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ARTICLE IN PRESS CORRECTED PROOF
BORIDING KINETICS OF Fe2
B LAYERS FORMED ON AISI 1045 STEEL
J. Zuno-Silvaa
, M. Ortiz-Domíngueza
, M. Keddamb*
, M. Elias-Espinosac
,
O. Damián-Mejíad
, E. Cardoso-Legorretae
, M. Abreu-Quijanoa
a
Universidad Autónoma del Estado de Hidalgo, Campus Sahagún, Sahagún-Otumba s/n, Hidalgo, México
b
USTHB, Faculté de Génie Mécanique et Génie des Procédés, Lab. Techno. Matéri., El-Alia, Algeria
c
Instituto Tecnológico y de Estudios Superiores de Monterrey-ITESM Campus Santa Fe, Obregón, México
d
Universidad Nacional Autónoma de México-UNAM, Instituto de Investigación en Materiales, Circuito
Exterior, s/n Ciudad Universitaria, Coyoacán, México
e
Universidad Autónoma del Estado de Hidalgo, Centro de Investigaciones en Materiales y Metalurgia,
Ciudad Universitaria Pachuca-Tulancingo, Hidalgo, México
(Received 23 March 2014; accepted 19 June 2014)
Abstract
In the present work, a diffusion model was suggested to study the growth kinetics of Fe2B layers grown on the AISI 1045
steel by the pack-boriding treatment. The generated boride layers were analyzed by optical microscopy and X-ray
diffraction analysis. The applied diffusion model is based on the principle of mass conservation at the (Fe2B/ substrate)
interface. It was used to estimate the boron diffusion coefficients of Fe2B in the temperature range of 1123-1273 K. A
validation of the model was also made by comparing the experimental Fe2B layer thickness obtained at 1253 K for 5 h of
treatment with the predicted value. Basing on our experimental results, the boron activation energy was estimated as 180
kJ mol-1
for the AISI 1045 steel.
Keywords: Boriding; Incubation time; Iron boride; Diffusion model; Growth kinetics; Activation energy.
* Corresponding author: keddam@yahoo.fr
Journal of Mining and Metallurgy,
Section B: Metallurgy
DOI:10.2298/
1. Introduction
Boriding is a thermochemical treatment that
modifies the surface of ferrous and non ferrous alloys
by the thermodiffusion of boron atoms from a
boriding agent [1]. It takes place at temperatures
between 800 and 1000°C over a period of 1 to 10 h.
As a consequence, the surface properties of treated
materials such as hardness, corrosion resistance and
wear resistance are improved. In practice, the most
frequently used method is pack-boriding owing to its
technical advantages [2]. In the powder-pack
boriding, the pack contains a boron source such as a
B4
C compound, an activator to deposit atomic boron
at the sample’s surface and a diluent. The boriding of
steels results in the formation of either one iron boride
(Fe2
B) or two iron borides (FeB and Fe2
B) according
to the boriding conditions. The modeling of the
boriding kinetics is considered as a suitable tool to
select the boride layer thickness according to the
practical utilization of the borided material. In the
case of the growth kinetics of Fe2
B layers formed on
different substrates [3-14], several diffusion models
were published in the literature.
In the present study, an original diffusion model,
based on solving the mass balance equation at the
(Fe2
B/ substrate) interface, was suggested to evaluate
the boron diffusion coefficients through the Fe2
B
layers grown on AISI 1045 steel. The obtained Fe2
B
layers on AISI 1045 steel were characterized by
optical microscopy and X-ray diffraction analysis.
Basing on our experimental results, the boron
activation energy was also evaluated when pack-
boriding the AISI 1045 steel in the temperature range
of 1123-1273 K.
2. The diffusion model
The model analyzes the growth of Fe2
B layer on a
saturated substrate with boron atoms as schematically
shown in Figure 1. The f(x,t) function describes the
boron distribution within the substrate before the
nucleation of Fe2
B phase. corresponds to the
incubation time required to form the phase when
the matrix reaches a saturation state with boron
atoms. represents the upper limit of boron content
in Fe2
B ( ) while is the lower
limit of boron content in Fe2
B ( )
J. Min. Metall. Sect. B-Metall. 50 (2) B (2014) 93 - 76
tFe B
( Fe B mol m20
2
v 2
0 mol m
mol m
v
(
a
Fe B
Fe B mol m2
v 2
0 mol m
mol m
v
(
a
Fe B
CFe B mol m2 up
Fe B
l
2
v 2
0 mol m
mol m
v
(
Fe B mol m2
3 32
60 10  
v 2
0 mol m
mol m
v
(
Fe B mol m2
mol m v   
59 8 103 3
1.
0 mol m
mol m
v
(
CFe B mol m2 low
Fe2 2
0
BB
v 2
0 mol m
mol m
v
(
J. Zuno-Silva at al. / JMM 50 (2) B (2014) 93 - 76
and the point refers to the Fe2
B layer
thickness [15, 16]. The term is the effective
adsorbed boron concentration during the boriding
process [17]. From Figure 1, defines
the homogeneity range of the layer,
is the miscibility gap and is the boron solubility in
the substrate. The diffusion zone underneath the Fe2
B
layer can be ignored by setting ( ) [18,
19].
The following assumptions are taken into
consideration during the formulation of the diffusion
model:
- The growth kinetics is controlled by the boron
diffusion in the Fe2
B layer.
- The Fe2
B phase nucleates after a certain
incubation time.
- The boride layer grows because of the boron
diffusion perpendicular to the specimen surface.
- Boron concentrations remain constant in the
boride layer during the treatment.
- The influence of the alloying elements on the
growth kinetics of the layer is not taken into account.
- The boride layer is thin compared to the sample
thickness.
- A uniform temperature is assumed throughout
the sample.
- Planar morphology is assumed for the phase
interface.
The initial and boundary conditions for the
diffusion problem are given by:
(1)
Boundary conditions:
(2)
(3)
is a thin layer with a thickness of nm that
formed during the nucleation stage [20]. Thus
when compared to the thickness of layer (v). The
mass balance equation at the ( /substrate) interface
is expressed by Eq. (4):
(4)
where is defined as the unit area and
represents the boron concentration in the matrix. The
flux and are obtained from the Fick’s First
law as:
(5)
and
(6)
The term is null since the boron solubility in
the matrix is very low ( mol m-3
) [18, 19].
Thus, Eq. (4) can be rewritten as:
(7)
The diffusion of atomic boron in the substrate is
governed by the Fick’s Second law given by:
(8)
By solving Eq. (8), and applying the boundary
conditions proposed in Eqs.(2) and (3), the solution of
Eq.(8) is expressed by Eq. (9) if the boron diffusion
coefficient in is constant for a given boriding
temperature :
(9)
134
ARTICLE IN PRESS CORRECTED PROOF
Figure 1. A schematic boron- concentration profile through
the Fe2
B layer.
Fe B mol m2
v 2
   
