specified torques for the bolts.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts, nuts and plates. The front housing is removed by disconnecting wiring harnesses and belts, removing bolts, and using a flywheel stopper tool. The fumes disposal filter is removed by disconnecting hoses and removing a bolt and bracket.
The document provides instructions to remove and install a valve mechanism cover on a Caterpillar C3.8 engine. It describes:
1. Disconnecting various tubes, harnesses, and hoses attached to the cover.
2. Removing bolts to take off the cover and gasket.
3. Cleaning and inspecting the mating surfaces before installing the new cover in reverse order using specified torques for the bolts.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts. Other removal procedures include the front housing, fumes disposal filter, valve mechanism cover and related components. Reinstallation is done by reversing the removal steps and tightening bolts to the specified torques.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies reversing the removal steps and tightening bolts to the specified torque values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and lubricating parts, ensuring the bushing is flush, and tightening bolts to the specified torque.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and lubricating parts, ensuring components are flush, and tightening bolts to the specified torque using a flywheel stopper tool.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies installing the idler gear in reverse order and tightening the bolts to the specified torque.
Caterpillar Cat 320D and 320D L Excavator (Prefix JFZ) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
Caterpillar Cat 320D and 320D L Excavator (Prefix A8F) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for installing a crankshaft front seal on a Caterpillar C6.4 engine. It describes the required tools and safety precautions. The procedure involves cleaning the crankshaft, applying retaining compound, and pressing the new seal into place using a slide hammer puller. Care must be taken not to damage the crankshaft flange during installation.
This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
1) Releasing tension on the track and loosening a relief valve before removing components.
2) Using tools like a hydraulic jack and lifting forks to support the track assembly and remove rollers and bolts.
3) Cleaning surfaces, positioning components, and reinstalling bolts and rollers in the reverse order of removal.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts. The water pump instructions describe draining coolant and removing four bolts to take off the pump. Reassembly involves installing seals, bearings and an impeller on a shaft.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve installing positioning rods and lifting eyes to hold parts in place while bolts are tightened. The final drive disassembly involves removing the final drive housing from the excavator and using link brackets and forcing screws to separate connected components.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...f8usejkdmmd8i
The document provides instructions for removing and installing track components on a 305.5 Mini Hydraulic Excavator, including:
- Removing and installing track rollers by raising the machine, removing bolts, and lowering it onto cribbing
- Separating the track by rotating it, removing shoes and bolts, and removing the master pin
- Reconnecting the track by installing the master pin and shoes with bolts
- Removing the front idler and track adjuster by sliding the track assembly away and lifting it off
- Installing the front idler and track adjuster by lifting it into place and sliding the track assembly over it
- Removing the recoil spring assembly
This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
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Similar to Caterpillar Cat 299D2 COMPACT TRACK LOADER (Prefix BY4) Service Repair Manual Instant Download.pdf
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking timing gear alignment, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and torquing bolts to the specified values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking timing gear alignment, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and torquing bolts to the specified values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking gear alignment, installing a flywheel stopper tool, and removing bolts, plates and the idler gear. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and tightening bolts to the specified torque.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts. Other removal procedures include the front housing, fumes disposal filter, valve mechanism cover and related components. Reinstallation is done in reverse order, applying oil and torquing bolts to the specified values.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts. Other removal procedures include the front housing, fumes disposal filter, and valve mechanism cover. Reinstallation is done by reversing the removal steps and tightening bolts to the specified torques.
The document provides instructions to remove and install a valve mechanism cover on a Caterpillar C3.8 engine. It describes:
1. Disconnecting various tubes, harnesses, and hoses attached to the cover.
2. Removing bolts to take off the cover and gasket.
3. Cleaning and inspecting the mating surfaces before installing the new cover in reverse order using specified torques for the bolts.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts, nuts and plates. The front housing is removed by disconnecting wiring harnesses and belts, removing bolts, and using a flywheel stopper tool. The fumes disposal filter is removed by disconnecting hoses and removing a bolt and bracket.
The document provides instructions to remove and install a valve mechanism cover on a Caterpillar C3.8 engine. It describes:
1. Disconnecting various tubes, harnesses, and hoses attached to the cover.
2. Removing bolts to take off the cover and gasket.
3. Cleaning and inspecting the mating surfaces before installing the new cover in reverse order using specified torques for the bolts.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts, nuts and plates. The front housing is removed by disconnecting wiring harnesses and belts, removing bolts, and using a flywheel stopper tool. The fumes disposal filter is removed by disconnecting hoses and removing a bolt and bracket.
