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SINGLE USE FORM W O RK SYSTE M UP TO 700 MM HE IGHT
• VENTILATED CRAWL SPACE
• HIGH LOAD-BEARING CAPACITY
• LOGISTICAL ADVANTAGES
w w w . g e o p l a s t . i t
the evolution of the crawl space
BUILDING
Humans have always felt the need to live in comfortable houses, experimenting. since the beginning, construction meth-
ods to separate the buildings from the ground: Neolithic pile dwellings answered this precise need.
Ancient Romans built elevated floorings to improve air circulation under their houses, eliminating rising damp and at
the same time heating the rooms of the upper floors. Today, ventilated foundations are still the best solution to eliminate
Radon Gas, a carcinogenic and very harmful gas which is naturally present in the subsoil.
Geoplast has improved these ancient methods in order to allow you to live in healthier and safer buildings.
ANCIENT METHODS FOR NEW NEEDS:
HISTORY TAUGHT US HOW TO BUILD WHILE PROTECTING OUR HEALTH
Not only we transform our ideas into innovative and successful prod-
ucts: we are committed also to the study and selection of the most suit-
able materials in order to guarantee high quality and respect of the envi-
ronment.
Polypropylene (PP) is a recyclable material that can be obtained from plas-
tic waste regeneration.
Solid and strong, very resistant to both breaking loads and abrasions: re-
generated polypropylene is a chemically inert material, neutral to the en-
vironment and non-pollutant when in contact with ground or water.
MODULO
VISION
Geoplast S.p.A. in Green Building Council Italy,
The Network for Green Building.
www.geoplast.it
2
MODULO | CONCEPT
www.geoplast.it
MODULO
SINGLE USE
FORMWORK FOR:the creation of ventilated foundations.
MODULO is a single use formwork that elim-
inates rising damp and RADON GAS, that
naturally exists in the soil in most parts of
the world. MODULO allows the construction
of a reinforced concrete structure provided
with a slab and a series of pillars placed at a
fixed distance. Such a structure permits a uni-
form stress distribution all over the surface,
thus producing an excellent static and dy-
namic load-bearing capacity.
GREEN ROOF
WALKWAYS
TECHNICAL VOID SPACE
FILLING OF SLABS AND
FOUNDATIONS
LIGHTENING OF SLABS
COMPENSATION OF
SLAB LEVEL
VENTILATED CRAWL
SPACE
ACOUSTIC INSULATION
MINIMODULO
FRIDGE CELLS
RESTORATION
INTERVENTIONS
APPLICATIONS
GEOPLAST HOUSING
SYSTEM
STORMWATER
MANAGEMENT
VENTILATED
ROOFS
AEROBIC
STABILIZATIONSYSTEMS
3
Modular and single use formwork system for ventilated crawl spaces for the
creation of a physical barrier between the ground and the building
MODULO
ADVANTAGES
BUILDING
www.geoplast.it
stackable
Unmatched logistical
advantages when transporting
and storing. At a height of
50 cm, conventional filling
requires 50 trucks of filling in
comparison to only 1 truck of
MODULO.
light
By far it is the lightest
filling solution; the total weight of
the cross section is approximately
equal to the thickness of the
upper slab
high load
bearing
Countless pillars, arches and
domes create the highest load
bearing structure
fast
When compared with
traditional systems,
it guarantees a faster
installation up to the 80%
(in respect to the use of the
traditional inert materials)
void space
The void space created under
MODULO allows an easy
installation of electrical as well
as mechanical systems. The
void space is also perfect for
ventilating damp and RADON
GAS away from the building
savings
MODULO system allows
savings compared to the use
of traditional inert materials,
especially in terms of transport
and installation
4
ACCESSORIES FOR
VENTILATED FOUNDATIONS
GEOBLOCK
MODULO
GEOBLOCK
MULTIMODULO
A SUMMARY OF THE
TECHNICAL DATA
HEIGHT
from 13 to 70 cm
WEIGHT PCS.
from 0,55 to 4,29 kg
HEIGHT
from 13 to 40 cm
WEIGHT PCS.
from 0,37 to 0,98 kg
13/70
13/40
www.geoplast.it
50/71
50/71
50/7150/58
50/58
H50/58
71H
71
71
MINI
MODULO
MULTI
MODULOMODULO
MODULO | TECHINICAL DATA
5
GEOPLAST offers a plan-
ning service on the basis of
a DWG analysis of the foun-
dation, in order to obtain a
graphic file with an accu-
rate counting of the pieces
and a detailed installation
scheme.
The planning
no cuttingcutting
The combination of MODULO
and GEOBLOCK allows the
creation of a monolithic slab
without the risk of cracks or
breakage. The extension is an
adjustable product, adaptable
to any worksite situation and
available for every MODULO
height.

THE EXTENSION
GEOBLOCK
GEOBLOCK
WHAT ARE THE ADVANTAGES?
A
STRUCTURAL CONTINUITY
single pour of crawl space and
foundation beams
B
SAFETY IN THE WORKSITE
It is possible to walk over the formwork, espe-
cially along the perimeter, as there is always a
complete element
C
ELIMINATION OF THE DOUBLE FORMWORK
thanks to GEOBLOCK the beams does not
need to be formed internally
D
COMPENSATION ADJUSTABILITY
the depth of GEOBLOCK extension can be
modified
E
NO CUTTING OF THE FORMWORK
the distances can be compensated without
cutting the formwork
BUILDING
www.geoplast.it
6
MODULO | GEOBLOCK
The possibility to pour at the same
time the crawl space slab and the
foundation beams avoids the ne-
cessity of installing, pouring and
dismantling the formwork for the
foundation beams: the construc-
tion operations will be reduced to a
single pour, with various cost-effec-
tive advantages thanks to GEOB-
LOCK, which works as a side cap of
the formwork. Moreover, the single
pour produces a higher resistance
for the fragile coupling point be-
tween the beam and the slab.
SINGLE
CONCRETE POUR
Lean concrete
GEOBLOCK
MODULO formwork
Wire Mesh
Concrete slab
1
2
1
2
3
3
4
4
5
5
www.geoplast.it
7
ISSUES CAUSED BY
RADON GAS
RISING
WHAT IS IT? The origin of Radon in our houses
Source: ©Bob’s Radon Mitigation
Soil
Well Water
External Air
Building Materials
Public water system
RADON is an odourless
and colourless radioactive
gas that can be found in
variable quantities in the
Earth’s crust. The main
source of environmental
emission of this gas is the
soil itself. Radon tends
to accumulate in closed,
unventilated rooms of
buildings, especially in
ground floors. In these ar-
eas, RADON can reach
high concentration levels,
hus could create very seri-
ous health hazards. This
problem could be easily
prevented if considered at
the planning stage of the
building.
The soil is a heterogeneous mixture
of solid elements, air and water.
The last one is the most subject to
fluctuation, due to meteoric and
groundwater contribution, evapo-
ration and deep percolation. Water
can cause serious issues when in
contact with a traditional founda-
tion: infiltrations, cold, humid and
unhealthy environments, conden-
sation, fungi and mold, as well as
the possibility of deterioration of
the timber elements of the struc-
ture. The direct contact with the
ground causes rising damp issues
to people and buildings. Rising
damp is the most common type of
humidity and can be found both in
old and new buildings.
68%
19%
9%
3%
1%
Where does it come from?
BUILDING
www.geoplast.it
damp
8
BUILDING | NO RADON GAS
RISKS FOR
YOUR HEALTH
DAMP
What are the consequences?
W.H.O.