( )x t t C a C CF
0 mol m
mol m
v
(
a
Fe B
v
v v,F
v
2
2
F
Fe B

v
C
F Fe B CoK
v
k
/
Fe B mol m2
ads
B
v 2
C
0 mol m
mol m
v
(
a
Fe B
v
v v,F
v
2
2
F
Fe B

v
C
F Fe B CoK
v
k
Fe B mol m2
up
Fe B
lowv 2
 
1a C CFFe B
2
2
0 mol m
mol m
v
(
a
Fe B
v
v v,F
v
2
2
F
Fe B

v
C
F Fe B CoK
v
k
Fe B mol m2
v 2
2Fe B 0 mol m
mol m
v
(
a
Fe B
v
v v,F
v
2
2
F
Fe B

v
C
F Fe B CoK
v
k
Fe B mol m2
v 2
low
Fe B
2
2
0 mol ma C C C C
t
2 0 0 0
3
  

mol m
v
(
a
Fe B
v
v v,F
v
2
2
F
Fe B

v
C
F Fe B CoK
v
k
Fe B mol m2
v 2
0 mol mC0
mol m
v
(
a
Fe B
v
v v,F
v
2
2
F
Fe B

v
C
F Fe B CoK
v
k
Fe B mol m2
v 2
0 mol mC0
3
 
mol m
v
(
a
Fe B
v
v v,F
v
2
2
F
Fe B

v
C
F Fe B CoK
v
Fe B mol m2
v 2
0 mol m
wi
a
t x
2
0 0

 

, , tth:
v
Fe B
F
2
C x t t C
C
[ ( ), ] .
,
  

0 00
mol m
v
(
a
Fe B
v
v v,F
v
2
Fe B mol m2
v 2
0 mol m
vFe B
Fe B Fe B
2
2
2 2
C
C x t t t t
[
,  


0 0 0  Cup
Fe B2
(the upper boron concentration is kept constant),,
for mol m
v
ads
B
C  