The document provides instructions to remove and install a valve mechanism cover on a Caterpillar C3.8 engine. It describes:
1. Disconnecting various tubes, harnesses, and hoses attached to the cover.
2. Removing bolts to take off the cover and gasket.
3. Cleaning and inspecting the mating surfaces before installing the new cover in reverse order using specified torques for the bolts.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D2 XHP compact track loader. The procedures include removing the idler gear by first ensuring the engine is at top center position and removing bolts. Other removal procedures include the front housing, fumes disposal filter, valve mechanism cover and related components. Reinstallation is done by reversing the removal steps and tightening bolts to the specified torques.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies reversing the removal steps and tightening bolts to the specified torque values.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and lubricating parts, ensuring the bushing is flush, and tightening bolts to the specified torque.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies cleaning and lubricating parts, ensuring components are flush, and tightening bolts to the specified torque using a flywheel stopper tool.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston and gear timing marks are aligned, installing a flywheel stopper tool, and removing bolts and plates. The installation procedure specifies installing the idler gear in reverse order and tightening the bolts to the specified torque.
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The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
2. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04664023
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7994 Guide Bolt 2
Always wear protective gloves when handling parts that have been
heated.
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3. Illustration 1 g02797127
Typical example
1. If the ring gear was removed, follow Steps 1.a through 1.c to install ring gear (7) to flywheel
(8).
a. Identify the orientation of the new ring gear in order to install the ring gear correctly
onto the flywheel.
Note: The chamfered side of gear teeth (Y) must face toward the starting motor when
the flywheel is installed. This will ensure the correct engagement of the starting
motor.
b. Heat ring gear (3) in an oven to a maximum temperature of 150°C (302°F) prior to
installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (7) is correct and quickly install the ring gear
onto flywheel (8).
Illustration 2 g02797120
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4. 2. Thoroughly clean the flywheel housing. Inspect the crankshaft rear seal for leaks. If there
are any oil leaks replace the crankshaft rear seal. Refer to Disassembly and Assembly,
"Crankshaft Rear Seal - Remove and Install".
3. Install Tooling (A) on the crankshaft.
4. Use a suitable lifting device to position flywheel assembly (5). The weight of flywheel
assembly (5) is approximately 23 kg (50 lb).
5. Align flywheel assembly (5) with Tooling (A). Install flywheel assembly (5) to the
crankshaft.
Note: Ensure the correct orientation of the flywheel on the crankshaft.
6. Apply clean engine oil onto bolts (6). Install bolts (6) finger tight.
7. Remove Tooling (A) and install the two remaining bolts (6).
8. Remove the lifting device from the flywheel.
9. Use a suitable tool to prevent flywheel assembly (5) from rotating. Tighten bolts (6) to a
torque of 98.1 to 107 N·m (72 to 79 lb ft).
10. Check the concentricity of the flywheel. Refer to Systems Operation, Testing and Adjusting,
"Flywheel - Inspect".
Illustration 3 g02797118
11. Install pump coupling (4). Install bolts (3).
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5. Illustration 4 g02797115
12. Install cover (2). Install bolts (1).
End By:
a. Install the starting motor.
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6. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04664019
Crankshaft Rear Seal - Remove and Install
SMCS - 1161-010
Removal Procedure
Start By:
a. Remove the flywheel.
Illustration 1 g02797554
1. Drill three holes in lip seal (1). Use a suitable slide hammer to remove lip seal (1).
2. Remove ring seal (2).
Installation Procedure
Table 1
Required Tools
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7. Tool Part Number Part Description Qty
A 393-2571 Driver 1
Illustration 2 g02797554
Illustration 3 g02870418
1. Use Tooling (A) to install ring seal (2).
2. Use Tooling (A) to install lip seal (1).
End By:
a. Install the flywheel.
Copyright 1993 - 2019 Caterpillar Inc.
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8. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04839813
Crankshaft Rear Seal Carrier - Remove and Install
SMCS - 1161-010-C3
Removal Procedure
1. Refer to Specifications, "Crankshaft".
Illustration 1 g02869998
2. Remove bolts (1). Use two of bolts (1) to remove bearing case cover (2) .
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9. Illustration 2 g02870025
3. Remove lip seal (3) from bearing case cover (2) .
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 393-2571 Seal Installer 1
B - Three Bond 1217H -
Illustration 3 g02870025
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10. Illustration 4 g02870418
1. Use Tooling (A) to install lip seal (3) into bearing case cover (2) .
Illustration 5 g02869998
2. Apply Tooling (B) onto the mating surface of bearing case cover (2). Apply clean engine oil
onto the lip seal. Install bearing case cover (2) .
3. Install bolts (1). Tighten bolts (1) to a torque of 25.5 ± 1.5 N·m (18.8 ± 1.1 lb ft).
Copyright 1993 - 2019 Caterpillar Inc.
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11. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i06272842
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3938 Link Bracket 2
B - Three Bond1217H 1
Start By:
a. Remove the bearing case cover.
Illustration 1 g02797548
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12. 1. Attach Tooling (A) and a suitable lifting device onto flywheel housing (1). The weight of
flywheel housing (1) is approximately 45 kg (100 lb).
