I'm happy to share a general presentation of Castoldi & Moretti. A lot of information on Castoldi&Moretti's SSR Voltage Stabilizer, the company, the organisation, the prodution sites and the installed base
2. • Innovation is in our DNA
• Applications
• Technical principle and advantages
• Why choose our products?
• SSR vs conventional systems
• Products portfolio
• Management Team and Operations
• Sales organization
• Production process and Certifications
• References
www.castoldimoretti.com 2
Agenda
3. • Our groundbreaking SSR - Shield Stabilizer
Regulator - stabilize the MV & LV voltage level at
the nominal value even for fluctuation up to ± 20%
• Our SSR are fully designed and developed in Italy by
a team of expert with proven 30+ years of
experience in the electrotechnical industry
• Advanced design techniques, such as Finite Element
Analysis, are massively used in the design phase
• The most advanced process, such as the Vacuum
Technology, are used in the manufacturing phase
• Castoldi&Moretti innovative SSR are patent pending
www.castoldimoretti.com 3
Innovation is in our DNA
4. When the lines have a significant length,
it may become essential to compensates
the variable voltage drop due to the
variable load
Moreover, the new paradigm of the Smart
Grid, with the distribution networks fed by
an increasing percentage of renewable
energy sources, introduces additional
voltage fluctuation.
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Applications: Distribution Utilities
5. In remote manufacturing departments, far
from the power source of the factory, the
voltage drop due to the power cable length
(dynamically affected also by the operations)
can bring to voltage fluctuation that may not
be suitable to operate machine-tools, welding
machines and drying processes.
In industries of significant size feed by their
own power transformer with manual voltage
control within ± 5% of the nominal value, the
manual voltage adjustment operation can
bring unsuitable production discontinuity.www.castoldimoretti.com 55
Applications: industry
6. Voltage fluctuations in a building, an hotel, a
hospital or a shopping mall can bring
considerable problems to the electrical devices.
Voltage fluctuations can have exogenous origin
or can be caused by the user itself with load
variations.
To power the assets with voltage different than
the nominal, is unacceptable for mission-critical
devices and can bring a reduction in the asset’s
service life and an increase of the maintenance
costs.
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Applications: civil users
7. • Innovative design
In the SSR the output voltage is contact-less regulated by the position of a mobile
isolated short-circuited coil over the fixed coil in the magnetic core
• Extended stabilization
The SSR is able to continuously and dynamically stabilize the voltage level at the
nominal value even for fluctuation up to ± 20%
• Continuous regulation
Thanks to its design, the SSR controls the voltage in continuous way and not by step
as the conventional system. This is done by the mean of a brush-less motor that
automatically and dynamically adjust the position of a mobile isolated short-
circuited coil
• Safer and cost effective
This peculiar designs brings a more cost effective solution (up to 30% price
reduction compared to the conventional systems) and additionally overcomes
the need to use sliding contacts avoiding the relevant sparks and the related
carbonaceous residues that negatively affects the conventional systems.
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Technical principle and advantages
8. www.castoldimoretti.com 8
• Innovative
The SSR overcomes the needs of sliding contacts and avoids the
relevant sparks and related carbon residues that negatively affects the
conventional systems
• Plug & Play
The SSR is available alone, as plug and play voltage stabilizer, or it can
be delivered embedded in a stabilized power transformer
• Smart & scalable
The SSR is Smart Grid & Industry 4.0 ready and it is available in
standard modular configurations from 0,4 to 24 kV with power ranging
from 250 to 5000 kVA. The modularity easily enable tailor made
solutions for special applications.
Why choose our products?
10. • SSR-LV Low Voltage Shield Stabilizer Regulator
• SSR-MV Medium Voltage Shield Stabilizer Regulator
• T-SSR Medium Voltage Stabilized Trafo
The T-SSR is a stabilized transformer that integrates a power transformer and an SSR MV
Controller in a single box. See SSR-MV technical data.
