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CAST IRON METALLURGY
Cast Iron:
Classification of Cast Iron:
Carbon Equivalent:
DUCTILE IRON (SPHEROIDAL GRAPHITE IRON):
Elements such as copper or tin may be added to
increase tensile and yield strength while
simultaneously reducing ductility.
Improved corrosion resistance can be achieved by
replacing 15% to 30% of the iron in the alloy with
varying amounts of nickel, copper, or chromium
desulphurization methods:
Fusite method
Flour spur(CaF2) method
Calcium carbide method
Desulfurization of steel by injection of active agents
Magnesium treatment:
In order to prevent formation of low-melting iron sulphide manganese (Mn) is
added to steel to a content not less than 0.2%.
(FeS) + [Mn] = (MnS) + Fe
The melting temperature of manganese sulphide is relatively high - about 2930°F
(1610°C) therefore the steels containing manganese may be deformed in hot state
MnS inclusions are:
Brittle (less ductile than steel);
They may have sharp edges;
They are located between the steel grains.
Graphite Morphology:
Cast iron & Ductile iron foundry practice
Cast iron & Ductile iron foundry practice
Cast iron & Ductile iron foundry practice
Cast iron & Ductile iron foundry practice
Cast iron & Ductile iron foundry practice
Cast iron & Ductile iron foundry practice
Cast iron & Ductile iron foundry practice

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Cast iron & Ductile iron foundry practice

  • 1.
  • 4.
  • 6.
  • 7.
  • 8. DUCTILE IRON (SPHEROIDAL GRAPHITE IRON): Elements such as copper or tin may be added to increase tensile and yield strength while simultaneously reducing ductility. Improved corrosion resistance can be achieved by replacing 15% to 30% of the iron in the alloy with varying amounts of nickel, copper, or chromium
  • 9. desulphurization methods: Fusite method Flour spur(CaF2) method Calcium carbide method Desulfurization of steel by injection of active agents Magnesium treatment: In order to prevent formation of low-melting iron sulphide manganese (Mn) is added to steel to a content not less than 0.2%. (FeS) + [Mn] = (MnS) + Fe The melting temperature of manganese sulphide is relatively high - about 2930°F (1610°C) therefore the steels containing manganese may be deformed in hot state
  • 10. MnS inclusions are: Brittle (less ductile than steel); They may have sharp edges; They are located between the steel grains. Graphite Morphology: