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PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
CALIFORNIA WOOD & BIOMASS
UTILIZATION INFRASTRUCTURE
STATUS, TRENDS & OPPORTUNITIES
BOARD OF FORESTRY
OCTOBER 1, 2015
1
Larry Swan, U.S. Forest Service
R05 State & Private Forestry, Vallejo, CA
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
OUTLINE
• Context, S&PF Wood & Biomass Involvement & Useful Definitions
• Looking Back, Sawlogs & Biomass Utilization, 1972 vs 2012
• Current Status, Primary Processing & Biomass Utilization
• Forest Biomass Utilization Trends & Opportunities
• Crisp Conclusion
2
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
WHY IS S&PF INVOLVED WITH
WOOD & BIOMASS UTILIZATION?
• Long History – In CA, started in 1905 with UC Berkeley.
• S&PF – S&PF staff involved beginning 1960s.
• CAL FIRE - Involved with utilization since at least 1970.
3
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
USFS R05 WOOD & BIOMASS
UTILIZATION MISSION
• Retain a competitive and resilient wood products
industry infrastructure to help accomplish ecosystem
restoration objectives, create and retain jobs, and
partially defray management cost.
• Investments – From 2004-2015, about $33.3 million in
businesses, non-profits, state agencies, collaborative
groups and extension.
4
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
USEFUL DEFINITIONS
• Biomass – Residuals from forest management, wood processing, urban sources (e.g.
construction & demolition debris, prunings and tree removals), and agricultural
activities and processing. Woody biomass is usually either ground or chipped (i.e. cut)
into smaller particles.
• Forest Products Infrastructure – Includes management, harvest, transportation,
processing, marketing, distribution, and related support, such as financial/insurance
services and equipment/supplies vendors.
• Primary and Secondary Processing – 1° processing refers to conversion of logs to
lumber, chips, ground material, and pulp and other products. 2° processing refers to
further processing and adding value to 1° products.
• Board Mill – Used in reference to composite panels, including particle board, hardboard,
medium-density fiber board (MDF) and oriented strand board (OSB).
5
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
LOOKING BACK
UTILIZATION INFRASTRUCTURE
1972 VS 2015
Obvious and Less Obvious Changes – Supply quantity
and characteristics, federal and state environmental
laws and regulations, and technology and markets
(i.e. shake/shingle mills).
6
Old Skidder: http://www.vannattabros.com/1973pics/lc14wag1.jpg
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
CHANGES IN SUPPLY SOURCES,
HARVEST LEVELS, AND SAWMILL
PRODUCTION
Log Sources
Year USFS Private Other Public
1972 41% 56% 3%
2012 14% 83% 3%
7
Total Harvest, Sawmill
Log Consumption & Production
Year Log Harvest
Sawmill Log Input
(Eastside Scribner) Sawmill Production (Bd. Ft. Tally)
1972 5,450 MMBF 4,695 MMBF 5,400 MMBF
2012 1,425 MMBF 1,180 MMBF 1,900 MMBF
Percent Change -75% -75% -65%
California Forest Industry Wood Consumption and Characterization, 1972 (Howard 1974); California
Forest Products Industry and Timber Harvest, 2012 (McIver et al. 2015).
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
CHANGES IN PRIMARY PROCESSING
FACILITIES & MARKETS
California Primary Processing Facilities
Year Saw-mills
Veneer
&/or Ply-
wood
Pulp &/or
Paper
Board
(Com-posite
Panel)
Shake &
Shingle
Posts, Poles
& Pilings
Bio-
energy
Mulch, Firewood &
Other (e.g. Animal
Bedding)
1972 176 25 9 9 7 6 0(?) 0(?)
2012 30 2 0 1 0 1 26 11(?)
Percent
Change -83% -92% -100% -89% -100% -83%
Sub-
stantial Substantial
8
California Forest Industry Wood Consumption and Characterization, 1972 (Howard 1974);
California Forest Products Industry and Timber Harvest, 2012 (McIver et al. 2015).