2. Remove bolts (2) and bolts (3). Remove flywheel housing (1).
Installation Procedure
1. Install flywheel housing (1) in the reverse order of removal.
a. Apply Tooling (B) onto the mating surface of flywheel housing (1).
b. For the SSL, MTL, and CTL models that end in D2 models (BL2, MD2, BL7, HP2,
FD2, DX2, DX9, and BY4), tighten bolts (3) and bolts (2) to a torque of
103 ± 14 N·m (76 ± 10 lb ft).
c. For all other models, tighten bolts (3) and bolts (2) to a torque of 78 ± 12 N·m
(56 ± 9 lb ft).
d. Refer to Systems Operation, Testing and Adjusting, "Flywheel Housing - Inspect".
Copyright 1993 - 2019 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04664013
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 393-2572 Flywheel Stopper 1
Start By:
a. Remove the belt.
1. Install Tooling (A) onto the flywheel.
Illustration 1 g02860756
2. Remove bolt (1) to remove pulley (2).
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14. Installation Procedure
1. Install pulley (2) in the reverse order of removal.
a. Apply clean engine oil onto bolt (1).
b. Tighten bolt (1) to a torque of 264.5 ± 9.5 N·m (195.1 ± 7.0 lb ft).
Copyright 1993 - 2019 Caterpillar Inc.
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15. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04664010
Crankshaft Front Seal - Remove and Install
SMCS - 1160-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8145 Drill Bit (4.10 mm) 1
B 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley.
NOTICE
Ensure that the main lip is used in order to remove the crankshaft
front seal. Do not damage the edge of the housing for the crankshaft
front seal.
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16. Illustration 1 g02860787
1. Use Tooling (A) to drill three evenly spaced holes in crankshaft front seal (1).
2. Use Tooling (B) to carefully remove crankshaft front seal (1). Alternate the position of
Tooling (B) from one hole to another hole to allow the crankshaft front seal to be removed.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
C 393-2570 Seal Installer 1
Illustration 2 g02860787
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17. Illustration 3 g02866181
1. Lubricate the outside diameter of a new crankshaft front seal (1) with clean engine oil. Use
Tooling (C) to install crankshaft front seal (1).
2. Apply clean engine oil to the lip of crankshaft front seal (1).
End By:
a. Install the crankshaft pulley.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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18. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04801361
Idler Gear - Remove and Install
SMCS - 1206
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 393-2572 Flywheel Stopper 1
B 393-2573 Driver 1
Start By:
a. Remove the front housing.
1. Ensure that number four piston is at the top center position on the compression stroke. Refer
to Systems Operation, Testing and Adjusting, "Finding Top Center Position for No. 4
Piston".
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19. Illustration 1 g02871716
2. Ensure that timing marks on the gears are aligned.
Alternatively, make temporary timing marks on the gears in order to show alignment.
3. Install Tooling (A) onto the flywheel. Remove bolts (1) and plate (2).
Illustration 2 g02872045
4. Remove idler gear (3), shaft (4), and plate (5).
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20. Illustration 3 g02920337
5. Use Tooling (B) to remove bushing (6) from idler gear (3).
Installation Procedure
1. Install idler gear (3) in the reverse order of removal.
a. Apply clean engine oil onto the bore of idler gear (3) and bushing (6).
b. Ensure that edge of bushing (6) is flush with the edge of the bore that is in idler gear
(3).
c. Tighten bolts (1) to a torque of 25.5 ± 1.5 N·m (18.8 ± 1.1 lb ft).
Copyright 1993 - 2019 Caterpillar Inc.
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21. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 299D2 COMPACT TRACK LOADER BY4
Configuration: 299D2 and 299D2XHP Compact Track Loader BY400001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i06662240
Idler Gear - Remove and Install
SMCS - 1206
S/N - BL21-UP
S/N - BL71-UP
S/N - BY41-UP
S/N - DX21-UP
S/N - DX91-UP
S/N - FD21-UP
S/N - HP21-UP
S/N - MD21-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 393-2572 Flywheel Stopper 1
Start By:
a. Remove the front housing.
1. Ensure that number four piston is at the top center position on the compression stroke. Refer
to Systems Operation, Testing and Adjusting, "Finding Top Center Position for No. 4
Piston".
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22. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
23. Illustration 1 g06066040
2. Ensure that timing marks on the gears are aligned.
Alternatively, make temporary timing marks on the gears to show alignment.
3. Install Tooling (A) onto the flywheel. Remove bolts (2) and idler gear (3).
4. Remove nuts (1) and idler gear (4).
Installation Procedure
1. Install the idler gears in the reverse order of removal.
a. Tighten nuts (1) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
b. Tighten bolts (2) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
Copyright 1993 - 2019 Caterpillar Inc.
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