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drylin.E...
®

Lubrication-free linear actuator with motor

.eu...

...12.2011...plastics for longer life®...
®

...www.igus.eu/eu/drylinE...
...electric...						 ...applications...
drylin® E – application examples

drylin® E

“E” as in Electric and is the latest development and addition to
the modular drylin linear guide range. The lubricant-free linear
guides guarantee clean and dirt-resistant operation. Ready-to-fit linear
actuators and drive systems can be fitted with either leadscrew drives
or belts. The range of accessories includes handwheels, position indicator, v-drives, couplings and much more. The drylin® E product range
is complete with hybrid stepper motors, connectors, encoders, and the
proven chainflex® power cables from igus®.
	Delivery time: 3-4 days
	100% lubricant-free linear guide
	Cost-effective and online configuration possible

Camera adjustment
A quiet, vibration- and lubrication-free operation is required
in this camera adjustment on a conveyor belt using a drylin®
ZLW toothed belt axis.

Sampler/pipette
Space-saving telescope adjustment using a compact and
lubrication-free drylin® ZLW toothed belt drives.
(Sierra Sensors GmbH)

Adjustment of inspection equipment
drylin® ZLW toothed belt drive in an inspection camera
adjustment for checking the position of sealing rings.
(OLPE Jena GmbH)

Sensor adjustment/Measuring systems
drylin® ZLW-0630 toothed belt actuators in an X-Y configuration for adjusting a laser detector head. Compact, lightweight
and maintenance-free due to polymer plain bearings.

Pick and Place
Quick and maintenance-free handling with drylin® toothed
belt axes as a room portal (X, Y, Z axis).

Handling of small parts
The tough and lubrication-free structure of the ZLW and drylin® W profiles allows a long and maintenance-free life.

Lubrication-free linear guide system using polymer bearings
liners made of maintenance-free iglidur® J
tooth belt, trapezoidal or high helix thread
Ball bearings leadscrew supports

Motor flange: connection for stepper motors
coupling

	
	
	
	

3–4 days
2

www.igus.eu/eu/drylinE

igus® stepper motors
Cost-effective
Maintenance-free
Four sizes
15 versions

www.igus.eu/drylinE-applications
3
... 00% lubrication-free...
1
drylin® linear technology: leadscrew and tooth belt actuators

drylin® linear technology

The drylin® product portfolio provides lubricant-free linear drives that are driven either by a trapezoidal
thread, high helix thread or toothed belt. The user can choose a suitable individual solution from lightweight
solid plastic units up to heavy duty stainless steel solutions. In all systems, the stroke length is freely
selectable and the drive implemented either via handwheel or motor.

tooth belt drive with motor

Linear actuators
with belt drive
Ball bearings
leadscrew supports
Lubrication-free linear guide
system using polymer bearing

When to use it?
	Quick positioning of small loads
	Quiet running
	Flat design
	Long-term usage

ZLW-0630
	Max. stroke length:
	 1,000 mm
	Load: max. 15 kg
	Dimensions: 54 x 31 mm

ZLW-1040
	Max. stroke length:
	 3,000 mm
	Load: max. 30 kg
	Dimensions: 74 x 45 mm

ZLW-1660
	Max. stroke length:
	 3,000 mm
	Load: max. 100 kg
	Dimensions: 104 x 72 mm

different carriage lengths
Hard-anodized
aluminum profile

When not to use it?
	 or high dynamic loads
F
	 hen positioning accuracy  0.1 mm is
W
	 necessary

Polyurethane or neoprene
toothed belts

Linear actuators
with leadscrew
Polymer bearings and leadscrew
nuts give lubrication-free operation
Three shaft materials

www.igus.eu/eu/drylinE-ZLW

Leadscrew actuators with motor

SAW-0630
	Max. stroke length: 300 mm
	Load: max. 40 kg
	Dimensions: 54 x 32 mm
	Leadscrew pitches: 1,5  15
When to use it?
	For format adjustments and positioning
	 of medium loads
	In extreme environments
	 hen a cost-effective, ready-to-fit
W
	 solution is required
	For low noise applications

SAW-1040
	Max. stroke length: 500 mm
	Load: max. 200 kg
	Dimensions: 74 x 50 mm
	Leadscrew pitches: 2, 3, 12  50

www.igus.eu/eu/drylinE-SAW

Other drylin® leadscrew-linear-tables

8 trapezoidal thread pitches,
4 high helix thread pitches
Base body material:
Stainless steel, aluminum,
zinc or plastic

