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Global coal costs: the
transformation continues
Trusted commercial intelligence
www.woodmac.com
Brent Spalding, Principal Analyst,
Coal Costs
Trusted commercial intelligence
www.woodmac.com
2
1. Thermal coal cost and supply outlook
2. Metallurgical coal cost and supply outlook
3. Costs on the up but could Australia’s cost fall below 2016 levels?
Trusted commercial intelligence
www.woodmac.com
3
Thermal costs follow similar trend to met coal
Total average export thermal cash costs declined 36% from 2012 to US$42/t in 2016
We expect this declining trend in costs to end in 2017, with an increase of 8% year-on-year as
productivity levels moderate, strip ratios rise and royalties increase in line with higher prices
FX rates are more stable now; fuel cost pressure to emerge from 2019
Seaborne export thermal coal cash costs (US$/t) Incremental change
Source: Wood Mackenzie, Dataset: May 2017 *Nominal to 2017 and real thereafter
Newcastle FOB benchmark
thermal coal price (US$/t)
Costs fall
by 36%
?
Trusted commercial intelligence
www.woodmac.com
4
Top performing countries and companies in the thermal coal sector
Cost changes by thermal coal companySeaborne thermal coal cash costs
Cost reductions were most prominent in Australia and Russia from 2012 to 2016, due to higher
production volumes and weak FX rates
Similar trend for top ten thermal companies, led by Russia’ Kuzbassrazrezugol and Indonesia’s Adaro
Source: Wood Mackenzie, Dataset: May 2017 *Nominal to 2017 and real thereafter
Trusted commercial intelligence
www.woodmac.com
5
Majority of thermal coal transactions secured since the start of 2016
on par with long-run scenario of US$72/tonne
Average implied price of US$72/tonne across last 6 transactions since Sep 2016, including US$69/tonne
for Yancoal’s deal with Rio Tinto/Mitsubishi Corporation
Benchmark Newcastle thermal coal deal implied prices (US$/tonne)
Benchmark FOB Newcastle
6322 gar price scenario
US$72/tonne (real 2018)
Source: Wood Mackenzie, Dataset: May 2017
Trusted commercial intelligence
www.woodmac.com
6
At US$72/t, 154 Mt of thermal coal projects can be incentivised
154 Mt, or <25% of thermal coal seaborne export projects can generate a minimum 15% IRR <
US$72/t Newcastle price, including 69Mt (Aus), 46Mt (Ind), 21Mt (SA), 14Mt (Col)
Attractive: Murray/Drummond (Col), Peabody/Glencore (Aus), Exxaro (SA), Foresight (US)
Benchmark thermal coal seaborne export incentive prices
(US$/tonne, 15% IRR, real 2018 terms)
Thermal coal seaborne export project supply
(base case v price constrained case)
Benchmark FOB Newcastle
6322 gar price scenario
US$72/tonne (real 2018)
Infrastructure constrained
Wandoan
TeknoOrbitPersada(MEC)
Carmichaelsurface
CarmichaelUG
Alpha
PersadaMultiBara(BEP)
KevinsCorner
132
79
302 Mt projects at risk by 2030
107 Mt projects at risk
by 2025
Source: Wood Mackenzie, Dataset: May 2017
Trusted commercial intelligence
www.woodmac.com
7
Small volumes of thermal coal at negative NPV and margin
38 Mt of total seaborne export thermal coal is at risk of closure (negative margin and PV) at US$72/t
price scenario; Indonesia (24 Mt) and Russia (4 Mt) most at risk on volume
Source: Wood Mackenzie. Bubble size scaled to estimate of 2018 production.