60 103 3
,
(
a
Fe B
v
v v,F
v
2
2
F
Fe B

v
C
F Fe B CoK
v
k
/
Fe B mol m2
v 2
0 mol m
mol m
v
(
a
0v Fe B
v
v v,F
v
2
2
F
Fe B

v
C
F Fe B CoK
v
k
/
Fe B2
v
0 m
mol m
v
(
a
 5 Fe B
v
v v,F
v
2
2
F
Fe B

v
C
F Fe B CoK
k
/
Fe B2
v
0 mo
mol m
v
(
a
 00v ( ) Fe B Fe B
v
v v,F
v
2
2
F
Fe B

v
C
F Fe B CoK
k
/
Fe B mol m2
v 2
0 mol m
mol m
v
(
a
Fe B
v
2
v v,F
v
2
2
F
Fe B

v
C
F Fe B CoK
v
k
/
Fe B mol m2
v 2
0 mol m
mol m
v
(
a
Fe B
v v
2
up
Fe B
low
Fe B
Fe B
2 2
2
C C C
A d J x
 





  
2
2
0
( ) ( ,,
v v,Fe
t t
A dt J x d t t A dt
A
 
      
)
( ) ( )( )
(
v
2
2
F
Fe B

v
C
F Fe B CoK
v
k
Fe B mol m2
v 2
0 mol m
mol m
v
(
a
Fe B
v
v v,F
A( 

1 1 0)
v
2
2
F
Fe B

v
C
F Fe B CoK
v
k
Fe B2
v
0
mol m
v
(
a
Fe B
v
vF
0
v
C
2
2
F
Fe B
v
C
F Fe B CoK
k
Fe B mol m2
v 2
0 mol m
mol m
v
(
a
Fe B
v
v v,F
2
v
JFe B Fe

2
2
F
Fe B

v
C
F Fe B CoK
v
k
Fe B mol m2
v 2
0 mol m
mol m
v
(
a
Fe B
v
v v,F
v
JFe

2
2
F
Fe B

v
C
F Fe B CoK
v
Fe B mol m2
v 2
0 mol m
mol m
v
(
a
Fe B
v
v v,F
    

( )
{
v,Fe B
Fe B
2
2
J x t t t t
D       C x t t t t x
J
xFe B v
F
2
v,
v
( ) /
(
}
2
2
F
Fe B

v
C
F Fe B CoK
v
Fe B mol m2
v 2
0 mol m
mol m
v
(
a
Fe B
v
v v,F
v
    
 

J x t t d t t
D C
x
Fe
Fe
2
v v,
(
( )
}
{ FFe v v
u
v v,
2
x t t d t t x
J
x d
F
( ) / }       
2
F
Fe B

v
C
F Fe B CoK
v
Fe B mol m2
v 2
0 mol m
mol m
v
(
a
Fe B
v
v v,F
v
2
JFe
(
2
F
Fe B

v
C
F Fe B CoK
v
Fe B mol m2
v 2
0 mol m
mol m
v
(
a
Fe B
v
v v,F
v
2
 0
2
F
Fe B

v
C
v
Fe B mol m2
v 2
0 mol m
mol m
v
(
a
Fe B
v
v v,F
v
up
Fe B
low
Fe B
v
2 2
x
C C C
x
 

2 00
2








  



dx t
dt
D
C x t t t t
x
x t
x t
( )
[ ( ), ]
( ) v
( ) v
Fe B
Fe B
2
2
2
F
Fe B

v
C
Fe B mol m2
v 2
0 mol m
mol m
v
(
a
Fe B
v
v v,F
v
2
CC x t t
t
D
C x t t
x
Fe B
Fe B
Fe B
2
2
2
2
[ ( ), ] [ ( ), ]
[




2
2
2
F

Fe B mol m2
v 2
0 mol m
mol m
v
(
a
Fe B
v
v v,F
v
2
C x t t
F
Fe B
2
2
[ ( ), ]

 CC
C C
erf
D t
erf
x
D t
Fe B
Fe B
up
Fe B low
Fe B
up
Fe B
2
2 2
v













2
2
2
2





2
F
Fe B mol m2
v 2
0 mol m
mol m
v
(
a
Fe B
v
v v,F
v
2
2Fe B
[
2
F
Fe B mol m2
v 2
0 mol m
mol m
v
(
a
Fe B Fe B
v
2
v v,F
v
2
2
F
Fe B

v
C
F Fe B CoK
v
k
/
C x t t t t CFe B low
Fe B
2
2
v,
(the boron concentration
[ ( ) ]   
aat the interface is
kept constant),
mol mads
B
C  


59 8 103 3
.