World Health
Organization
RADON is the second cause
of lung cancer after cigarette
smoking. The World Health Or-
ganization supports this state-
ment and classifies RADON
GAS as one of the most carcino-
genic and harmful substances
for humans.
www.geoplast.it
STATIC DAMAGES: the salts that can be found in the building material and in the soil
melt down in the water. They rise up to the upper layer of the wall and increase their vol-
ume up to 12 times. The plaster will start to come off and the entire structure will deterio-
rate
AESTHETICAL DAMAGES: damp spots or marks, mould, paint that splits apart, deterio-
ration of the structures and of the wooden furniture
HEALTH DAMAGES: the mould feeds on rising damp and releases harmful spores,
moreover the places become unhealthy and cold facilitating deaseases and physical
discomfort
9
RADON GAS MITIGATION
RISING DAMP ELIMINATION
BARRIER GROUND/FLOORING
NO MOULD
ADVANTAGES
THE VENTILATED
CRAWL SPACE
WHY?
It is possible to defend
ourselves against RA-
DON GAS and rising
damp that are all caused
due to direct contact with
the ground; VENTILATED
FOUNDATION. This in-
novative yet simple solu-
tion guarantees uniform
and natural air circulation
between the ground level
and the ground floor. A
properly ventilated crawl
space avoids contact
of the building with the
ground, creates an “EMP-
TY SPACE” with many
benefits to the building’s
health. GEOPLAST sug-
gests a specific system for
the creation of a ventilat-
ed crawl space: MODULO
SYSTEM.
Even the ancient Romans understood that the direct contact with the ground was not healthy:
in fact, they built crawl spaces in order to eliminate rising damp from the building while heating
their houses.
The concept of VENTILATED FOUNDATION, synonymous with healthy houses, developed in
this way.
The history
BUILDING
www.geoplast.it
10
The chimney effect is a natu-
ral phenomenon generated
within ventilated areas con-
nected with the outside and
itisproducedbypressuredif-
ferences. These differences
are caused by the air density
and the fluids temperature. It
ispossibletotakeadvantage
of this effect to improve the
ventilation of a crawl space,
thus creating the ideal air cir-
culation for the elimination
of rising damp and the dis-
persion of Radon Gas in the
atmosphere.
The chimney effect
HOW IS IT CREATED?
In order to improve the ventila-
tion of the foundation created
with MODULO, it would be use-
ful to take advantage of the
CHIMNEY EFFECT. For a proper
ventilation, the system should
be oriented from North to South
or where not possible, from East
to West. The greater the differ-
ence in height, the greater the
air draught. The inlet pipes must
be placed with:
- INLET: colder side (NORTH or
EAST) and close to the ground
level (~50 cm)
- OUTLET: warmer side (SOUTH or
WEST) and in an higher position
(usually at the height of the inter-
floor, if possible).
The air flow can be obtained
creating holes of 80/120 mm
diameter over the perimetral
beams, every 3,50/4,00 m,
provided with the PVC pipe
connection and external stain-
less steel grids with anti-intru-
sion net. The pipe with the low-
er inlet must reach half of the
formwork in order to guarantee
an efficient air channeling and
to generate a chimney effect.
To guarantee a uniform air circulation, all the ar-
eas must be connected together even when inter-
rupted by foundation beam or kerbs. GEOBLOCK
extensions need to be perforated in order to insert
the pipe into the element to connect the crawl space
with the outside. The connection must be made
with worksite PVC pipes.
NORTH
(colder side)
SOUTH
(warmer side)
SOUTHERN
SIDE
NORTHERN
SIDE
MODULO | APPLICATIONS
www.geoplast.it
11
BUILDING
LIGHTENING
OFSLABS
MODULO is also a lightening
system that can offer many
benefits. First, it is particularly
useful in multi-storey build-
ings as the total structure
becomes lighter with MOD-
ULO system. This lightness
reduces the thickness of the
slab, as well as the total load
of the structure burdening on
pillars and foundations. Sec-
ond, there are savings both
in terms of time, labour and
material costs, because the
amount of concrete and steel
used is highly reduced. Final-
ly, thanks to the creation of
a void space in multi-storey
buildings, MODULO ensures
noise reduction, heat insu-
lation and an higher living
comfort.
Simplified logistics
Heat insulation
Crack prevention
Thickness of the
slab reduced
MODULO
Concrete pour
Wire mesh
Flooring set
Insulation layer
www.geoplast.it
Slab
12
MODULO | APPLICATIONS
TECHNICAL
VOIDSPACE
With MODULO it is pos-
sible to raise the level of
the floor and also create
a structural void space
that allows the passage
of electrical, heating,
ventilation, air condi-
tioning and plumbing
systems. This space al-
lows an easy and eco-
nomic functioning of
the building. Cables and
pipes can be laid before
or after the construction
and the maintenance
is not invasive. Moreo-
ver, the implementation
can be done both in new
and renovated build-
ings. The surface is con-
tinuous unlike modular
raised floors and has a
very high load bearing
capacity.
High energy efficiency
High load bearing surface
Easy to install systems
Void space for the
passageoftechnicalinstallation
MODULO
Concrete
pour
Wire mesh
Flooring set
Insulation Layer
www.geoplast.it
13
MODULO and GEOBLOCK
Concrete pour
Wire mesh
Flooring set
Insulation Layer
Facilities
BUILDING
FILLINGOF
SLABS AND
FOUNDATIONS
Thanks to its logistical
advantages and light-
ness, MODULO is the
best filling system. In
comparison with tradi-
tional filling materials
(such as: sand, gravel,
etc...), MODULO is light-
est since the extra load of
the filling is only the con-
crete that comes on top
of the system. Moreover,
when used on the roof of
a building, it lightens the
entire structure, favour-
ing also ventilation.
Quick installation
Economical advantages
Time and material savings
The best
filling system
www.geoplast.it
14
MODULO | APPLICATIONS
NEW FLOOR
MINIMODULO
EXISTING FLOOR
Intervalbetweenthefrequenciesofreference(ISO717-2)
CurveoftheexperimentalvalueswithouttheemploymentofMODULOH6
CurveoftheexperimentalvalueswiththeemploymentofMODULOH6
Curveofthereferencevalues(ISO717-2)
Frequency f (Hz)
Standardlevel(dB)
ACOUSTIC INSULATION
MINIMODULO
Thanks to MODULO H6,
Geoplast manages to reduce
theslabnoiseimpactupto10
dB compared to what would
happen in the same building
without MODULO.
The law disposal, n° 447 dat-
ed 26/10/95, on noise pol-
lution establishes the basic
principles for the safeguard
of the outdoor and indoor
settings.As for the building
sector, a Prime Minister’s
Decree, dated 5/12/97, on
the “passive acoustic requi-
sites for the buildings”, was
published. The decree de-
fines the reverberation time,
the apparent soundproofing
power of the partition walls,
the standardized sound-
proofing of the facade and
the standard level of slabs
noise impact.
Acoustic insulation
Soundproofing power
Reduction of the noise impact
Modulo H6
application example
www.geoplast.it
15
BUILDING
COMPENSATION OF
SLAB LEVEL
Thanks to its high ver-
satility MODULO can be
used as an alternative to
the traditional inert fill-
ing systems. In the of-
fices where the spaces
are divided in different
levels, MODULO is the
perfect solution. It fills
the gap between differ-
ent levels without adding
extra weight on the entire
structure.
Simplified logistics
High lightening
Labour savings
An alternative to the
traditional inert filling systems
www.geoplast.it
Wire mesh
Concrete pour
Facilities screed
Insulation layer
Flooring set
MODULO and GEOBLOCK
16
MODULO | APPLICATIONSMODULO | APPLICATIONS
GREEN ROOF
WALKWAYS
Green areas have al-
ways been an addition-
al value in our cities.