4

When not to use it?
	 hen high loads combined with very
W
	 high speeds
	 hen positioning accuracy  0.1 mm
W
	 is necessary
	f high running performance is required in
I
	 continuous operation

SHT design
	Flat design
	High precision
	Three sizes
	Optional with motor and accessories
www.igus.eu/eu/drylinSHT

SLW design
	Flat design
	High stiffness
	Five sizes
	Optional with motor and accessories
www.igus.eu/eu/drylinSLW
5
...with motor...
drylin® E NEMA stepper motors: versions

Motor with stranded wires
This motor is the least expensive and the most
popular option. The connecting wires for this
type come directly from the housing. They are
preferably installed in machines and equipment
that have an additional housing or are used in
clean environments.

Motor with connector plug
Fitted with connector plug, it reaches protection class IP65 (IP: International Protection). The
higher the IP protection class, the better the protection against dirt and humidity.

Motor with connector plug and encoder
The encoder sends signals from the motor to
the control unit. With the encoder the precise
linear motion of the drylin® unit can be controlled. Encoder = higher reliability of the equipment.

drylin® E accessories
igus® stepper motors
	Four sizes
	15 versions
	High protection class or 	
	 Low-Cost-design

Motor with plug, encoder and brake
The brake can hold the load in place when
the motor is stopped. This is used as a safety
feature in case of power cuts – recommended
for vertically installed systems.

connector cables
	For motors
	Encoder, brake and 	
	 connectors
	24 versions from stock

drylin® E NEMA stepper motors: sizes
NEMA17:
The small one with lots of power
This little motor can be impressive with good torque
and high speeds. Reliable, rapid movements of
smaller loads.
The holding torque Mo is 0,5 Nm
The mating face is 42 x 42 mm

NEMA23XL:
The power motor, medium size
An advanced development of the typical NEMA23
with approximately double the torque. The mounting
dimensions are the same as in the NEMA23, so that
it can be used on the same mounting face.
The holding torque Mo is 3,5 Nm
The mating face is 60 x 60 mm

NEMA23:
The most popular stepper motor size
High torque and high speed are the main advantages.
This motor is the best choice for most applications
in the medium load range.
The holding torque Mo is 2,0 Nm
The mating face is 56 x 56 mm

NEMA34:
Large size, power package
Applications with high loads should use this large
type. Heavy duty or parallel twin rail superstructures
are typical working environment.
The holding torque Mo is 5,9 Nm
The mating face is 86 x 86 mm

motor flanges
	To connect with igus® 	
	 stepper motors or
	 customized motors

couplings
	20 versions from stock
	Vibration-dampening and
	 flexible

position switches
	High protection class
	Precision fit to the linear 	
	 guide rail

www.igus.eu/drylinE-motordata
6

7
...design kit...				 ...find online...
drylin® E – configurate and order individually

calculate, compare and select the right drive units

“Search”
drylin® product finder for linear slide tables

Just enter useful application-data and compare adequate
Linear Slide Tables online and then configure.
	 www.igus.eu/sht-productfinder

“Configure”
linear axis

flange

coupling

motor

SAW

ZLW

New: Productfinder for drylin® linear and
drive technology

“Ready”
Linear actuators with motor
	 Lightweight
	 Cost-effective
	 100 % lubrication-free
	 Mor than 50 versions 		
	 available from stock
	 in 3-4 days

Also online:
	 Price information 		
	 Delivery time
	 Online catalog		
	 Online order
	 CAD files
www.igus.eu/sht-productfinder

8

9
...order...

...order...

belt drive axis with motor

leadscrew linear slide table with motor

Order key

Order key

ZLW-0630-02-B-60-L-2000- 17-M-S-090

SAW-1040-EPL-07-S 0020 R G-450- 17-M-S-090

type
	 ZLW
	 ZLWE
size
	 0630
	 1040	
	 1660

version
	 02: with deep groove ball 	
		 bearings

design
	 S:	type Standard
	 B:	type basic
carriage length
	 60: 60 mm
	 100: 100 mm
	 150: 150 mm
	 200: 200 mm
	 250: 250 mm
drive journal
	 L: 	 drive journal left
	 R: 	 drive journal right
	 L/R: 	drive journal both sides
stroke length
	 ZLW-0630: max. 1.000 mm
	 ZLW-1040: max. 2.000 mm
	 ZLW-1660: max. 3.000 mm