By substituting the derivative of Eq. (9) with
respect to the distance into Eq. (7), Eq. (10) is
obtained:
(10)
for .
The parabolic growth law for the Fe2
B layer is
expressed by:
(11)
Substituting the derivative of Eq.(11) with respect
to the time into Eq. (10), Eq. (12) is deduced:
(12)
The normalized growth parameter ( ) for the
( /substrate) interface can be estimated numerically
by the Newton-Raphson method [21]. It is assumed
that expressions , and , do not depend
significantly on temperature (in the considered
temperature range) [16].
A schematic representation of the square of the
layer thickness against linear time
( ) is depicted in
Figure 2. is the effective growth time of
the layer and t is the treatment time.
3. Experimental procedure
3.1 The boriding process
The material to be borided is AISI 1045 steel. It
has a nominal chemical composition of 0.43–0.50%
C, 0.15–0.30% Si, 0.60–0.90% Mn, 0.040% P,
0.050% S. The samples have a cubic shape with
dimensions of 10 mm x 10 mm x 10 mm x. Prior to
the boriding process, the specimens were polished,
ultrasonically cleaned in an alcohol solution and
deionized water for 15 min at room temperature, and
dried and stored under clean-room conditions. The
samples were packed along with a Durborid fresh
powder mixture in a closed cylindrical case (AISI
304L). The used powder mixture has an average size
of 30 µm. The powder-pack boriding process was
carried out in a conventional furnace under a pure
argon atmosphere in the temperature range of 1123 -
1273 K. Four treatment times (2, 4, 6 and 8 h) were
selected for each temperature. After the completion of
boriding treatment, the container was removed from
the furnace and slowly cooled to room temperature.
3.2 Experimental techniques
The borided samples were cross-sectioned for
metallographic examinations using a LECO VC-50
cutting precision machine. The cross-sectional
morphology of the boride layers was observed with
the Olympus GX51 optical microscope in a clear
field. The boride layer thickness was automatically
measured with the aid of MSQ PLUS software. To
ensure the reproducibility of the measured layers
thicknesses, fifty measurements were collected in
different sections of the borided AISI 1045 steel
samples to estimate the layer thickness; defined
as an average value of the long boride teeth [22-24].
The phases present in the boride layers were
investigated by an X-Ray Diffraction (XRD)
equipment (Equinox 2000) using radiation of
0.179 nm wavelength.
4. Results
4.1 OM observations of the borided layers
Figure 3 shows the optical micrographs of the
cross-section of boride layers formed on AISI 1045
steel at 1173 K for different treatment times (2, 4, 6
and 8 h).
4.2 XRD analysis
Figure 4 gives the XRD pattern obtained at the
surface of borided AISI 1045 steel at 1273 K for 8 h
of treatment. It indicates the formation of Fe2
B phase
showing a difference in the diffracted intensities due
to its anisotropic nature.
J. Zuno-Silva at al. / JMM 50 (2) B (2014) 93 - 76 135
ARTICLE IN PRESS CORRECTED PROOF
x t
C
( )
u
2
F
Fe B

v
C
F Fe B CoK
v
k
/
 
C
x0 v
2
F
Fe B

v
C
F Fe B CoK
v
k
/
2
2
v Fe B
u
2
 2 1 2 1 2
0
D t
C
/ /
2
Fe B

v
C
F Fe B CoK
v
k
/
2
2
F
Fe B


v
C
F Fe B CoK
v
k
/
2
2
F
2Fe B

v
C
F Fe B CoK
v
k
/
2
2
F
2
up
Fe B
lFe B

C
v
C
F Fe B CoK
v
k
/
2
2
F
low
F
Fe B

C ee B
F
2
v
C
F Fe B CoK
v
k
/
2
2
F
Fe B

v
C0
F Fe B CoK
v
k
/
v 2
0 mol m
mol m
v
(
a
Fe B
v
v v,F
v
2
2
F
Fe B

Fe B Fe B v
Fe B
2
2 2
2
v
C
D t D t t
0
2 2 2
04 4    
F Fe B CoK
v
k
/
Fe B mol m2
v 2
0 mol m
mol m
v
Fe B
v
v v,F
v
2
F

C
B CoK
v
Fe B2
t t t  0
k
2
v 2
0 mol m
mol m
v
(
a
Fe B
v
v v,F
v
2
2
F
Fe B

v
C
Fe B Fe B CoK
v
2
k
/
v v,F
v
2
2
F
Fe B

v
C
Fe B Fe B CoK
v
2
k
/
a
Fe B
v
v v,F
v
2
2
F
Fe B

v
C
F Fe B CoK
v
±
k
/
2
2
F
up
Fe B
low
Fe B
up
Fe
2
2 2
 






2
2
10


C C C C
/
22 2
2
B
low
Fe B
2Fe B

 
 