In small areas where
there is not enough
space to use, different
levels solutions had to
be taken into consid-
erationso, the concept
of green roof had to be
introduced. Green roofs
need walkways to cross
the green areas as it
happens in our gardens
and MODULO large
range of heights are the
best solution.
Load weight reduction
high load bearing capacity
Quick to install
Walkways to cross
the green areas
www.geoplast.it
Earth filler
Reinforced concrete slab Paving
MODULO and GEOBLOCK
MINIMODULO
17
FRIDGE
CELLS
In warehouses and fridge
cells the cold reaches
the ground, lowering its
temperature to below
0°C. This produces the
freezing of the soil, thus
increasing the water vol-
ume and causing cracks
and deformations of the
floor. The most cost-
effective and safe solu-
tion to this problem is the
building of a ventilated
foundation between the
ground and the build-
ing, in order to eliminate
moisture infiltrations
completely.
No frost heaving
High load-bearing capacity
Technical void space
Fresh products,
stored in safe environments
MODULO and GEOBLOCK
Concrete pour
Wire mesh
Flooring set
Insulation layer
www.geoplast.it
BUILDING
18
RESTORATION
INTERVENTIONS
MINIMODULO system is
very useful in renovation in-
terventions, as it allows the
creation of ventilated floors
with mini technical void
spaces suitable for hydrau-
lic pipes and electrical in-
stallations. The products’s
heights range permits to
intervene also with reduced
thickness, thus avoiding
loss of useful height. More-
over, in difficult to access
areas, like historical cen-
tres, it simplifies logistics
and transport as it is space-
saving and easy to handle.
Reduced thickness
Moisture elimination
Downstream intervention
The innovative
ventilated crawl space
MINIMODULO
Concrete pour
Wire mesh
Flooring set
Facilities
www.geoplast.it
MODULO | APPLICATIONS
19
VENTILATED
ROOFS
Recently the construction
world has increasingly fo-
cused on the planning of
high energy-efficient build-
ings with high environmen-
tal comfort: this is possible
also through the ventilation
of roofs and walls. MINI-
MODULO is ideal for the cre-
ation of ventilated surfaces
designed to reduce heat
transmission and thermal
shock. This system cools
down the roof and walls
during summer and warms
them during winter. The
form of the element and the
short-distanced feet allow
the creation of a ventilation
chamber in both directions.
Condensation effect elimination
Ventilation in both directions
Reduced weight of the elements
Thermal comfort
with ventilated roofs
MINIMODULO Slab
Concrete pour
Waterproof sheath
Waterproof sheath Flooring set
Insulation layer
Installation screed
Wire mesh
www.geoplast.it
BUILDING
20
MODULO is particularly
suitable for the creation of
pre-fabricated “low cost
houses”. This is a particu-
larly easy and fast system
that improves life quality by
separating the floor from the
ground thanks to innova-
tive construction methods.
MODULO can be a winning
solution also with last gen-
eration timber lodges: their
only weakness is the neces-
sity to create a ventilated
foundation in order to ther-
mally insulate the house.
The ventilation created with
MODULO eliminates rising
damp protecting and seal-
ing the timber frame.
High productivity
low-cost houses
www.geoplast.it
Costs reduction
Healthy and safe house
Fast construction
GEOPLAST
HOUSINGSYSTEM
MODULO | APPLICATIONS
21
MODULO allows the crea-
tion of rainwater storage
and lamination tanks with a
reduced height and a large
surface. This is the ideal so-
lution when the groundwa-
ter is close to the ground-
level or during urban
requalification interven-
tions that could modify the
hydraulic system of a cer-
tain area. The wide range of
heights and the system re-
sistance allow the creation
of storage ponds adaptable
to any situation.
Reduced digging depth
Good storage capacity
High load-bearing capacity
Creation of storage tanks
with reduced height
MODULO and GEOBLOCK
Concrete pour
Flooring set
Pump
Wire mesh
STORMWATER
MANAGEMENT
www.geoplast.it
BUILDING
22
www.geoplast.it
AEROBIC
STABILIZATION
SYSTEMS
MODULO allows the crea-
tion of a perforated floor-
ing, with a uniform distribu-
tion of the holes all over the
surface. This facilitates a
uniform diffusion of the air
within the waste, in order
to optimize the process and
optain an high quality final-
product. MODULO structure
has an high resistance to
loads, allowing the transit of
the machinery for the load
and unload of the material
or for the waste mechanic
treatment.
Uniform air diffusion
Quick and easy installation
High resistance to loads
Optimal treatment
of organic waste
BIOMODULO + GEOBLOCK
Flooring set
Weak concrete
Gravel
Inspection channel
MODULO | APPLICATIONS
23
DIMENSIONS OF
MODULO H3/H60
Height Size
cm
Weight
kg
Concrete
Consum.
m3
/m2
Packaging size
m3
/m2
m2
per pallet
no. pcs.
per pallet
3 50 x 50 0,76 0,004 120 x 102 x H220 180 720
6 50 x 50 0,99 0,009 120 x 102 x H220 180 720
9 58 x 58 1,11 0,010 120 x 120 x H240 240 720
13 50 x 50 1,17 0,028 102 x 102 x H235 90 360
15 50 x 50 1,18 0,030 102 x 102 x H240 90 360
17 50 x 50 1,35 0,035 102 x 102 x H235 90 360
20 50 x 50 1,38 0,037 102 x 102 x H240 90 360
25 50 x 50 1,40 0,038 102 x 102 x H235 90 360
27 50 x 50 1,44 0,040 102 x 102 x H235 75 300
30 50 x 50 1,55 0,044 102 x 102 x H240 75 300
35 50 x 50 1,61 0,052 107 x 107 x H230 75 300
40 50 x 50 1,78 0,056 107 x 107 x H230 75 300
45 71 x71 2,97 0,064 151 x 151 x H230 150 300
50 71 x71 3,50 0,076 151 x 151 x H230 150 300
55 71 x71 3,55 0,078 151 x 151 x H225 120 240
60 71 x71 4,05 0,079 153 x 153 x H230 120 240
BUILDING
24
DIMENSIONS OF
DIMENSIONS OF
MODULO
MULTIMODULO H13/H40
H65/H70
Height Size
cm
Weight
kg
Concrete
Consum.
m3
/m2
Packaging Size
m3
/m2
m2
per pallet
no. pcs.
per pallet
13 71 x71 2,14 0,020 151 x 151 x H225 180 360
15 71 x71 2,19 0,027 151 x 151 x H225 180 360
17 71 x71 2,24 0,028 151 x 151 x H226 180 360
20 71 x71 2,45 0,032 151 x 151 x H250 150 300
25 71 x71 2,62 0,033 151 x 151 x H235 180 360
27 71 x71 2,59 0,035 151 x 151 x H235 180 360
30 71 x71 2,99 0,042 151 x 151 x H250 150 300
35 71 x71 2,73 0,045 151 x 151 x H240 180 360
40 71 x71 3,19 0,050 151 x 151 x H265 150 300
Height Size
cm
Weight
kg
Concrete
Consum.
m3
/m2
Packaging Size
m3
/m2
m2
per pallet
no.pcs
per pallet
65 71 x71 4,25 0,084 153 x 153 x H230 120 240
70 71 x71 4,10 0,083 153 x 153 x H240 120 240
www.geoplast.it
MODULO | DIMENSIONAL TABLE
25
fermagetto moduloThis element prevents the intrusion of concrete in the crawl space. It
is available for MODULO heights from 13 to 40 cm
fermagetto in plastic
paperboard
Side closure element for MODULO heights from 45 to 70 cm
*ringretaining for
MODULO H65 e H70
ACCESSORIES OF MODULO SYSTEM
GEOBLOCK MODULO*
*pitch: 3,5 cm
*pitch: 3,5 cm
GEOBLOCK MULTIMODULO*
fermagetto in
plastic
paperboard
Side closure element for
MULTIMODULO heights from 13 to 40 cm
ACCESSORIES OF
MULTIMODULO SYSTEM
GEOBLOCK
Modulo
Min Ext.