Above data refers to the standard products. The modularity easily enable full tailor made
solutions for special applications.
• IOT – Automation 4.0
The digital controller for the SSR is actually under
development. It will open the SSR to the IOT and
Automation 4.0 world
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Product’s portfolio
Line Power Rated Voltage Stabilized Power Regulation Stabilzed current
50 - 380 kVA 380 V 5 - 60 kVA Up to ± 20% 76,0 - 455,8 A
Line Power Rated Voltage Stabilized Power Regulation Stabilzed current
250 – 5.000 kVA 15 -22 kV 25 – 1.000 kVA Up to ± 20% 13,1 – 262,0 A
11. • Management Team HQ
Stefano Moretti Chief Executive Officer Milan
Alberto Castoldi Vice President and R&D Director
Filippo Passante Sales Director
Olivier Auvray Industrial Director
Bruno Colombo Chief Finance Officer
• Operations
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Products Range Technology Location Uncover
surface
Cover
Surface
People Capacity Lead lime
Ex-Works
SSR MV
T-SSR MV RIP - OIP Siena 80.000 m2
40.000 m2
120 4.000 pcs/y 6 weeks
SSR LV LV RIP Milan 2.000 m2
1.200 m2
6 1.000 pcs/y 4 weeks
Management Team and Operations
12. Sales representative per Countries
• North Europe
• Central Europe
• Russia – Belarus – Siberia
• Albania – Cuba – Romania
• Ghana – Ivory Coast – Morocco
• Algeria
• Middle East
• China
• USA - Canada
• Brazil www.castoldimoretti.com 12
Sales organization
13. FINISHING & ACCESSORIES
All the product are full accessorized
and finished as per customer
specifications
CERTIFICATIONS
• ISO 9001 production process to
ensure high quality products
• ISO 14000 to ensure full
environmental respect
• ISO 18000 to ensure safety of
operators
• Compliance to Italian DSO norms
TREATMENT & FILLING
Advanced processes, such as the
Vacuum Techology, are used in the
maufacturing of this Made in Italy
device
MANUFACTURING
All critical parts & components are
insourced
TESTING (IEC – ANSI STANDARDS)
Routine test covers 100% of the
production and functionalities
SKILL
High skilled people ensure high
quality product
MADE IN ITALY
Production process and certifications
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14. References (1/2)
Installed Base
The SSR system is the evolution of a design solution invented by Alberto Castoldi and widely used for voltage
regulation in glassworks factories which today can claim a solid installed base and a multi-year continuity of
service.
YEAR FACTORY TYPE
2000 Fardis powerplant Iran n. 1 shield regulator 1 phase 350 kva 380/0-550 volt
2000 F.I.C. ( G.B) Oriental glas n. 1 shield regulator 3/1 phase 250 KVA 220/0- 380 volt
2000 Italelettra (Italy) n. 1 shield regulator 1 phase 20 kva 380/0-380 volt
2001 F.I.C. ( G.B.) Iran n. 1 shield regulator 3/1 phase 500 kva 15000 /0-380 volt
2001 ENEL (Italy) n. 3 shield regulator ( stabilizer type) 10 kva 220+-10%/220+-1%
2002 Bormioli Rocco (Italy) n. 2 shield regulator 3 phases 3400 kva 15000/0- 380 volt
2002 Vetrerie Piegaresi (Italy) n. 2 shield regulator 1 phase 56 kva 223/-700 + 700volt wuth automatic regulation