10

motor orientation
	 000: 0°
	 090: 90°
	 180: 180°
	 270: 270°

assembly	
	 S	 Assembled to drive coupling (standard)
	 L	 Coupled from left side (ZLW with drive journal both 	
		 sides)
	 R	 Coupled from right side (ZLW with drive journal both 	
		 sides)
motor	 option
	 L:	 stranded wires
	 M: 	metric plugs
	 C:	 encoder
	 D:	 encoder and brake
motor sizes
	 17	
NEMA17: 	 recommended axis 0630
	 23	
NEMA23: 	 recommended axis 1040
	 23XL	 NEMA23XL: 	 ecommended axis 1040
r
	 34	
NEMA34: 	 recommended axis 1040/1660

type
size
	 0630
	 1040
design	
SAW-0630	
	 S: Standard
	 M: Mono carriage (plastics)
SAW-1040	
	 S: Standard
	 E: 	 djustable carriage
a
	 PL: axial-preload (50N)
	 EPL: adjustable, preload (50 N)

motor orientation
	 000: 0°
	 090: 90°
	 180: 180°
	 270: 270°
assembly	
	 S	 Assembly of a drive pin
		 (Standard)
motor options
	 L:	 with stranded wires
	 M: 	metric plugs
	 C:	 encoder
	 D:	 encoder and brake

carriage length
SAW-0630	
	 06: 60 mm
	 10: 100 mm
SAW-1040	
	 07: 69 mm (Standard)
	 10: 100 mm
	 15: 150 mm

motor size
	 17		 NEMA17:
			 recommended axis 0630
	 23		 NEMA23:
			 recommended axis 1040
	 23XL		 NEMA23XL:
			 recommended axis 1040

leadscrew material
	 S: steel
	 E: stainless steel

stroke length
	 SAW-0630: max. 300 mm
	 SAW-1040: max. 500 mm

leadscrew pitch
SAW-0630		
	 0015: TR8x1,5 mm (steel / stainless steel)
	 0150: SG8x15 mm (stainless steel)
SAW-1040
	 0020: TR10x2 mm (steel / stainless steel)	
	 0030: TR10x3 mm (steel / stainless steel)
	 0120: SG10x12 mm (stainless steel)
	 0500: SG10x50 mm (stainless steel)

leadscrew journal (SAW-0630)	
	 G:	journal with thread
thread
	 R: right | L: left

11
.eu/8pm

®

Ordering and deliveries weekdays from 7.00 am to 8.00 pm, Saturday from 8.00 am
to 12.00 pm. No minimum order quantities, no surcharges. 80,000 products available
ex stock. Quick delivery. www.igus.eu

.eu/24
®

...

...

Configured in minutes...
...ordered by phone, fax, e-mail or internet...
...delivered in hours...
...made for years!

/TS1
6949
/9001
.2008
.eu...
Bearing section certified according to TS16949

Certified according to DIN ISO 9001:2008

®

igus® GmbH Spicher Straße 1a D-51147 Cologne
Phone +49 22 03/96 49-145 Fax +49 22 03/96 49-334
info@igus.de www.igus.eu

MAT0071843.20 | Issue 12/2011

®

Online shopping – 24 h!
More catalogs and brochures online – www.igus.de/downloads