2018+ operating margin (export) less sustaining
capex v. remaining present value (1/1/18, NPV 10)
2018 marketable coal production (export) at risk
High risk
Negative
margin,
negative NPV
Medium risk
Positive margin,
negative NPV
Trusted commercial intelligence
www.woodmac.com
8
1. Thermal coal cost and supply outlook
2. Metallurgical coal cost and supply outlook
3. Costs on the up but could Australia’s cost fall below 2016 levels?
Trusted commercial intelligence
www.woodmac.com
9
Metallurgical costs to increase…as long as price does
Average export metallurgical cash costs down 46% since 2012 to US$69/t in 2016 due to lower FX,
falling diesel prices, workforce rationalisation, high-cost closures and improved efficiency
Mining costs accounts for over half the reduction from 2012; overheads down over 50%
Costs to rise 16% on average in 2017, as royalties double on the back of a significant rise in prices
Seaborne export met coal cash costs Incremental change
Source: Wood Mackenzie, Dataset: May 2017 *Nominal to 2017 and real thereafter
QLD FOB benchmark hard
coking coal price (US$/t)
Costs fall
by 46%
?
Trusted commercial intelligence
www.woodmac.com
10
Top performing countries and companies in the met coal sector
Cost changes by met coal companySeaborne export met coal cash costs
Cost reductions were most prominent in Mozambique because of higher output volumes, lower rail
access charges and Nacala throughput, but falling from a very high cost of US$205/t in 2015
Strong performances from the top 10 met producers led by BHP and Mitsubishi
Source: Wood Mackenzie, Dataset: May 2017 *Nominal to 2017 and real thereafter
Trusted commercial intelligence
www.woodmac.com
11
Met coal transactions secured since the start of 2016 on favourable
terms relative to a long-run scenario of US$134/tonne
Average implied price of US$117/tonne across last 3 transactions since Sep 2016, including
US$116/tonne for Yancoal’s deal with Rio Tinto/Mitsubishi Corporation
Benchmark HCC Qld deal implied prices (US$/tonne)
Benchmark FOB Qld
HCC price scenario
US$134/tonne (real 2018)
Source: Wood Mackenzie
Trusted commercial intelligence
www.woodmac.com
12
At US$134/t, 90 Mt of metallurgical coal projects can be incentivised
90 Mt of met coal seaborne export projects can generate a minimum 15% IRR < US$134/t HCC price,
including 49Mt (Aus), 22Mt (Ind), 11Mt (Rus) and 6Mt (Can.)
Near term development: Inaglinsky/Denisovkskaya East (Rus), Byerwen (Aus)
Benchmark met coal seaborne export incentive prices
(US$/tonne, 15% IRR, real 2018 terms)
Met coal seaborne export project supply
(base case v price constrained case)
Benchmark FOB Qld
HCC price scenario
US$134/tonne (real 2018)
71
35
Source: Wood Mackenzie
Trusted commercial intelligence
www.woodmac.com
13
Positive margin and NPV for metallurgical producers
Very small volumes of metallurgical coal at negative margin and PV under a US$134/t price scenario
13 US met mines producing at negative margin and PV, two from Mozambique
Source: Wood Mackenzie. Bubble size scaled to estimate of 2018 production.
2018 operating margin less sustaining capex v.
remaining present value (1/1/18, NPV 10)
2018 met marketable coal production (export) at risk
High risk
Negative
margin,
negative NPV
Medium risk
Positive margin,
negative NPV
Trusted commercial intelligence
www.woodmac.com
14
1. Thermal coal cost and supply outlook
2. Metallurgical coal cost and supply outlook
3. Costs on the up but could Australia’s cost fall below 2016 levels?
Trusted commercial intelligence
www.woodmac.com
15
How much further can costs come down at Australian operations?
Productivity at Australian mines
Productivity and price negatively correlated
Productivity peaked in 2003 following a decade of
low coal prices
After 2004 prices increased rapidly incentivising
higher cost and less productive projects to enter the
market
Prices peaked in 2011 followed by the low point for
productivity in 2012
Since 2012 productivity has increased by a total of
32% with higher cost output rationalised, more
production from lower cost assets, and headcount
reductions
Productivity at Australian mines has improved but still below historic highs
Further cost cuts possible should prices stay low
Source: Wood Mackenzie
Trusted commercial intelligence
www.woodmac.com
16
What would historic productivity levels mean for cost?