C
erf
C

exp 2
v
C
F Fe B CoK
v
k
/
 






C C C d
dt
D
t
C
up
Fe B
low
Fe B
Fe B up
Fe B
2 2
2
2
v2
2
0



















C
erf
D t
D t
x
Fe B
Fe B
low
Fe B 22
v
v
2
4
2
2
exp
F
Fe B

v
C
F Fe B CoK
v
k
/
Figure 2. A Schematic representation of the square of the
layer thickness as a function of treatment time.
4.3 Estimation of boron activation energy
The kinetic study of Fe2
B layers formed on the
AISI 1045 steel is necessary to estimate the boron
diffusion coefficients of Fe2
B layers using the present
model. Figure 5 describes the evolution of the
squared value of Fe2
B layer thickness as a function of
time for different temperatures where the slopes of the
linear curves provide the values of growth constants
. Table 1 summarizes the estimated value
of boron diffusion coefficient in Fe2
B at each
temperature along with the squared normalized value
of parameter determined from Eq. (12).
J. Zuno-Silva at al. / JMM 50 (2) B (2014) 93 - 76136
ARTICLE IN PRESS CORRECTED PROOF
Figure 3. Optical micrographs of the boride layers formed at the surface of AISI 1045 steel treated at 1173 K during a
variable time: (a) 2 h , (b) 4 h, (c ) 6 h and (d) 8 h.
Figure 4. XRD pattern obtained at the surface of the
borided AISI 1045 steel treated at 1273 K for 8 h.
Figure 5. The square of Fe2
B layers thickness dependence
of the temperature and time.
v
2
2
F
Fe B

v
C
F Fe B CoK
v
Fe B
2
2
D 2
4( )
k
/
v v,F
v
2
2
F
Fe B

v
C
F Fe B CoK
v

k
/
Table 1. The squared value of normalized growth parameter
and boron diffusion coefficients in Fe2
B as a
function of the boriding temperature.
To get the value of boron activation energy for the
AISI 1045 steel, it is necessary to plot the natural
logarithm of boron diffusion coefficient in Fe2
B versus
the reciprocal temperature according to the Arrhenius
equation. Figure 6 shows the temperature dependence
of boron diffusion coefficient through the Fe2
B layers
where the slope of the straight line represents the
value of boron activation energy (= 180 kJ mol -1
)
using a linear fitting with a correlation factor equal to
0.9813. The temperature dependence of is given
by Eq.(13) as follows:
(13)
where: R=8.314 J mol -1
K -1
and T the temperature
in Kelvin.
Table 2 shows a comparison of the boron
activation energies in case of some borided steels [25,
30]. The estimated value of boron activation energy (=
180 kJ mol -1
) for the AISI 1045 steel is very close to
that obtained in the reference work [30] but different
from other values [25,28]. This difference is due to
the choice of the boriding method and to the effect of
chemical composition of the substrate.
The present model was validated by comparing
the experimental value of layer thickness with
the predicted value at 1253 K for 5 h using Eq. (14):
(14)
Table 2. A comparison of the boron activation energies for
some borided steels using different boriding
methods.
Figure 7 shows the optical micrograph of the
cross-section of boride layer formed at 1253 K for 5 h.
Table 3 gives a comparison between the
experimental value of Fe2
B layer thickness and the
predicted one using Eq. (14). A good agreement was
then obtained between the experimental value of
Fe2
B layer thickness and the predicted one for the
borided AISI 1045 steel at 1253 K for 5 h.
Table 3. Predicted and estimated values of the Fe2
B layer
thickness obtained at 1253 K for a treatment time
of 5 h.
J. Zuno-Silva at al. / JMM 50 (2) B (2014) 93 - 76 137
ARTICLE IN PRESS CORRECTED PROOF
Temperature
(K)
Type of
layer (Dimensionless) (µm2
s-1
)
1123
Fe2B 1.747141 x 10 -3
1.79 x 10-1
1173 5.00 x 10-1
1223 11.0 x 10-1
1273 17.0 x 10-1
 2
2
4 DFe B2
2
F
Fe B