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Brochure drylin E igus®

  • 1. drylin.E... ® Lubrication-free linear actuator with motor .eu... ...12.2011...plastics for longer life®... ® ...www.igus.eu/eu/drylinE...
  • 2. ...electric... ...applications... drylin® E – application examples drylin® E “E” as in Electric and is the latest development and addition to the modular drylin linear guide range. The lubricant-free linear guides guarantee clean and dirt-resistant operation. Ready-to-fit linear actuators and drive systems can be fitted with either leadscrew drives or belts. The range of accessories includes handwheels, position indicator, v-drives, couplings and much more. The drylin® E product range is complete with hybrid stepper motors, connectors, encoders, and the proven chainflex® power cables from igus®. Delivery time: 3-4 days 100% lubricant-free linear guide Cost-effective and online configuration possible Camera adjustment A quiet, vibration- and lubrication-free operation is required in this camera adjustment on a conveyor belt using a drylin® ZLW toothed belt axis. Sampler/pipette Space-saving telescope adjustment using a compact and lubrication-free drylin® ZLW toothed belt drives. (Sierra Sensors GmbH) Adjustment of inspection equipment drylin® ZLW toothed belt drive in an inspection camera adjustment for checking the position of sealing rings. (OLPE Jena GmbH) Sensor adjustment/Measuring systems drylin® ZLW-0630 toothed belt actuators in an X-Y configuration for adjusting a laser detector head. Compact, lightweight and maintenance-free due to polymer plain bearings. Pick and Place Quick and maintenance-free handling with drylin® toothed belt axes as a room portal (X, Y, Z axis). Handling of small parts The tough and lubrication-free structure of the ZLW and drylin® W profiles allows a long and maintenance-free life. Lubrication-free linear guide system using polymer bearings liners made of maintenance-free iglidur® J tooth belt, trapezoidal or high helix thread Ball bearings leadscrew supports Motor flange: connection for stepper motors coupling 3–4 days 2 www.igus.eu/eu/drylinE igus® stepper motors Cost-effective Maintenance-free Four sizes 15 versions www.igus.eu/drylinE-applications 3
  • 3. ... 00% lubrication-free... 1 drylin® linear technology: leadscrew and tooth belt actuators drylin® linear technology The drylin® product portfolio provides lubricant-free linear drives that are driven either by a trapezoidal thread, high helix thread or toothed belt. The user can choose a suitable individual solution from lightweight solid plastic units up to heavy duty stainless steel solutions. In all systems, the stroke length is freely selectable and the drive implemented either via handwheel or motor. tooth belt drive with motor Linear actuators with belt drive Ball bearings leadscrew supports Lubrication-free linear guide system using polymer bearing When to use it? Quick positioning of small loads Quiet running Flat design Long-term usage ZLW-0630 Max. stroke length: 1,000 mm Load: max. 15 kg Dimensions: 54 x 31 mm ZLW-1040 Max. stroke length: 3,000 mm Load: max. 30 kg Dimensions: 74 x 45 mm ZLW-1660 Max. stroke length: 3,000 mm Load: max. 100 kg Dimensions: 104 x 72 mm different carriage lengths Hard-anodized aluminum profile When not to use it? or high dynamic loads F hen positioning accuracy 0.1 mm is W necessary Polyurethane or neoprene toothed belts Linear actuators with leadscrew Polymer bearings and leadscrew nuts give lubrication-free operation Three shaft materials www.igus.eu/eu/drylinE-ZLW Leadscrew actuators with motor SAW-0630 Max. stroke length: 300 mm Load: max. 40 kg Dimensions: 54 x 32 mm Leadscrew pitches: 1,5 15 When to use it? For format adjustments and positioning of medium loads In extreme environments hen a cost-effective, ready-to-fit W solution is required For low noise applications SAW-1040 Max. stroke length: 500 mm Load: max. 200 kg Dimensions: 74 x 50 mm Leadscrew pitches: 2, 3, 12 50 www.igus.eu/eu/drylinE-SAW Other drylin® leadscrew-linear-tables 8 trapezoidal thread pitches, 4 high helix thread pitches Base body material: Stainless steel, aluminum, zinc or plastic 4 When not to use it? hen high loads combined with very W high speeds hen positioning accuracy 0.1 mm W is necessary f high running performance is required in I continuous operation SHT design Flat design High precision Three sizes Optional with motor and accessories www.igus.eu/eu/drylinSHT SLW design Flat design High stiffness Five sizes Optional with motor and accessories www.igus.eu/eu/drylinSLW 5