2002 Imefy (Italy) n. 1 shield regulator 3 phases 20 kva 380/0-380
2003 F.I.C. ( G.B.) Turkey n. 1 mix regulator 3 phases 600 kva 34500/450- 150 volt
2003 F.I.C. ( G.B.) Turckey n. 1 mix regulator 3 phases 300 kva 34500/450- 100 volt
2003 Alcatel n. 1 stabilizer 3 phase 60 kva 355-424 / 303-400 volt
2003 F.I.C. ( G.B.) PPG n. 2 mix regulator 3/2 phases 588 kva 415/780-0 volt
2004 Vetrerie Piegaresi (Italy) n. 12 shield regulators 1 phase 56 kva 223/-700 + 700volt with automatic regulation
2004 Gavazzi (Italy) n. 1 shield regulator –stabilizer 150 kva for offshore petroleum platform
2004 Mvl. Co (Iran) n. 1 shield regulator 3/1 phase 500 kva 15000 /0-380 volt
2004 LIPEX (Germany) n. 2 shield regulator 150 KVA 400/100-300 V
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15. www.castoldimoretti.com 15
YEAR FACTORY TYPE
2005 F.I.C. (G.B) Japan n. 1 regulator 1000 kva 10000/ 220-50 V in 6 step ( on volt tap changer- with inter step continuos regulation
2005 F.I.C. (G.B.) n. 1 step regulator 1000 kva 15000/60-220 volt – 1700
2006 F.I.C. (G.B.) n. 1 shield regulator 800 kva 33000/40-215 volt – 1700
2006 LIPEX (Germany) n. 2 shield regulator 2046 kva 6000/72-304 volt – 5000
2007 MCR (Italy) n. 1 shield regulator 1100 kva 6000/60-160 volt – 5000 A
2007 TECHGLASS n. 1 regulator 1150 kva 22000/ 220-50 V in 5 step ( on volt tap changer- with inter step continuos regulation
2008 F.I.C. G.B.) n. 1 step regulator 600 kva
2008 TECHGLASS (Poland) n. 1 regulator 600 kva 15000/ 220-50 V in 5 step ( on volt tap changer- with inter step continuos regulation)
2008 MCR (Italy) n. 1 shield regulator 1060 kva 3f 50Hz 6000/60-160 volt
2008 TECHGLASS (Poland) n. 2 shield regulator 1100 kva 20000/280 100 volt
2009 MCR-BDF Russia n. 1 shield regulator 1200 kva 3f 50Hz 6000/60-160 volt 2500Af max
2010 F.I.C. (G.B.) Ukraina Lisichansky Glass
Factory
n. 1 shield regulator 1600 kva 3f 50Hz 6000/60-210 volt 3700A max
2010 OI SAN POLO n. 1 shield regulator 2000 kva 3/2f 50Hz 2000/0-270 volt 5000A max
2011 TECHGLASS (Poland) n. 1 shield regulator 607 kva 3f 50Hz 15000/40-115 volt 1760 A max
2011 TECHGLASS (Poland) n. 1 shield regulator 610 kva 3f 50Hz 10000/80-180 volt 1400A max
2011 TECHGLASS (Poland) n. 1 shield regulator 861 kva 3f 50Hz 10000/50-250 volt 1400A max
2012 Advantech n. 4 Shield regulator 1f 800 kva 50Hz 10000/400-180 volt 4000A max
2014 TECHGLASS POLAND Saudi n. 1 Shield regulator 1200 kva 3f 60Hz 13800volt/ 40-102 volt 3910 A max phase
2014 BDF Uruguay n. 1 Shield regulator 1f 60 Hz 750 kva 4160 vot/ 286-108volt 8 taps with intersteps continuous regulation 10%
2014 AMC-glass Russia n. 1 Shield regulator 3f 50Hz 900 kva 10000v/ 180-40 vf 4000 A max
2015 Neuborg (Bormioli) n. 1 shield regulator 500 kva 3 phases 20000/0-180 volt 1285 A max
2015 Neuborg (Bormioli) n. 1 shield regulator 300 kva 3 phases 20000/40-150 volt 1000 A max
References (2/2)
16. www.castoldimoretti.com 16
Welcome to Castoldi&Moretti, your solid partner to
design, develop and produce special electrical
equipment’s and solutions to boost your business!