Another A$8/t reduction possible with lower labour costs the main driver
Cost savings could be eroded by oil price increase
Weaker FX led to 80% of fall in US$ costs in 2015 and will remain a key driver in future
Weighted average total cash cost Potential future weighted average total cash cost
USD ∆ 2012-2016 (47%)
AUD ∆ 2012-2016 (26%)
Trusted commercial intelligence
www.woodmac.com
17 Trusted commercial intelligence
www.woodmac.com
17
Conclusions
Seaborne coal cash costs have likely
bottomed out
Chinese policies on supply restrictions
supporting higher prices and margins
across China and the seaborne market
A long-term price scenario of US$72/tonne
for Newcastle thermal coal and
US$134/tonne for HCC will support M&A
and incentivise project development
Further cost reductions for Australia are
limited
Source: Wood Mackenzie
Key
takeaways
Trusted commercial intelligence
www.woodmac.com
18
Disclaimer
This presentation has been prepared for Informa’s Australian Coal Conference on 25-
26 July 2017 by Wood Mackenzie Limited. The presentation is intended solely for the
benefit of attendees and its contents and conclusions are confidential and may not be
disclosed to any other persons or companies without Wood Mackenzie’s prior written
permission.
The information upon which this presentation comes from our own experience,
knowledge and databases. The opinions expressed in this presentation are those of
Wood Mackenzie. They have been arrived at following careful consideration and
enquiry but we do not guarantee their fairness, completeness or accuracy. The
opinions, as of this date, are subject to change. We do not accept any liability for your
reliance upon them.
Strictly Private & Confidential
Europe +44 131 243 4400
Americas +1 713 470 1600
Asia Pacific +65 6518 0800
Email contactus@woodmac.com
Website www.woodmac.com
Wood Mackenzie™, a Verisk Analytics business, is a trusted source of commercial intelligence for the world's
natural resources sector. We empower clients to make better strategic decisions, providing objective analysis
and advice on assets, companies and markets. For more information visit: www.woodmac.com
WOOD MACKENZIE is a trade mark of Wood Mackenzie Limited and is the subject of trade mark registrations and/or applications in
the European Community, the USA and other countries around the world.

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Brent Spalding - Wood Mackenzie

  • 1. Global coal costs: the transformation continues Trusted commercial intelligence www.woodmac.com Brent Spalding, Principal Analyst, Coal Costs
  • 2. Trusted commercial intelligence www.woodmac.com 2 1. Thermal coal cost and supply outlook 2. Metallurgical coal cost and supply outlook 3. Costs on the up but could Australia’s cost fall below 2016 levels?
  • 3. Trusted commercial intelligence www.woodmac.com 3 Thermal costs follow similar trend to met coal Total average export thermal cash costs declined 36% from 2012 to US$42/t in 2016 We expect this declining trend in costs to end in 2017, with an increase of 8% year-on-year as productivity levels moderate, strip ratios rise and royalties increase in line with higher prices FX rates are more stable now; fuel cost pressure to emerge from 2019 Seaborne export thermal coal cash costs (US$/t) Incremental change Source: Wood Mackenzie, Dataset: May 2017 *Nominal to 2017 and real thereafter Newcastle FOB benchmark thermal coal price (US$/t) Costs fall by 36% ?