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
WHY ARE THERE SO MANY
BIOMASS POWER PLANTS IN CA?
• PURPA of 1978, publicly-owned utilities purchased
electricity at avoided cost of generation
• Numbers peaked in late 1980s or early 1990s (63 plants,
900+ MW), contracts changed to short-run avoided cost
(SRAC), i.e. market price
9
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
CHANGES IN PRIMARY PROCESSING
EFFICIENCIES
Sawmill Efficiency & Average Annual Production
Year Lumber Recovery Factor (LRF) Avg. Annual Production
1972 7.38 30.7 MMBF
2012 8.87 63.3 MMBF
Percent Change 17% 52%
LRF - Lbr. output (bf tally) divided by lbr. input (cubic ft)
Overrun - Lbr. output (bf tally) divided by lbr. input (bf Scribner)
10
California Forest Industry Wood Consumption and Characterization, 1972 (Howard 1974);
California Forest Products Industry and Timber Harvest, 2012 (McIver et al. 2015).
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
CURRENT STATUS
PRIMARY PROCESSING INFRASTRUCTURE
11
2015 California Primary Processing Facilities That Use Logs
Sawmills Veneer Bioenergy Particle Board Posts & Poles
Whole Log
Shaving
Portable Chippers
& Grinders
27 2 24 1 2 1 (?)
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
CURRENT STATUS
PRIMARY PROCESSING INFRASTRUCTURE
12
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
WHAT FACILITIES ARE INCLUDED IN
FOREST BIOMASS INFRASTRUCTURE?
1. Biomass Power Plants
2. Sawmill & Veneer Plant Energy Use
3. Particle Board
13
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
OTHER FOREST BIOMASS USERS
4. Mulch and Soil Amendment Producers
• Bark Mulch
• Specialty Mulches (e.g. playground, Cal Trans etc.)
• Soil Amendments (e.g. compost)
14
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
OTHER FOREST BIOMASS USERS
5. Industrial Compost Producers
(e.g. biosolid users)
6. Biofilters
15
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
OTHER FOREST BIOMASS USERS
7. Post/Pole Manufacturers
8. Firewood
16
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
OTHER FOREST BIOMASS USERS
9. Cement plants
17
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
HIGH PRIORITY EMPHASIS AREAS
FOR FOREST BIOMASS PROGRAM
1. Existing biomass power plants (operational & idle)
2. Existing sawmills, veneer plants & particle board plant
3. SB 1122 projects
4. Carbon & GHG discussions
18
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
THE DUCK BACK GRAPH
19
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
DEVELOPING FOREST BIOMASS
TECHNOLOGIES AND MARKETS
1. Gasification, fast pyrolysis, air curtain burners,
and portable adaptations
2. Liquid fuels
3. Biochar
4. Nanotechnology
20
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
PRELIM. RESULTS OF STATEWIDE
WOOD OPPORTUNITY ASSESSMENT
Workshop, UC Davis, Oct 19, 2015
1) Cross-Laminated Timber (CLT)
2) SB1122 + Co-Located Businesses
3) Green Veneer
4) OSB (?)
21
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
CRISP CONCLUSION
• Biomass utilization is economically difficult and getting more difficult, but
the need is increasing.
• Critical to engage other affected constituents (e.g. ag. and urban) as
biomass power plant contracts expire.
• Short-term priorities will be fire salvage, insect/disease mortality and
thinnings, and better definition and outreach of biomass benefits.
• USFS will keep door open to new technologies and opportunities.
• Wouldn’t mind more company, both figuratively and financially.