v
C
F Fe B CoK
v
k
DFe B2
/
2
F
Fe B

v
C
F Fe B CoK
v
kJmol
F
Fe B
2
2
D exp RT
F
7 0 10 1803 1
    
. / ,
 /
v 2
0 mol m
mol m
v
(
a
Fe B
v
v v,F
v
2
2
F
Fe B

v
C
F Fe B CoK
v
k
Fe B
v
2
/
Fe B
v
C
F Fe B CoK
v
k
v  2 17 25001 2 1 2
D t D tFe B Fe B2 2
/ /
/
Figure 6. The boron diffusion coefficients in the Fe2
B phase
dependence of the temperature.
Figure 7. Optical micrograph of the cross-section of Fe2
B
layer formed on AISI 1045 steel during the
powder-pack boriding at 1253 K for 5 h.
Material Boriding method
Boron activation
energy (kJ mol-1
)
Ref
SAE 1035 Salt-bath 227.51 [25]
Low carbon
steel
Electrochemical 175.51 [26]
AISI 1018 Electrochemical 172.75 ±8.6 [27]
Mild steel SPS 145.84 [28]
AISI 1018 Paste 153 [29]
AISI 1045 Paste 179 [30]
AISI 1045 Powder 180
Present
study
Temperature
(K)
Type
of
layer
Boride layer
thickness (mm)
estimated by Eq. (14)
Experimental
boride layer
thickness (mm)
1253 Fe2B 174.26 167.84±14.29
5. Discussions
The AISI 1045 steel was pack-borided in the
temperature range of 1123–1273 K for studying the
kinetics of formation of Fe2
B layers. The XRD
analysis confirmed the presence of Fe2
B phase with a
difference in the diffracted intensities due to its
anisotropic nature [22]. The OM observations
revealed the formation of Fe2
B layers with a saw-
tooth morphology. This particular morphology is
observed in the boride layers formed on low-carbon
steels [25-30] and Armco iron [4, 12, 15, 16] due to
the absence of alloying elements in the substrate.
From Figure 3, it is seen that the Fe2
B layer
thickness increased with an increase in the boriding
time because the boriding kinetics is a thermally
activated phenomenon. In a kinetic point of view, the
present model was applied to estimate the boron
diffusion coefficient in Fe2
B using Eq.(11). The boron
activation energy of the AISI 1045 steel was estimated
as 180 kJ mol-1
. This value was compared with the
data reported in the literature. The values of boron
activation energies displayed in Table 2 depended on
the boriding method, the chemical composition of the
substrate and the mechanism of boron diffusion. The
present model was also validated by comparing the
experimental Fe2
B layer thickness obtained at 1253 K
for 5 h of treatment with the predicted value. The
experimental value of Fe2
B layer thickness agrees
with the predicted value for the borided AISI 1045
steel at 1253 K for 5 h of treatment. The present
model can be extended to the bilayer configuration
(Fe2
B + FeB) to study the boriding kinetics for any
borided steel.
6. Conclusions
The AISI 1045 steel was pack-borided in the
temperature range of 1123-1273 K for a period
ranging from 2 to 8 h. The Fe2
B layers were formed
on the surface of AISI 1045 steel. A diffusion model
was developed to estimate the boron diffusion
coefficient of Fe2
B at each boriding temperature. The
validity of the present model was made by comparing
the experimental Fe2
B layer thickness obtained at
1253 K for 5 h of treatment with the predicted value.
A good concordance was then observed between this
experimental result and the predicted value by the
model.
Finally, the boron activation energy of the AISI
1045 steel was estimated as 180 kJ mol-1
. This value
was compared with the data reported in the literature.
Acknowledgements
The work described in this paper was supported
by a grant of CONACyT and PROMEP México. Also,
the authors want to thank to Ing. Martín Ortiz
Granillo, who is in charge as Director of the Escuela
Superior de Ciudad Sahagún which belongs to the
Universidad Autónoma del Estado de Hidalgo,
México, for all the facilities to accomplish this
research work.
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Boridign kinetics fe2 b layers formed on aisi 1045 steel