  • 4. Trusted commercial intelligence www.woodmac.com 4 Top performing countries and companies in the thermal coal sector Cost changes by thermal coal companySeaborne thermal coal cash costs Cost reductions were most prominent in Australia and Russia from 2012 to 2016, due to higher production volumes and weak FX rates Similar trend for top ten thermal companies, led by Russia’ Kuzbassrazrezugol and Indonesia’s Adaro Source: Wood Mackenzie, Dataset: May 2017 *Nominal to 2017 and real thereafter
  • 5. Trusted commercial intelligence www.woodmac.com 5 Majority of thermal coal transactions secured since the start of 2016 on par with long-run scenario of US$72/tonne Average implied price of US$72/tonne across last 6 transactions since Sep 2016, including US$69/tonne for Yancoal’s deal with Rio Tinto/Mitsubishi Corporation Benchmark Newcastle thermal coal deal implied prices (US$/tonne) Benchmark FOB Newcastle 6322 gar price scenario US$72/tonne (real 2018) Source: Wood Mackenzie, Dataset: May 2017
  • 6. Trusted commercial intelligence www.woodmac.com 6 At US$72/t, 154 Mt of thermal coal projects can be incentivised 154 Mt, or <25% of thermal coal seaborne export projects can generate a minimum 15% IRR < US$72/t Newcastle price, including 69Mt (Aus), 46Mt (Ind), 21Mt (SA), 14Mt (Col) Attractive: Murray/Drummond (Col), Peabody/Glencore (Aus), Exxaro (SA), Foresight (US) Benchmark thermal coal seaborne export incentive prices (US$/tonne, 15% IRR, real 2018 terms) Thermal coal seaborne export project supply (base case v price constrained case) Benchmark FOB Newcastle 6322 gar price scenario US$72/tonne (real 2018) Infrastructure constrained Wandoan TeknoOrbitPersada(MEC) Carmichaelsurface CarmichaelUG Alpha PersadaMultiBara(BEP) KevinsCorner 132 79 302 Mt projects at risk by 2030 107 Mt projects at risk by 2025 Source: Wood Mackenzie, Dataset: May 2017
  • 7. Trusted commercial intelligence www.woodmac.com 7 Small volumes of thermal coal at negative NPV and margin 38 Mt of total seaborne export thermal coal is at risk of closure (negative margin and PV) at US$72/t price scenario; Indonesia (24 Mt) and Russia (4 Mt) most at risk on volume Source: Wood Mackenzie. Bubble size scaled to estimate of 2018 production. 2018+ operating margin (export) less sustaining capex v. remaining present value (1/1/18, NPV 10) 2018 marketable coal production (export) at risk High risk Negative margin, negative NPV Medium risk Positive margin, negative NPV
  • 8. Trusted commercial intelligence www.woodmac.com 8 1. Thermal coal cost and supply outlook 2. Metallurgical coal cost and supply outlook 3. Costs on the up but could Australia’s cost fall below 2016 levels?
  • 9. Trusted commercial intelligence www.woodmac.com 9 Metallurgical costs to increase…as long as price does Average export metallurgical cash costs down 46% since 2012 to US$69/t in 2016 due to lower FX, falling diesel prices, workforce rationalisation, high-cost closures and improved efficiency Mining costs accounts for over half the reduction from 2012; overheads down over 50% Costs to rise 16% on average in 2017, as royalties double on the back of a significant rise in prices Seaborne export met coal cash costs Incremental change Source: Wood Mackenzie, Dataset: May 2017 *Nominal to 2017 and real thereafter QLD FOB benchmark hard coking coal price (US$/t) Costs fall by 46% ?
  • 10. Trusted commercial intelligence www.woodmac.com 10 Top performing countries and companies in the met coal sector Cost changes by met coal companySeaborne export met coal cash costs Cost reductions were most prominent in Mozambique because of higher output volumes, lower rail access charges and Nacala throughput, but falling from a very high cost of US$205/t in 2015 Strong performances from the top 10 met producers led by BHP and Mitsubishi Source: Wood Mackenzie, Dataset: May 2017 *Nominal to 2017 and real thereafter
  • 11. Trusted commercial intelligence www.woodmac.com 11 Met coal transactions secured since the start of 2016 on favourable terms relative to a long-run scenario of US$134/tonne Average implied price of US$117/tonne across last 3 transactions since Sep 2016, including US$116/tonne for Yancoal’s deal with Rio Tinto/Mitsubishi Corporation Benchmark HCC Qld deal implied prices (US$/tonne) Benchmark FOB Qld HCC price scenario US$134/tonne (real 2018) Source: Wood Mackenzie