Max (cm)
Packaging size
(cm)
No. pcs.
H13 3,5 - 25 110 x 110 x H180 500
H15 3,5 - 25 110 x 100 x H180 500
H17 3,5 - 25 110 x 120 x H190 500
H20 3,5 - 25 110 x 120 x H195 500
H25 3,5 - 25 110 x 120 x H195 500
H27 3,5 - 25 115 x 120 x H200 500
H30 3,5 - 25 115 x 120 x H200 500
H35 3,5 - 26 115 x 120 x H210 500
H40 3,5 - 26 120 x 130 x H210 500
H45 3,5 - 36 100x120xH220 200
H50 3,5 - 37 100x120xH225 200
H55 3,5 - 39 106x120xH230 200
H60 3,5 - 38 106x 120 x H240 200
H65 3,5 - 39 110 x 120 x H240 200
H70 3,5 - 39 110 x 120 x H245 200
GEOBLOCK
Multimodulo
Min Ext.
Max (cm)
Packaging size
(cm)
No. pcs.
H13 2,4 - 23 120 x100 x H110 500
H15 2,4 - 23 110 x 93 x H110 500
H17 2,4 - 23 121 x 93 x H110 500
H20 2,4 - 23,5 110 x 97 x H120 500
H25 2,4 - 24 122 x 100 x H120 500
H27 2,4 - 24,5 120 x 102 x H130 500
H30 2,4 - 25 120 x 102 x H130 500
H35 2,4 - 25 124x 103 x H140 500
H40 2,4 - 26 125 x 107 x H140 500
GEOBLOCK
www.geoplast.it
BUILDING
26
200 - 500
500 - 1000
1000 - 2500
2500 - 5000
5000 - 10000
71 cm
71 cm
71 cm
71 cm
 10000
Entità di carico
(perm. acc.) (Kg/m2
)
50 cm 50 cm
MINIMODULO
MODULO 50 x 50
MODULO 71 x 71
MULTIMODULO
50/58 cm 50/58 cm
LOAD
TABLES
LOAD
(Kg/m2
)
THICKNESS
of the slab
(cm)
WIRE MESH
(mm)
THICKNESS
lean concrete
(cm)
THICKNESS
gravel
(cm)
GROUND
pressure
(Kg/cm2
)
500 5 Ø5/25x25 5 0,21
1,000 5 Ø6/20x20 5 0,42
2,500 5 Ø6/20x20 5 1,06
5,000 5 Ø8/20x20 10 0,76
10,000 6 Ø10/20x20 5 10 0,77
 10,000 To evaluate each case, please contact Geoplast Technical Department
LOAD
(Kg/m2
)
THICKNESS
of the slab
(cm)
WIRE MESH
(mm)
THICKNESS
lean concrete
(cm)
THICKNESS
gravel
(cm)
GROUND
pressure
(Kg/cm2
)
500 5 Ø5/25x25 5 0,29
1,000 5 Ø6/20x20 5 0,58
2,500 5 Ø8/20x20 10 0,72
5,000 7 Ø8/20x20 5 10 0,90
10,000 6 Ø10/20x20 5 15 1,10
 10,000
LOAD
(Kg/m2
)
THICKNESS
of the slab
(cm)
WIRE MESH
(mm)
THICKNESS
lean concret
(cm)
THICKNESS
gravel
(cm)
GROUND
pressure
(Kg/cm2
)
500 5 Ø5/25x25 5 0,42
1,000 6 Ø6/20x20 5 0,85
2,500 7 Ø8/20x20 10 1,14
5,000 8 Ø8/20x20 5 10 1,42
8,000 10 Ø10/20x20 5 15 1,35
 10,000 To evaluate each case, please contact Geoplast Technical Department
LOAD
(Kg/m2
)
THICKNESS
of the slab
(cm)
WIRE MESH
(mm)
THICKNESS
lean concret
(cm)
THICKNESS
gravel
(cm)
GROUND
pressure
(Kg/cm2
)
500 5 Ø5/25x25 5 0,21
1,000 5 Ø6/20x20 5 0,41
2,500 5 Ø6/20x20 5 1,03
5,000 6 Ø8/20x20 10 0,85
10,000 8 Ø8/20x20 5 15 1,07
 10,000
To evaluate each case, please contact Geoplast Technical Department
To evaluate each case, please contact Geoplast Technical Department
www.geoplast.it
MODULO | LOAD TABLE
27
MODULO + GEOBLOCK
INSTALLATION
PREPARATION
Creation of a laying surface with lean concrete
and ins tallation of the external formwork and
the reinforcements of the perimetral beams.
GEOBLOCK
Installation of GEOBLOCK to get closer to the
reinforcements of the foundation: in this way
GEOBLOCK permits the shuttering of the
beams.
FACILITIES
Installation of the pipes to place them into the
perimetral ventilation holes and then place of
the possible channeling systems for the pipes.
REINFORCEMENT
Installation of the load distribution mesh on
MODULO formwork and connect it to the
foundation beams reinforcement.
FORMWORK
Installation of MODULO formwork following
the instructions, from right to left as marked in
the formwork, without any cutting.
SINGLEPOUR
Pour of the beams and the foundation slabs.
Follow the instruction in order to pour correctly.
1
4
2
5
3
6
MODULO formwork system must be
installed FROM RIGHT TO LEFT AND
FROM TOP TO BOTTOM, keeping the
molded arrows pointing towards and to
the left.
It is essential to verify the correct anchor-
ing of the feet!
3rd
ROW
2nd
ROW
1st
ROW
www.geoplast.it
BUILDING
28
CONCRETE
POURING
Stage 1
Partially fill MODULO feet
Stage 2
Partially fill all kerbs and foundation beams
Stage 3
Complete the pour of the feet, kerbs and
foundation beams
After having installed some MOD-
ULO elements, it is possible to walk
on the formwork, being careful to
walk only in proximity of the pil-
lars and not directly over the dome.
Once the distribution welded wire
mesh is placed, the whole surface
is walkable. In the case of pumped
concrete, keep the pump outlet at
a maximal distance of 20 cm from
the formwork, in order to avoid
an excessive pressure. The pour
should be performed by first fill-
ing partially the feet and then the
upper part of MODULO, not vice-
versa. Pour only after the place of
the welded mesh and after having
verified the correct installation of
the formwork.
DURING SUNNY DAYS WITH
TEMPERATURES OF ABOUT
30°C, IT IS RECOMMENDED
TO POUR IN THE COOLEST
HOURS OR TO SOAK THE
FORMWORK
www.geoplast.it
MODULO | CONCRETE POURING
29
Prove di carico
From predimensioning to load tests
ANALISI F.E.M.
5275
MODULO
The F.E.M. analysis (Finite
Element  Method) allows
the study of structures
built with MODULO sys-
tem. The research shows
that the system’s leg has a
solid body behaviour: that
means that the system is
not subjected to bending
nor torsional strains.
Tension stress diagram
26
0
-26
-52
-78
-104 N/mm2
X 10-2
Geoplast esegue sui pro-
dotti della gamma MODU-
LO costanti e rigorosi test
e controlli interni in grado
di garantire un elevato
controllo della qualità. Su
alcuni prodotti sono stati
effettuati test da parte di
enti certificatori terzi, i quali
hanno rilasciato certificati
con i valori di compressione
ottenuti.
Inquadra il simbolo col tuo
smartphone per scaricare
il documento.