  • 1. ARTICLE IN PRESS CORRECTED PROOF BORIDING KINETICS OF Fe2 B LAYERS FORMED ON AISI 1045 STEEL J. Zuno-Silvaa , M. Ortiz-Domíngueza , M. Keddamb* , M. Elias-Espinosac , O. Damián-Mejíad , E. Cardoso-Legorretae , M. Abreu-Quijanoa a Universidad Autónoma del Estado de Hidalgo, Campus Sahagún, Sahagún-Otumba s/n, Hidalgo, México b USTHB, Faculté de Génie Mécanique et Génie des Procédés, Lab. Techno. Matéri., El-Alia, Algeria c Instituto Tecnológico y de Estudios Superiores de Monterrey-ITESM Campus Santa Fe, Obregón, México d Universidad Nacional Autónoma de México-UNAM, Instituto de Investigación en Materiales, Circuito Exterior, s/n Ciudad Universitaria, Coyoacán, México e Universidad Autónoma del Estado de Hidalgo, Centro de Investigaciones en Materiales y Metalurgia, Ciudad Universitaria Pachuca-Tulancingo, Hidalgo, México (Received 23 March 2014; accepted 19 June 2014) Abstract In the present work, a diffusion model was suggested to study the growth kinetics of Fe2B layers grown on the AISI 1045 steel by the pack-boriding treatment. The generated boride layers were analyzed by optical microscopy and X-ray diffraction analysis. The applied diffusion model is based on the principle of mass conservation at the (Fe2B/ substrate) interface. It was used to estimate the boron diffusion coefficients of Fe2B in the temperature range of 1123-1273 K. A validation of the model was also made by comparing the experimental Fe2B layer thickness obtained at 1253 K for 5 h of treatment with the predicted value. Basing on our experimental results, the boron activation energy was estimated as 180 kJ mol-1 for the AISI 1045 steel. Keywords: Boriding; Incubation time; Iron boride; Diffusion model; Growth kinetics; Activation energy. * Corresponding author: keddam@yahoo.fr Journal of Mining and Metallurgy, Section B: Metallurgy DOI:10.2298/ 1. Introduction Boriding is a thermochemical treatment that modifies the surface of ferrous and non ferrous alloys by the thermodiffusion of boron atoms from a boriding agent [1]. It takes place at temperatures between 800 and 1000°C over a period of 1 to 10 h. As a consequence, the surface properties of treated materials such as hardness, corrosion resistance and wear resistance are improved. In practice, the most frequently used method is pack-boriding owing to its technical advantages [2]. In the powder-pack boriding, the pack contains a boron source such as a B4 C compound, an activator to deposit atomic boron at the sample’s surface and a diluent. The boriding of steels results in the formation of either one iron boride (Fe2 B) or two iron borides (FeB and Fe2 B) according to the boriding conditions. The modeling of the boriding kinetics is considered as a suitable tool to select the boride layer thickness according to the practical utilization of the borided material. In the case of the growth kinetics of Fe2 B layers formed on different substrates [3-14], several diffusion models were published in the literature. In the present study, an original diffusion model, based on solving the mass balance equation at the (Fe2 B/ substrate) interface, was suggested to evaluate the boron diffusion coefficients through the Fe2 B layers grown on AISI 1045 steel. The obtained Fe2 B layers on AISI 1045 steel were characterized by optical microscopy and X-ray diffraction analysis. Basing on our experimental results, the boron activation energy was also evaluated when pack- boriding the AISI 1045 steel in the temperature range of 1123-1273 K. 2. The diffusion model The model analyzes the growth of Fe2 B layer on a saturated substrate with boron atoms as schematically shown in Figure 1. The f(x,t) function describes the boron distribution within the substrate before the nucleation of Fe2 B phase. corresponds to the incubation time required to form the phase when the matrix reaches a saturation state with boron atoms. represents the upper limit of boron content in Fe2 B ( ) while is the lower limit of boron content in Fe2 B ( ) J. Min. Metall. Sect. B-Metall. 50 (2) B (2014) 93 - 76 tFe B ( Fe B mol m20 2 v 2 0 mol m mol m v ( a Fe B Fe B mol m2 v 2 0 mol m mol m v ( a Fe B CFe B mol m2 up Fe B l 2 v 2 0 mol m mol m v ( Fe B mol m2 3 32 60 10   v 2 0 mol m mol m v ( Fe B mol m2 mol m v    59 8 103 3 1. 0 mol m mol m v ( CFe B mol m2 low Fe2 2 0 BB v 2 0 mol m mol m v (