  • 12. Trusted commercial intelligence www.woodmac.com 12 At US$134/t, 90 Mt of metallurgical coal projects can be incentivised 90 Mt of met coal seaborne export projects can generate a minimum 15% IRR < US$134/t HCC price, including 49Mt (Aus), 22Mt (Ind), 11Mt (Rus) and 6Mt (Can.) Near term development: Inaglinsky/Denisovkskaya East (Rus), Byerwen (Aus) Benchmark met coal seaborne export incentive prices (US$/tonne, 15% IRR, real 2018 terms) Met coal seaborne export project supply (base case v price constrained case) Benchmark FOB Qld HCC price scenario US$134/tonne (real 2018) 71 35 Source: Wood Mackenzie
  • 13. Trusted commercial intelligence www.woodmac.com 13 Positive margin and NPV for metallurgical producers Very small volumes of metallurgical coal at negative margin and PV under a US$134/t price scenario 13 US met mines producing at negative margin and PV, two from Mozambique Source: Wood Mackenzie. Bubble size scaled to estimate of 2018 production. 2018 operating margin less sustaining capex v. remaining present value (1/1/18, NPV 10) 2018 met marketable coal production (export) at risk High risk Negative margin, negative NPV Medium risk Positive margin, negative NPV
  • 14. Trusted commercial intelligence www.woodmac.com 14 1. Thermal coal cost and supply outlook 2. Metallurgical coal cost and supply outlook 3. Costs on the up but could Australia’s cost fall below 2016 levels?
  • 15. Trusted commercial intelligence www.woodmac.com 15 How much further can costs come down at Australian operations? Productivity at Australian mines Productivity and price negatively correlated Productivity peaked in 2003 following a decade of low coal prices After 2004 prices increased rapidly incentivising higher cost and less productive projects to enter the market Prices peaked in 2011 followed by the low point for productivity in 2012 Since 2012 productivity has increased by a total of 32% with higher cost output rationalised, more production from lower cost assets, and headcount reductions Productivity at Australian mines has improved but still below historic highs Further cost cuts possible should prices stay low Source: Wood Mackenzie
  • 16. Trusted commercial intelligence www.woodmac.com 16 What would historic productivity levels mean for cost? Another A$8/t reduction possible with lower labour costs the main driver Cost savings could be eroded by oil price increase Weaker FX led to 80% of fall in US$ costs in 2015 and will remain a key driver in future Weighted average total cash cost Potential future weighted average total cash cost USD ∆ 2012-2016 (47%) AUD ∆ 2012-2016 (26%)
  • 17. Trusted commercial intelligence www.woodmac.com 17 Trusted commercial intelligence www.woodmac.com 17 Conclusions Seaborne coal cash costs have likely bottomed out Chinese policies on supply restrictions supporting higher prices and margins across China and the seaborne market A long-term price scenario of US$72/tonne for Newcastle thermal coal and US$134/tonne for HCC will support M&A and incentivise project development Further cost reductions for Australia are limited Source: Wood Mackenzie Key takeaways
  • 18. Trusted commercial intelligence www.woodmac.com 18 Disclaimer This presentation has been prepared for Informa’s Australian Coal Conference on 25- 26 July 2017 by Wood Mackenzie Limited. The presentation is intended solely for the benefit of attendees and its contents and conclusions are confidential and may not be disclosed to any other persons or companies without Wood Mackenzie’s prior written permission. The information upon which this presentation comes from our own experience, knowledge and databases. The opinions expressed in this presentation are those of Wood Mackenzie. They have been arrived at following careful consideration and enquiry but we do not guarantee their fairness, completeness or accuracy. The opinions, as of this date, are subject to change. We do not accept any liability for your reliance upon them. Strictly Private & Confidential
  • 19. Europe +44 131 243 4400 Americas +1 713 470 1600 Asia Pacific +65 6518 0800 Email contactus@woodmac.com Website www.woodmac.com Wood Mackenzie™, a Verisk Analytics business, is a trusted source of commercial intelligence for the world's natural resources sector. We empower clients to make better strategic decisions, providing objective analysis and advice on assets, companies and markets. For more information visit: www.woodmac.com WOOD MACKENZIE is a trade mark of Wood Mackenzie Limited and is the subject of trade mark registrations and/or applications in the European Community, the USA and other countries around the world.