  • 4. ...with motor... drylin® E NEMA stepper motors: versions Motor with stranded wires This motor is the least expensive and the most popular option. The connecting wires for this type come directly from the housing. They are preferably installed in machines and equipment that have an additional housing or are used in clean environments. Motor with connector plug Fitted with connector plug, it reaches protection class IP65 (IP: International Protection). The higher the IP protection class, the better the protection against dirt and humidity. Motor with connector plug and encoder The encoder sends signals from the motor to the control unit. With the encoder the precise linear motion of the drylin® unit can be controlled. Encoder = higher reliability of the equipment. drylin® E accessories igus® stepper motors Four sizes 15 versions High protection class or Low-Cost-design Motor with plug, encoder and brake The brake can hold the load in place when the motor is stopped. This is used as a safety feature in case of power cuts – recommended for vertically installed systems. connector cables For motors Encoder, brake and connectors 24 versions from stock drylin® E NEMA stepper motors: sizes NEMA17: The small one with lots of power This little motor can be impressive with good torque and high speeds. Reliable, rapid movements of smaller loads. The holding torque Mo is 0,5 Nm The mating face is 42 x 42 mm NEMA23XL: The power motor, medium size An advanced development of the typical NEMA23 with approximately double the torque. The mounting dimensions are the same as in the NEMA23, so that it can be used on the same mounting face. The holding torque Mo is 3,5 Nm The mating face is 60 x 60 mm NEMA23: The most popular stepper motor size High torque and high speed are the main advantages. This motor is the best choice for most applications in the medium load range. The holding torque Mo is 2,0 Nm The mating face is 56 x 56 mm NEMA34: Large size, power package Applications with high loads should use this large type. Heavy duty or parallel twin rail superstructures are typical working environment. The holding torque Mo is 5,9 Nm The mating face is 86 x 86 mm motor flanges To connect with igus® stepper motors or customized motors couplings 20 versions from stock Vibration-dampening and flexible position switches High protection class Precision fit to the linear guide rail www.igus.eu/drylinE-motordata 6 7
  • 5. ...design kit... ...find online... drylin® E – configurate and order individually calculate, compare and select the right drive units “Search” drylin® product finder for linear slide tables Just enter useful application-data and compare adequate Linear Slide Tables online and then configure. www.igus.eu/sht-productfinder “Configure” linear axis flange coupling motor SAW ZLW New: Productfinder for drylin® linear and drive technology “Ready” Linear actuators with motor Lightweight Cost-effective 100 % lubrication-free Mor than 50 versions available from stock in 3-4 days Also online: Price information Delivery time Online catalog Online order CAD files www.igus.eu/sht-productfinder 8 9
  • 6. ...order... ...order... belt drive axis with motor leadscrew linear slide table with motor Order key Order key ZLW-0630-02-B-60-L-2000- 17-M-S-090 SAW-1040-EPL-07-S 0020 R G-450- 17-M-S-090 type ZLW ZLWE size 0630 1040 1660 version 02: with deep groove ball bearings design S: type Standard B: type basic carriage length 60: 60 mm 100: 100 mm 150: 150 mm 200: 200 mm 250: 250 mm drive journal L: drive journal left R: drive journal right L/R: drive journal both sides stroke length ZLW-0630: max. 1.000 mm ZLW-1040: max. 2.000 mm ZLW-1660: max. 3.000 mm 10 motor orientation 000: 0° 090: 90° 180: 180° 270: 270° assembly S Assembled to drive coupling (standard) L Coupled from left side (ZLW with drive journal both sides) R Coupled from right side (ZLW with drive journal both sides) motor option L: stranded wires M: metric plugs C: encoder D: encoder and brake motor sizes 17 NEMA17: recommended axis 0630 23 NEMA23: recommended axis 1040 23XL NEMA23XL: ecommended axis 1040 r 34 NEMA34: recommended axis 1040/1660 type size 0630 1040 design SAW-0630 S: Standard M: Mono carriage (plastics) SAW-1040 S: Standard E: djustable carriage a PL: axial-preload (50N) EPL: adjustable, preload (50 N) motor orientation 000: 0° 090: 90° 180: 180° 270: 270° assembly S Assembly of a drive pin (Standard) motor options L: with stranded wires M: metric plugs C: encoder D: encoder and brake carriage length SAW-0630 06: 60 mm 10: 100 mm SAW-1040 07: 69 mm (Standard) 10: 100 mm 15: 150 mm motor size 17 NEMA17: recommended axis 0630 23 NEMA23: recommended axis 1040 23XL NEMA23XL: recommended axis 1040 leadscrew material S: steel E: stainless steel stroke length SAW-0630: max. 300 mm SAW-1040: max. 500 mm leadscrew pitch SAW-0630 0015: TR8x1,5 mm (steel / stainless steel) 0150: SG8x15 mm (stainless steel) SAW-1040 0020: TR10x2 mm (steel / stainless steel) 0030: TR10x3 mm (steel / stainless steel) 0120: SG10x12 mm (stainless steel) 0500: SG10x50 mm (stainless steel) leadscrew journal (SAW-0630) G: journal with thread thread R: right | L: left 11
  • 7. .eu/8pm ® Ordering and deliveries weekdays from 7.00 am to 8.00 pm, Saturday from 8.00 am to 12.00 pm. No minimum order quantities, no surcharges. 80,000 products available ex stock. Quick delivery. www.igus.eu .eu/24 ® ... ... Configured in minutes... ...ordered by phone, fax, e-mail or internet... ...delivered in hours... ...made for years! /TS1 6949 /9001 .2008 .eu... Bearing section certified according to TS16949 Certified according to DIN ISO 9001:2008 ® igus® GmbH Spicher Straße 1a D-51147 Cologne Phone +49 22 03/96 49-145 Fax +49 22 03/96 49-334 info@igus.de www.igus.eu MAT0071843.20 | Issue 12/2011 ® Online shopping – 24 h! More catalogs and brochures online – www.igus.de/downloads