22
PACIFIC SOUTHWEST REGION
STATE & PRIVATE FORESTRY
USDA
FOREST SERVICE
CONTACT INFORMATION
Larry Swan
Wood & Biomass Utilization Specialist
USDA Forest Service, Vallejo, CA
lswan01@fs.fed.us
707-562-8917
23

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California Biomass Industry and FS R5 SPF Contribution Overview

  • 1. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE CALIFORNIA WOOD & BIOMASS UTILIZATION INFRASTRUCTURE STATUS, TRENDS & OPPORTUNITIES BOARD OF FORESTRY OCTOBER 1, 2015 1 Larry Swan, U.S. Forest Service R05 State & Private Forestry, Vallejo, CA
  • 2. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE OUTLINE • Context, S&PF Wood & Biomass Involvement & Useful Definitions • Looking Back, Sawlogs & Biomass Utilization, 1972 vs 2012 • Current Status, Primary Processing & Biomass Utilization • Forest Biomass Utilization Trends & Opportunities • Crisp Conclusion 2
  • 3. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE WHY IS S&PF INVOLVED WITH WOOD & BIOMASS UTILIZATION? • Long History – In CA, started in 1905 with UC Berkeley. • S&PF – S&PF staff involved beginning 1960s. • CAL FIRE - Involved with utilization since at least 1970. 3
  • 4. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE USFS R05 WOOD & BIOMASS UTILIZATION MISSION • Retain a competitive and resilient wood products industry infrastructure to help accomplish ecosystem restoration objectives, create and retain jobs, and partially defray management cost. • Investments – From 2004-2015, about $33.3 million in businesses, non-profits, state agencies, collaborative groups and extension. 4
  • 5. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE USEFUL DEFINITIONS • Biomass – Residuals from forest management, wood processing, urban sources (e.g. construction & demolition debris, prunings and tree removals), and agricultural activities and processing. Woody biomass is usually either ground or chipped (i.e. cut) into smaller particles. • Forest Products Infrastructure – Includes management, harvest, transportation, processing, marketing, distribution, and related support, such as financial/insurance services and equipment/supplies vendors. • Primary and Secondary Processing – 1° processing refers to conversion of logs to lumber, chips, ground material, and pulp and other products. 2° processing refers to further processing and adding value to 1° products. • Board Mill – Used in reference to composite panels, including particle board, hardboard, medium-density fiber board (MDF) and oriented strand board (OSB). 5
  • 6. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE LOOKING BACK UTILIZATION INFRASTRUCTURE 1972 VS 2015 Obvious and Less Obvious Changes – Supply quantity and characteristics, federal and state environmental laws and regulations, and technology and markets (i.e. shake/shingle mills). 6 Old Skidder: http://www.vannattabros.com/1973pics/lc14wag1.jpg
  • 7. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE CHANGES IN SUPPLY SOURCES, HARVEST LEVELS, AND SAWMILL PRODUCTION Log Sources Year USFS Private Other Public 1972 41% 56% 3% 2012 14% 83% 3% 7 Total Harvest, Sawmill Log Consumption & Production Year Log Harvest Sawmill Log Input (Eastside Scribner) Sawmill Production (Bd. Ft. Tally) 1972 5,450 MMBF 4,695 MMBF 5,400 MMBF 2012 1,425 MMBF 1,180 MMBF 1,900 MMBF Percent Change -75% -75% -65% California Forest Industry Wood Consumption and Characterization, 1972 (Howard 1974); California Forest Products Industry and Timber Harvest, 2012 (McIver et al. 2015).
  • 8. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE CHANGES IN PRIMARY PROCESSING FACILITIES & MARKETS California Primary Processing Facilities Year Saw-mills Veneer &/or Ply- wood Pulp &/or Paper Board (Com-posite Panel) Shake & Shingle Posts, Poles & Pilings Bio- energy Mulch, Firewood & Other (e.g. Animal Bedding) 1972 176 25 9 9 7 6 0(?) 0(?) 2012 30 2 0 1 0 1 26 11(?) Percent Change -83% -92% -100% -89% -100% -83% Sub- stantial Substantial 8 California Forest Industry Wood Consumption and Characterization, 1972 (Howard 1974); California Forest Products Industry and Timber Harvest, 2012 (McIver et al. 2015).
  • 9. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE WHY ARE THERE SO MANY BIOMASS POWER PLANTS IN CA? • PURPA of 1978, publicly-owned utilities purchased electricity at avoided cost of generation • Numbers peaked in late 1980s or early 1990s (63 plants, 900+ MW), contracts changed to short-run avoided cost (SRAC), i.e. market price 9
  • 10. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE CHANGES IN PRIMARY PROCESSING EFFICIENCIES Sawmill Efficiency & Average Annual Production Year Lumber Recovery Factor (LRF) Avg. Annual Production 1972 7.38 30.7 MMBF 2012 8.87 63.3 MMBF Percent Change 17% 52% LRF - Lbr. output (bf tally) divided by lbr. input (cubic ft) Overrun - Lbr. output (bf tally) divided by lbr. input (bf Scribner) 10 California Forest Industry Wood Consumption and Characterization, 1972 (Howard 1974); California Forest Products Industry and Timber Harvest, 2012 (McIver et al. 2015).
  • 11. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE CURRENT STATUS PRIMARY PROCESSING INFRASTRUCTURE 11 2015 California Primary Processing Facilities That Use Logs Sawmills Veneer Bioenergy Particle Board Posts & Poles Whole Log Shaving Portable Chippers & Grinders 27 2 24 1 2 1 (?)
  • 12. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE CURRENT STATUS PRIMARY PROCESSING INFRASTRUCTURE 12
  • 13. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE WHAT FACILITIES ARE INCLUDED IN FOREST BIOMASS INFRASTRUCTURE? 1. Biomass Power Plants 2. Sawmill & Veneer Plant Energy Use 3. Particle Board 13
  • 14. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE OTHER FOREST BIOMASS USERS 4. Mulch and Soil Amendment Producers • Bark Mulch • Specialty Mulches (e.g. playground, Cal Trans etc.) • Soil Amendments (e.g. compost) 14
  • 15. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE OTHER FOREST BIOMASS USERS 5. Industrial Compost Producers (e.g. biosolid users) 6. Biofilters 15
  • 16. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE OTHER FOREST BIOMASS USERS 7. Post/Pole Manufacturers 8. Firewood 16
  • 17. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE OTHER FOREST BIOMASS USERS 9. Cement plants 17
  • 18. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE HIGH PRIORITY EMPHASIS AREAS FOR FOREST BIOMASS PROGRAM 1. Existing biomass power plants (operational & idle) 2. Existing sawmills, veneer plants & particle board plant 3. SB 1122 projects 4. Carbon & GHG discussions 18
  • 19. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE THE DUCK BACK GRAPH 19
  • 20. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE DEVELOPING FOREST BIOMASS TECHNOLOGIES AND MARKETS 1. Gasification, fast pyrolysis, air curtain burners, and portable adaptations 2. Liquid fuels 3. Biochar 4. Nanotechnology 20
  • 21. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE PRELIM. RESULTS OF STATEWIDE WOOD OPPORTUNITY ASSESSMENT Workshop, UC Davis, Oct 19, 2015 1) Cross-Laminated Timber (CLT) 2) SB1122 + Co-Located Businesses 3) Green Veneer 4) OSB (?) 21
  • 22. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE CRISP CONCLUSION • Biomass utilization is economically difficult and getting more difficult, but the need is increasing. • Critical to engage other affected constituents (e.g. ag. and urban) as biomass power plant contracts expire. • Short-term priorities will be fire salvage, insect/disease mortality and thinnings, and better definition and outreach of biomass benefits. • USFS will keep door open to new technologies and opportunities. • Wouldn’t mind more company, both figuratively and financially. 22
  • 23. PACIFIC SOUTHWEST REGION STATE & PRIVATE FORESTRY USDA FOREST SERVICE CONTACT INFORMATION Larry Swan Wood & Biomass Utilization Specialist USDA Forest Service, Vallejo, CA lswan01@fs.fed.us 707-562-8917 23