DESIGN 
ASSISTANCE
Our technical unit is at your complete disposal .
OUR STRENGTHS ARE:
	 FEASIBILITY ANALYSIS
	 PREDIMENSIONING OF THE STRUCTURES
	 ASSISTANCE DURING THE EXECUTIVE DESIGN
Study results
SOLID BEHAVIOUR
REDUCED SYSTEM DEFORMATION
DOES NOT NEED REINFORCEMENT FEET
www.geoplast.it
BUILDING
30
www.geoplast.it
MODULO | CASE HISTORY
CASE
HISTORY
Modulo
Geoblock
Ciudad de las artes y las ciencias
Spain
Morocco Mall
Morocco
Multimodulo
Modulo
Geoblock
Adnan Menderes Airport
Turkish
31
GEOPLAST S.p.A.
35010 Grantorto PD - Italia - Via Martiri della Libertà, 6/8
tel +39 049 9490289 - fax +39 049 9494028
e-mail: geoplast@geoplast.it - www.geoplast.it
rev.000-07/2015

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catalogue_modulo_en

  • 1. modulo SINGLE USE FORM W O RK SYSTE M UP TO 700 MM HE IGHT • VENTILATED CRAWL SPACE • HIGH LOAD-BEARING CAPACITY • LOGISTICAL ADVANTAGES w w w . g e o p l a s t . i t the evolution of the crawl space
  • 2. BUILDING Humans have always felt the need to live in comfortable houses, experimenting. since the beginning, construction meth- ods to separate the buildings from the ground: Neolithic pile dwellings answered this precise need. Ancient Romans built elevated floorings to improve air circulation under their houses, eliminating rising damp and at the same time heating the rooms of the upper floors. Today, ventilated foundations are still the best solution to eliminate Radon Gas, a carcinogenic and very harmful gas which is naturally present in the subsoil. Geoplast has improved these ancient methods in order to allow you to live in healthier and safer buildings. ANCIENT METHODS FOR NEW NEEDS: HISTORY TAUGHT US HOW TO BUILD WHILE PROTECTING OUR HEALTH Not only we transform our ideas into innovative and successful prod- ucts: we are committed also to the study and selection of the most suit- able materials in order to guarantee high quality and respect of the envi- ronment. Polypropylene (PP) is a recyclable material that can be obtained from plas- tic waste regeneration. Solid and strong, very resistant to both breaking loads and abrasions: re- generated polypropylene is a chemically inert material, neutral to the en- vironment and non-pollutant when in contact with ground or water. MODULO VISION Geoplast S.p.A. in Green Building Council Italy, The Network for Green Building. www.geoplast.it 2
  • 3. MODULO | CONCEPT www.geoplast.it MODULO SINGLE USE FORMWORK FOR:the creation of ventilated foundations. MODULO is a single use formwork that elim- inates rising damp and RADON GAS, that naturally exists in the soil in most parts of the world. MODULO allows the construction of a reinforced concrete structure provided with a slab and a series of pillars placed at a fixed distance. Such a structure permits a uni- form stress distribution all over the surface, thus producing an excellent static and dy- namic load-bearing capacity. GREEN ROOF WALKWAYS TECHNICAL VOID SPACE FILLING OF SLABS AND FOUNDATIONS LIGHTENING OF SLABS COMPENSATION OF SLAB LEVEL VENTILATED CRAWL SPACE ACOUSTIC INSULATION MINIMODULO FRIDGE CELLS RESTORATION INTERVENTIONS APPLICATIONS GEOPLAST HOUSING SYSTEM STORMWATER MANAGEMENT VENTILATED ROOFS AEROBIC STABILIZATIONSYSTEMS 3
  • 4. Modular and single use formwork system for ventilated crawl spaces for the creation of a physical barrier between the ground and the building MODULO ADVANTAGES BUILDING www.geoplast.it stackable Unmatched logistical advantages when transporting and storing. At a height of 50 cm, conventional filling requires 50 trucks of filling in comparison to only 1 truck of MODULO. light By far it is the lightest filling solution; the total weight of the cross section is approximately equal to the thickness of the upper slab high load bearing Countless pillars, arches and domes create the highest load bearing structure fast When compared with traditional systems, it guarantees a faster installation up to the 80% (in respect to the use of the traditional inert materials) void space The void space created under MODULO allows an easy installation of electrical as well as mechanical systems. The void space is also perfect for ventilating damp and RADON GAS away from the building savings MODULO system allows savings compared to the use of traditional inert materials, especially in terms of transport and installation 4
  • 5. ACCESSORIES FOR VENTILATED FOUNDATIONS GEOBLOCK MODULO GEOBLOCK MULTIMODULO A SUMMARY OF THE TECHNICAL DATA HEIGHT from 13 to 70 cm WEIGHT PCS. from 0,55 to 4,29 kg HEIGHT from 13 to 40 cm WEIGHT PCS. from 0,37 to 0,98 kg 13/70 13/40 www.geoplast.it 50/71 50/71 50/7150/58 50/58 H50/58 71H 71 71 MINI MODULO MULTI MODULOMODULO MODULO | TECHINICAL DATA 5
  • 6. GEOPLAST offers a plan- ning service on the basis of a DWG analysis of the foun- dation, in order to obtain a graphic file with an accu- rate counting of the pieces and a detailed installation scheme. The planning no cuttingcutting The combination of MODULO and GEOBLOCK allows the creation of a monolithic slab without the risk of cracks or breakage. The extension is an adjustable product, adaptable to any worksite situation and available for every MODULO height.  THE EXTENSION GEOBLOCK GEOBLOCK WHAT ARE THE ADVANTAGES? A STRUCTURAL CONTINUITY single pour of crawl space and foundation beams B SAFETY IN THE WORKSITE It is possible to walk over the formwork, espe- cially along the perimeter, as there is always a complete element C ELIMINATION OF THE DOUBLE FORMWORK thanks to GEOBLOCK the beams does not need to be formed internally D COMPENSATION ADJUSTABILITY the depth of GEOBLOCK extension can be modified E NO CUTTING OF THE FORMWORK the distances can be compensated without cutting the formwork BUILDING www.geoplast.it 6
  • 7. MODULO | GEOBLOCK The possibility to pour at the same time the crawl space slab and the foundation beams avoids the ne- cessity of installing, pouring and dismantling the formwork for the foundation beams: the construc- tion operations will be reduced to a single pour, with various cost-effec- tive advantages thanks to GEOB- LOCK, which works as a side cap of the formwork. Moreover, the single pour produces a higher resistance for the fragile coupling point be- tween the beam and the slab. SINGLE CONCRETE POUR Lean concrete GEOBLOCK MODULO formwork Wire Mesh Concrete slab 1 2 1 2 3 3 4 4 5 5 www.geoplast.it 7
  • 8. ISSUES CAUSED BY RADON GAS RISING WHAT IS IT? The origin of Radon in our houses Source: ©Bob’s Radon Mitigation Soil Well Water External Air Building Materials Public water system RADON is an odourless and colourless radioactive gas that can be found in variable quantities in the Earth’s crust. The main source of environmental emission of this gas is the soil itself. Radon tends to accumulate in closed, unventilated rooms of buildings, especially in ground floors. In these ar- eas, RADON can reach high concentration levels, hus could create very seri- ous health hazards. This problem could be easily prevented if considered at the planning stage of the building. The soil is a heterogeneous mixture of solid elements, air and water. The last one is the most subject to fluctuation, due to meteoric and groundwater contribution, evapo- ration and deep percolation. Water can cause serious issues when in contact with a traditional founda- tion: infiltrations, cold, humid and unhealthy environments, conden- sation, fungi and mold, as well as the possibility of deterioration of the timber elements of the struc- ture. The direct contact with the ground causes rising damp issues to people and buildings. Rising damp is the most common type of humidity and can be found both in old and new buildings. 68% 19% 9% 3% 1% Where does it come from? BUILDING www.geoplast.it damp 8
  • 9. BUILDING | NO RADON GAS RISKS FOR YOUR HEALTH DAMP What are the consequences? W.H.O. World Health Organization RADON is the second cause of lung cancer after cigarette smoking. The World Health Or- ganization supports this state- ment and classifies RADON GAS as one of the most carcino- genic and harmful substances for humans. www.geoplast.it STATIC DAMAGES: the salts that can be found in the building material and in the soil melt down in the water. They rise up to the upper layer of the wall and increase their vol- ume up to 12 times. The plaster will start to come off and the entire structure will deterio- rate AESTHETICAL DAMAGES: damp spots or marks, mould, paint that splits apart, deterio- ration of the structures and of the wooden furniture HEALTH DAMAGES: the mould feeds on rising damp and releases harmful spores, moreover the places become unhealthy and cold facilitating deaseases and physical discomfort 9
  • 10. RADON GAS MITIGATION RISING DAMP ELIMINATION BARRIER GROUND/FLOORING NO MOULD ADVANTAGES THE VENTILATED CRAWL SPACE WHY? It is possible to defend ourselves against RA- DON GAS and rising damp that are all caused due to direct contact with the ground; VENTILATED FOUNDATION. This in- novative yet simple solu- tion guarantees uniform and natural air circulation between the ground level and the ground floor. A properly ventilated crawl space avoids contact of the building with the ground, creates an “EMP- TY SPACE” with many benefits to the building’s health. GEOPLAST sug- gests a specific system for the creation of a ventilat- ed crawl space: MODULO SYSTEM. Even the ancient Romans understood that the direct contact with the ground was not healthy: in fact, they built crawl spaces in order to eliminate rising damp from the building while heating their houses. The concept of VENTILATED FOUNDATION, synonymous with healthy houses, developed in this way. The history BUILDING www.geoplast.it 10
  • 11. The chimney effect is a natu- ral phenomenon generated within ventilated areas con- nected with the outside and itisproducedbypressuredif- ferences. These differences are caused by the air density and the fluids temperature. It ispossibletotakeadvantage of this effect to improve the ventilation of a crawl space, thus creating the ideal air cir- culation for the elimination of rising damp and the dis- persion of Radon Gas in the atmosphere. The chimney effect HOW IS IT CREATED? In order to improve the ventila- tion of the foundation created with MODULO, it would be use- ful to take advantage of the CHIMNEY EFFECT. For a proper ventilation, the system should be oriented from North to South or where not possible, from East to West. The greater the differ- ence in height, the greater the air draught. The inlet pipes must be placed with: - INLET: colder side (NORTH or EAST) and close to the ground level (~50 cm) - OUTLET: warmer side (SOUTH or WEST) and in an higher position (usually at the height of the inter- floor, if possible). The air flow can be obtained creating holes of 80/120 mm diameter over the perimetral beams, every 3,50/4,00 m, provided with the PVC pipe connection and external stain- less steel grids with anti-intru- sion net. The pipe with the low- er inlet must reach half of the formwork in order to guarantee an efficient air channeling and to generate a chimney effect. To guarantee a uniform air circulation, all the ar- eas must be connected together even when inter- rupted by foundation beam or kerbs. GEOBLOCK extensions need to be perforated in order to insert the pipe into the element to connect the crawl space with the outside. The connection must be made with worksite PVC pipes. NORTH (colder side) SOUTH (warmer side) SOUTHERN SIDE NORTHERN SIDE MODULO | APPLICATIONS www.geoplast.it 11
  • 12. BUILDING LIGHTENING OFSLABS MODULO is also a lightening system that can offer many benefits. First, it is particularly useful in multi-storey build- ings as the total structure becomes lighter with MOD- ULO system. This lightness reduces the thickness of the slab, as well as the total load of the structure burdening on pillars and foundations. Sec- ond, there are savings both in terms of time, labour and material costs, because the amount of concrete and steel used is highly reduced. Final- ly, thanks to the creation of a void space in multi-storey buildings, MODULO ensures noise reduction, heat insu- lation and an higher living comfort. Simplified logistics Heat insulation Crack prevention Thickness of the slab reduced MODULO Concrete pour Wire mesh Flooring set Insulation layer www.geoplast.it Slab 12
  • 13. MODULO | APPLICATIONS TECHNICAL VOIDSPACE With MODULO it is pos- sible to raise the level of the floor and also create a structural void space that allows the passage of electrical, heating, ventilation, air condi- tioning and plumbing systems. This space al- lows an easy and eco- nomic functioning of the building. Cables and pipes can be laid before or after the construction and the maintenance is not invasive. Moreo- ver, the implementation can be done both in new and renovated build- ings. The surface is con- tinuous unlike modular raised floors and has a very high load bearing capacity. High energy efficiency High load bearing surface Easy to install systems Void space for the passageoftechnicalinstallation MODULO Concrete pour Wire mesh Flooring set Insulation Layer www.geoplast.it 13
  • 14. MODULO and GEOBLOCK Concrete pour Wire mesh Flooring set Insulation Layer Facilities BUILDING FILLINGOF SLABS AND FOUNDATIONS Thanks to its logistical advantages and light- ness, MODULO is the best filling system. In comparison with tradi- tional filling materials (such as: sand, gravel, etc...), MODULO is light- est since the extra load of the filling is only the con- crete that comes on top of the system. Moreover, when used on the roof of a building, it lightens the entire structure, favour- ing also ventilation. Quick installation Economical advantages Time and material savings The best filling system www.geoplast.it 14
  • 15. MODULO | APPLICATIONS NEW FLOOR MINIMODULO EXISTING FLOOR Intervalbetweenthefrequenciesofreference(ISO717-2) CurveoftheexperimentalvalueswithouttheemploymentofMODULOH6 CurveoftheexperimentalvalueswiththeemploymentofMODULOH6 Curveofthereferencevalues(ISO717-2) Frequency f (Hz) Standardlevel(dB) ACOUSTIC INSULATION MINIMODULO Thanks to MODULO H6, Geoplast manages to reduce theslabnoiseimpactupto10 dB compared to what would happen in the same building without MODULO. The law disposal, n° 447 dat- ed 26/10/95, on noise pol- lution establishes the basic principles for the safeguard of the outdoor and indoor settings.As for the building sector, a Prime Minister’s Decree, dated 5/12/97, on the “passive acoustic requi- sites for the buildings”, was published. The decree de- fines the reverberation time, the apparent soundproofing power of the partition walls, the standardized sound- proofing of the facade and the standard level of slabs noise impact. Acoustic insulation Soundproofing power Reduction of the noise impact Modulo H6 application example www.geoplast.it 15
