Brownfield Plant - a Digital journey to 3D Virtual Plant

Brownfield Plant
- a Digital journey to 3D Virtual Plant
ESTEC, Barcelona – 29 May 2018
Unrestricted

Free for use © Siemens AG 2018
05.2018Pag 2 Andoni Gonzalo / Nigel Sams
Divisions
 Industry Automation
 Drive Technologies
 Building Technologies
 Industry Solutions
 COMOS (CIS)
 Mobility
Divisions
 Fossil Power Generation
 Renewable Energy
 Oil & Gas
 Energy Service
 Power Transmission
 Power Distribution
Divisions
 Imaging & IT
 Workflow & Solutions
 Diagnostics
Siemens AG
Organizational setup
Energy HealthcareIndustry
Sectors

Phase 1
Mechanical Production
Phase 2
Electrification
Phase 3
Automation
Phase 4
Digitalization
The Industrial Evolution
Siemens has been at the forefront of every phase

VR Context
- Walkinside
US$ 8.5 Billion+ in Software Acquisitions since 2007
Beginning of
production automation;
Siemens receives
patent for SIMATIC.
1958
1995/96
Plant Engineering
& Execution
ETM
/ XHQ
Innotec
COMOS
Berwanger
- OGM
Elan
& Active
RuggedCom
IBS
Preactor
Camstar
2008 2008 2009 2011 2012
2013
2014
2016 2017
UGS –
Teamcenter / NX
2007
Perfect
Costing
Solutions
2012
Kineo
2013
LMS
TESIS
Polarion
CD-adapco
Mentor
Graphics
Product Development
& System Engineering
1958
ORSI
2011
Vistagy
Today, Siemens is the fourth largest
software company in Europe.

We Have Revolutionized Industries through Digitalization
Mass Transit Industry
Predictive Maintenance
Process Industy relevance:
Remote diagnosis facilitates
predictive maintenance
Increased availability and
avoidance of unplanned
downtimes
Only 1 of 2,300 trips is late
99.9% availability of trains
Barcelona – Madrid
Improved Cycle Time
Process Industry relevance
Automotive Industry
Digital production optimizes
plant design and facilitates
manufacturing flexibility
Enables shorter time
to market
30% less development time
3x more cars produced due
to Siemens Manufacturing
Execution System
Masserati, Turin
Image Analytics
Health Industry
Automated image processing
enables faster diagnosis
Enables more patients to be
treated in less time
50% reduction in doctor’s
time for bone reading
10% higher accuracy rate
and detection of fractures
Installed in 100+ hospitals,
20+ countries, and applied
to 10,000+ patients
Multiple Locations Worldwide
Marine Industry
Remote Monitoring
Remote monitoring facilitates
expert center support
Increased availability and
avoidance of unplanned
downtimes
Reduced cost for operation
and commissioning
40% of all critical systems
monitored in real-time with
expert technical support
Hamburg (Siemens Service Center)

Brownfield Plant – a Digital Journey to 3D Virtual Plant
Agenda
• Challenge of the industry
• The intelligent Brownfield 3D Asset
• Virtual Plant
• Real Use Case
• Benefits

0
20
40
60
80
100
120
Dec
13
Dec
14
Dec
15
Dec
16
Dec
17
Dec
18
Price($/bbl)‘Lower-for-Longer’ O&G Market Conditions
Require Industry to Adapt
Dated Brent Price
0
48
96
144
192
240
288
CostIndex(Year2000=100)
- 45%
Upstream Cost Index
Lower
CAPEX
Lower
OPEX
Maximize
Recovery
-27%
2000 20162002 2004 2006 20102008 2012 2014
250
200
150
100
50
0
-18%
Operations Cost
Capital Cost
Brent Price
Cost reductions do not compensate for price decline

Digital Journey for Brownfield Plant
- Virtual Plant
3D Portal to all relevant Asset
Information
Requirements:
Extensible to mobile solution

Digital Journey
– Brownfield VR model
Laser Scan / Photo making
3D model
Brownfield VR Project

Digital Journey
– Intelligent Brownfield VR project
Enables ITS
No need to do costly 3D Design from captured
data
Can integrate to Asset Management portal
Benefits:

Agenda
• Challenge of the industry
• The intelligent Brownfield 3D Asset
• Virtual Plant
• Real Use Case
• Benefits

Real Use Case – Combined cycle Power Plant in Besos - Endesa

Use Case – Combined cycle Power Plant in Besos - Endesa
Project partners

Reduce the number of plant visits
Reduce the time required for engineering work, modification of facilities
Facilitate the knowledge of the plant
Facilitate access to plant documentation in a centralized and organized way
Goals of the project:
Training and maintenance tool

Enable the historical monitoring of the state of the installations
Enable accurate measurements
Fully representation of As-Is Besòs Unit 5 facilities
Enable navigation through the plant
Main VR solution requirements
KKS coding support

Step 1 – Laser scan campaign Step 2 – Brownfield VR Project

Step 3 – Intelligence Brownfield Step 4 – Virtual Plant

Step 5 – Brownfield based Training

Key for success: Strong and trusted partnership

Agenda
• From Industrie 1.0 to Industrie 4.0
• 3D virtual reality throughout the asset lifecycle
• Virtual Twin
• Use cases
• Conclusion

Conclusion: Your Digital Asset Portal
Immersive Training for Operators on real Plant
Improved plant maintenance planning
Easy access to information through As-Is 3D
Portal
Benefits of Brownfield Virtual Plant for Owner
Operators
Cost savings (e.g.):
A step towards remote operations

Conclusion: Siemens MindTwin – Your Digital Asset Portal
Data Analytics with XHQ
Real time data from MindSphere IoT platform
3D Portal with Walkinside
Access to documentation and P&ID through
COMOS for maintenance planning

Thank you very much for your attention!
Nigel Sams
Business Development – Oil & Gas
Plant Engineering Software
nigel.sams@siemens.com
Andoni Gonzalo
Product Manager COMOS Walkinside
Plant Engineering Software
andoni.gonzalo@siemens.com
siemens.com/comos

Brownfield Plant - a Digital journey to 3D Virtual Plant

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