  • 16. BUILDING COMPENSATION OF SLAB LEVEL Thanks to its high ver- satility MODULO can be used as an alternative to the traditional inert fill- ing systems. In the of- fices where the spaces are divided in different levels, MODULO is the perfect solution. It fills the gap between differ- ent levels without adding extra weight on the entire structure. Simplified logistics High lightening Labour savings An alternative to the traditional inert filling systems www.geoplast.it Wire mesh Concrete pour Facilities screed Insulation layer Flooring set MODULO and GEOBLOCK 16
  • 17. MODULO | APPLICATIONSMODULO | APPLICATIONS GREEN ROOF WALKWAYS Green areas have al- ways been an addition- al value in our cities. In small areas where there is not enough space to use, different levels solutions had to be taken into consid- erationso, the concept of green roof had to be introduced. Green roofs need walkways to cross the green areas as it happens in our gardens and MODULO large range of heights are the best solution. Load weight reduction high load bearing capacity Quick to install Walkways to cross the green areas www.geoplast.it Earth filler Reinforced concrete slab Paving MODULO and GEOBLOCK MINIMODULO 17
  • 18. FRIDGE CELLS In warehouses and fridge cells the cold reaches the ground, lowering its temperature to below 0°C. This produces the freezing of the soil, thus increasing the water vol- ume and causing cracks and deformations of the floor. The most cost- effective and safe solu- tion to this problem is the building of a ventilated foundation between the ground and the build- ing, in order to eliminate moisture infiltrations completely. No frost heaving High load-bearing capacity Technical void space Fresh products, stored in safe environments MODULO and GEOBLOCK Concrete pour Wire mesh Flooring set Insulation layer www.geoplast.it BUILDING 18
  • 19. RESTORATION INTERVENTIONS MINIMODULO system is very useful in renovation in- terventions, as it allows the creation of ventilated floors with mini technical void spaces suitable for hydrau- lic pipes and electrical in- stallations. The products’s heights range permits to intervene also with reduced thickness, thus avoiding loss of useful height. More- over, in difficult to access areas, like historical cen- tres, it simplifies logistics and transport as it is space- saving and easy to handle. Reduced thickness Moisture elimination Downstream intervention The innovative ventilated crawl space MINIMODULO Concrete pour Wire mesh Flooring set Facilities www.geoplast.it MODULO | APPLICATIONS 19
  • 20. VENTILATED ROOFS Recently the construction world has increasingly fo- cused on the planning of high energy-efficient build- ings with high environmen- tal comfort: this is possible also through the ventilation of roofs and walls. MINI- MODULO is ideal for the cre- ation of ventilated surfaces designed to reduce heat transmission and thermal shock. This system cools down the roof and walls during summer and warms them during winter. The form of the element and the short-distanced feet allow the creation of a ventilation chamber in both directions. Condensation effect elimination Ventilation in both directions Reduced weight of the elements Thermal comfort with ventilated roofs MINIMODULO Slab Concrete pour Waterproof sheath Waterproof sheath Flooring set Insulation layer Installation screed Wire mesh www.geoplast.it BUILDING 20
  • 21. MODULO is particularly suitable for the creation of pre-fabricated “low cost houses”. This is a particu- larly easy and fast system that improves life quality by separating the floor from the ground thanks to innova- tive construction methods. MODULO can be a winning solution also with last gen- eration timber lodges: their only weakness is the neces- sity to create a ventilated foundation in order to ther- mally insulate the house. The ventilation created with MODULO eliminates rising damp protecting and seal- ing the timber frame. High productivity low-cost houses www.geoplast.it Costs reduction Healthy and safe house Fast construction GEOPLAST HOUSINGSYSTEM MODULO | APPLICATIONS 21
  • 22. MODULO allows the crea- tion of rainwater storage and lamination tanks with a reduced height and a large surface. This is the ideal so- lution when the groundwa- ter is close to the ground- level or during urban requalification interven- tions that could modify the hydraulic system of a cer- tain area. The wide range of heights and the system re- sistance allow the creation of storage ponds adaptable to any situation. Reduced digging depth Good storage capacity High load-bearing capacity Creation of storage tanks with reduced height MODULO and GEOBLOCK Concrete pour Flooring set Pump Wire mesh STORMWATER MANAGEMENT www.geoplast.it BUILDING 22
  • 23. www.geoplast.it AEROBIC STABILIZATION SYSTEMS MODULO allows the crea- tion of a perforated floor- ing, with a uniform distribu- tion of the holes all over the surface. This facilitates a uniform diffusion of the air within the waste, in order to optimize the process and optain an high quality final- product. MODULO structure has an high resistance to loads, allowing the transit of the machinery for the load and unload of the material or for the waste mechanic treatment. Uniform air diffusion Quick and easy installation High resistance to loads Optimal treatment of organic waste BIOMODULO + GEOBLOCK Flooring set Weak concrete Gravel Inspection channel MODULO | APPLICATIONS 23
  • 24. DIMENSIONS OF MODULO H3/H60 Height Size cm Weight kg Concrete Consum. m3 /m2 Packaging size m3 /m2 m2 per pallet no. pcs. per pallet 3 50 x 50 0,76 0,004 120 x 102 x H220 180 720 6 50 x 50 0,99 0,009 120 x 102 x H220 180 720 9 58 x 58 1,11 0,010 120 x 120 x H240 240 720 13 50 x 50 1,17 0,028 102 x 102 x H235 90 360 15 50 x 50 1,18 0,030 102 x 102 x H240 90 360 17 50 x 50 1,35 0,035 102 x 102 x H235 90 360 20 50 x 50 1,38 0,037 102 x 102 x H240 90 360 25 50 x 50 1,40 0,038 102 x 102 x H235 90 360 27 50 x 50 1,44 0,040 102 x 102 x H235 75 300 30 50 x 50 1,55 0,044 102 x 102 x H240 75 300 35 50 x 50 1,61 0,052 107 x 107 x H230 75 300 40 50 x 50 1,78 0,056 107 x 107 x H230 75 300 45 71 x71 2,97 0,064 151 x 151 x H230 150 300 50 71 x71 3,50 0,076 151 x 151 x H230 150 300 55 71 x71 3,55 0,078 151 x 151 x H225 120 240 60 71 x71 4,05 0,079 153 x 153 x H230 120 240 BUILDING 24
  • 25. DIMENSIONS OF DIMENSIONS OF MODULO MULTIMODULO H13/H40 H65/H70 Height Size cm Weight kg Concrete Consum. m3 /m2 Packaging Size m3 /m2 m2 per pallet no. pcs. per pallet 13 71 x71 2,14 0,020 151 x 151 x H225 180 360 15 71 x71 2,19 0,027 151 x 151 x H225 180 360 17 71 x71 2,24 0,028 151 x 151 x H226 180 360 20 71 x71 2,45 0,032 151 x 151 x H250 150 300 25 71 x71 2,62 0,033 151 x 151 x H235 180 360 27 71 x71 2,59 0,035 151 x 151 x H235 180 360 30 71 x71 2,99 0,042 151 x 151 x H250 150 300 35 71 x71 2,73 0,045 151 x 151 x H240 180 360 40 71 x71 3,19 0,050 151 x 151 x H265 150 300 Height Size cm Weight kg Concrete Consum. m3 /m2 Packaging Size m3 /m2 m2 per pallet no.pcs per pallet 65 71 x71 4,25 0,084 153 x 153 x H230 120 240 70 71 x71 4,10 0,083 153 x 153 x H240 120 240 www.geoplast.it MODULO | DIMENSIONAL TABLE 25
  • 26. fermagetto moduloThis element prevents the intrusion of concrete in the crawl space. It is available for MODULO heights from 13 to 40 cm fermagetto in plastic paperboard Side closure element for MODULO heights from 45 to 70 cm *ringretaining for MODULO H65 e H70 ACCESSORIES OF MODULO SYSTEM GEOBLOCK MODULO* *pitch: 3,5 cm *pitch: 3,5 cm GEOBLOCK MULTIMODULO* fermagetto in plastic paperboard Side closure element for MULTIMODULO heights from 13 to 40 cm ACCESSORIES OF MULTIMODULO SYSTEM GEOBLOCK Modulo Min Ext. Max (cm) Packaging size (cm) No. pcs. H13 3,5 - 25 110 x 110 x H180 500 H15 3,5 - 25 110 x 100 x H180 500 H17 3,5 - 25 110 x 120 x H190 500 H20 3,5 - 25 110 x 120 x H195 500 H25 3,5 - 25 110 x 120 x H195 500 H27 3,5 - 25 115 x 120 x H200 500 H30 3,5 - 25 115 x 120 x H200 500 H35 3,5 - 26 115 x 120 x H210 500 H40 3,5 - 26 120 x 130 x H210 500 H45 3,5 - 36 100x120xH220 200 H50 3,5 - 37 100x120xH225 200 H55 3,5 - 39 106x120xH230 200 H60 3,5 - 38 106x 120 x H240 200 H65 3,5 - 39 110 x 120 x H240 200 H70 3,5 - 39 110 x 120 x H245 200 GEOBLOCK Multimodulo Min Ext. Max (cm) Packaging size (cm) No. pcs. H13 2,4 - 23 120 x100 x H110 500 H15 2,4 - 23 110 x 93 x H110 500 H17 2,4 - 23 121 x 93 x H110 500 H20 2,4 - 23,5 110 x 97 x H120 500 H25 2,4 - 24 122 x 100 x H120 500 H27 2,4 - 24,5 120 x 102 x H130 500 H30 2,4 - 25 120 x 102 x H130 500 H35 2,4 - 25 124x 103 x H140 500 H40 2,4 - 26 125 x 107 x H140 500 GEOBLOCK www.geoplast.it BUILDING 26
  • 27. 200 - 500 500 - 1000 1000 - 2500 2500 - 5000 5000 - 10000 71 cm 71 cm 71 cm 71 cm 10000 Entità di carico (perm. acc.) (Kg/m2 ) 50 cm 50 cm MINIMODULO MODULO 50 x 50 MODULO 71 x 71 MULTIMODULO 50/58 cm 50/58 cm LOAD TABLES LOAD (Kg/m2 ) THICKNESS of the slab (cm) WIRE MESH (mm) THICKNESS lean concrete (cm) THICKNESS gravel (cm) GROUND pressure (Kg/cm2 ) 500 5 Ø5/25x25 5 0,21 1,000 5 Ø6/20x20 5 0,42 2,500 5 Ø6/20x20 5 1,06 5,000 5 Ø8/20x20 10 0,76 10,000 6 Ø10/20x20 5 10 0,77 10,000 To evaluate each case, please contact Geoplast Technical Department LOAD (Kg/m2 ) THICKNESS of the slab (cm) WIRE MESH (mm) THICKNESS lean concrete (cm) THICKNESS gravel (cm) GROUND pressure (Kg/cm2 ) 500 5 Ø5/25x25 5 0,29 1,000 5 Ø6/20x20 5 0,58 2,500 5 Ø8/20x20 10 0,72 5,000 7 Ø8/20x20 5 10 0,90 10,000 6 Ø10/20x20 5 15 1,10 10,000 LOAD (Kg/m2 ) THICKNESS of the slab (cm) WIRE MESH (mm) THICKNESS lean concret (cm) THICKNESS gravel (cm) GROUND pressure (Kg/cm2 ) 500 5 Ø5/25x25 5 0,42 1,000 6 Ø6/20x20 5 0,85 2,500 7 Ø8/20x20 10 1,14 5,000 8 Ø8/20x20 5 10 1,42 8,000 10 Ø10/20x20 5 15 1,35 10,000 To evaluate each case, please contact Geoplast Technical Department LOAD (Kg/m2 ) THICKNESS of the slab (cm) WIRE MESH (mm) THICKNESS lean concret (cm) THICKNESS gravel (cm) GROUND pressure (Kg/cm2 ) 500 5 Ø5/25x25 5 0,21 1,000 5 Ø6/20x20 5 0,41 2,500 5 Ø6/20x20 5 1,03 5,000 6 Ø8/20x20 10 0,85 10,000 8 Ø8/20x20 5 15 1,07 10,000 To evaluate each case, please contact Geoplast Technical Department To evaluate each case, please contact Geoplast Technical Department www.geoplast.it MODULO | LOAD TABLE 27
  • 28. MODULO + GEOBLOCK INSTALLATION PREPARATION Creation of a laying surface with lean concrete and ins tallation of the external formwork and the reinforcements of the perimetral beams. GEOBLOCK Installation of GEOBLOCK to get closer to the reinforcements of the foundation: in this way GEOBLOCK permits the shuttering of the beams. FACILITIES Installation of the pipes to place them into the perimetral ventilation holes and then place of the possible channeling systems for the pipes. REINFORCEMENT Installation of the load distribution mesh on MODULO formwork and connect it to the foundation beams reinforcement. FORMWORK Installation of MODULO formwork following the instructions, from right to left as marked in the formwork, without any cutting. SINGLEPOUR Pour of the beams and the foundation slabs. Follow the instruction in order to pour correctly. 1 4 2 5 3 6 MODULO formwork system must be installed FROM RIGHT TO LEFT AND FROM TOP TO BOTTOM, keeping the molded arrows pointing towards and to the left. It is essential to verify the correct anchor- ing of the feet! 3rd ROW 2nd ROW 1st ROW www.geoplast.it BUILDING 28
  • 29. CONCRETE POURING Stage 1 Partially fill MODULO feet Stage 2 Partially fill all kerbs and foundation beams Stage 3 Complete the pour of the feet, kerbs and foundation beams After having installed some MOD- ULO elements, it is possible to walk on the formwork, being careful to walk only in proximity of the pil- lars and not directly over the dome. Once the distribution welded wire mesh is placed, the whole surface is walkable. In the case of pumped concrete, keep the pump outlet at a maximal distance of 20 cm from the formwork, in order to avoid an excessive pressure. The pour should be performed by first fill- ing partially the feet and then the upper part of MODULO, not vice- versa. Pour only after the place of the welded mesh and after having verified the correct installation of the formwork. DURING SUNNY DAYS WITH TEMPERATURES OF ABOUT 30°C, IT IS RECOMMENDED TO POUR IN THE COOLEST HOURS OR TO SOAK THE FORMWORK www.geoplast.it MODULO | CONCRETE POURING 29
  • 30. Prove di carico From predimensioning to load tests ANALISI F.E.M. 5275 MODULO The F.E.M. analysis (Finite Element  Method) allows the study of structures built with MODULO sys- tem. The research shows that the system’s leg has a solid body behaviour: that means that the system is not subjected to bending nor torsional strains. Tension stress diagram 26 0 -26 -52 -78 -104 N/mm2 X 10-2 Geoplast esegue sui pro- dotti della gamma MODU- LO costanti e rigorosi test e controlli interni in grado di garantire un elevato controllo della qualità. Su alcuni prodotti sono stati effettuati test da parte di enti certificatori terzi, i quali hanno rilasciato certificati con i valori di compressione ottenuti. Inquadra il simbolo col tuo smartphone per scaricare il documento. DESIGN ASSISTANCE Our technical unit is at your complete disposal . OUR STRENGTHS ARE: FEASIBILITY ANALYSIS PREDIMENSIONING OF THE STRUCTURES ASSISTANCE DURING THE EXECUTIVE DESIGN Study results SOLID BEHAVIOUR REDUCED SYSTEM DEFORMATION DOES NOT NEED REINFORCEMENT FEET www.geoplast.it BUILDING 30
  • 31. www.geoplast.it MODULO | CASE HISTORY CASE HISTORY Modulo Geoblock Ciudad de las artes y las ciencias Spain Morocco Mall Morocco Multimodulo Modulo Geoblock Adnan Menderes Airport Turkish 31
  • 32. GEOPLAST S.p.A. 35010 Grantorto PD - Italia - Via Martiri della Libertà, 6/8 tel +39 049 9490289 - fax +39 049 9494028 e-mail: geoplast@geoplast.it - www.geoplast.it rev.000-07/2015