  • 2. J. Zuno-Silva at al. / JMM 50 (2) B (2014) 93 - 76 and the point refers to the Fe2 B layer thickness [15, 16]. The term is the effective adsorbed boron concentration during the boriding process [17]. From Figure 1, defines the homogeneity range of the layer, is the miscibility gap and is the boron solubility in the substrate. The diffusion zone underneath the Fe2 B layer can be ignored by setting ( ) [18, 19]. The following assumptions are taken into consideration during the formulation of the diffusion model: - The growth kinetics is controlled by the boron diffusion in the Fe2 B layer. - The Fe2 B phase nucleates after a certain incubation time. - The boride layer grows because of the boron diffusion perpendicular to the specimen surface. - Boron concentrations remain constant in the boride layer during the treatment. - The influence of the alloying elements on the growth kinetics of the layer is not taken into account. - The boride layer is thin compared to the sample thickness. - A uniform temperature is assumed throughout the sample. - Planar morphology is assumed for the phase interface. The initial and boundary conditions for the diffusion problem are given by: (1) Boundary conditions: (2) (3) is a thin layer with a thickness of nm that formed during the nucleation stage [20]. Thus when compared to the thickness of layer (v). The mass balance equation at the ( /substrate) interface is expressed by Eq. (4): (4) where is defined as the unit area and represents the boron concentration in the matrix. The flux and are obtained from the Fick’s First law as: (5) and (6) The term is null since the boron solubility in the matrix is very low ( mol m-3 ) [18, 19]. Thus, Eq. (4) can be rewritten as: (7) The diffusion of atomic boron in the substrate is governed by the Fick’s Second law given by: (8) By solving Eq. (8), and applying the boundary conditions proposed in Eqs.(2) and (3), the solution of Eq.(8) is expressed by Eq. (9) if the boron diffusion coefficient in is constant for a given boriding temperature : (9) 134 ARTICLE IN PRESS CORRECTED PROOF Figure 1. A schematic boron- concentration profile through the Fe2 B layer. Fe B mol m2 v 2     ( )x t t C a C CF 0 mol m mol m v ( a Fe B v v v,F v 2 2 F Fe B  v C F Fe B CoK v k / Fe B mol m2 ads B v 2 C 0 mol m mol m v ( a Fe B v v v,F v 2 2 F Fe B  v C F Fe B CoK v k Fe B mol m2 up Fe B lowv 2   1a C CFFe B 2 2 0 mol m mol m v ( a Fe B v v v,F v 2 2 F Fe B  v C F Fe B CoK v k Fe B mol m2 v 2 2Fe B 0 mol m mol m v ( a Fe B v v v,F v 2 2 F Fe B  v C F Fe B CoK v k Fe B mol m2 v 2 low Fe B 2 2 0 mol ma C C C C t 2 0 0 0 3     mol m v ( a Fe B v v v,F v 2 2 F Fe B  v C F Fe B CoK v k Fe B mol m2 v 2 0 mol mC0 mol m v ( a Fe B v v v,F v 2 2 F Fe B  v C F Fe B CoK v k Fe B mol m2 v 2 0 mol mC0 3   mol m v ( a Fe B v v v,F v 2 2 F Fe B  v C F Fe B CoK v Fe B mol m2 v 2 0 mol m wi a t x 2 0 0     , , tth: v Fe B F 2 C x t t C C [ ( ), ] . ,     0 00 mol m v ( a Fe B v v v,F v 2 Fe B mol m2 v 2 0 mol m vFe B Fe B Fe B 2 2 2 2 C C x t t t t [ ,     0 0 0  Cup Fe B2 (the upper boron concentration is kept constant),, for mol m v ads B C           60 103 3 , ( a Fe B v v v,F v 2 2 F Fe B  v C F Fe B CoK v k / Fe B mol m2 v 2 0 mol m mol m v ( a 0v Fe B v v v,F v 2 2 F Fe B  v C F Fe B CoK v k / Fe B2 v 0 m mol m v ( a  5 Fe B v v v,F v 2 2 F Fe B  v C F Fe B CoK k / Fe B2 v 0 mo mol m v ( a  00v ( ) Fe B Fe B v v v,F v 2 2 F Fe B  v C F Fe B CoK k / Fe B mol m2 v 2 0 mol m mol m v ( a Fe B v 2 v v,F v 2 2 F Fe B  v C F Fe B CoK v k / Fe B mol m2 v 2 0 mol m mol m v ( a Fe B v v 2 up Fe B low Fe B Fe B 2 2 2 C C C A d J x           2 2 0 ( ) ( ,, v v,Fe t t A dt J x d t t A dt A          ) ( ) ( )( ) ( v 2 2 F Fe B  v C F Fe B CoK v k Fe B mol m2 v 2 0 mol m mol m v ( a Fe B v v v,F A(   1 1 0) v 2 2 F Fe B  v C F Fe B CoK v k Fe B2 v 0 mol m v ( a Fe B v vF 0 v C 2 2 F Fe B v C F Fe B CoK k Fe B mol m2 v 2 0 mol m mol m v ( a Fe B v v v,F 2 v JFe B Fe  2 2 F Fe B  v C F Fe B CoK v k Fe B mol m2 v 2 0 mol m mol m v ( a Fe B v v v,F v JFe  2 2 F Fe B  v C F Fe B CoK v Fe B mol m2 v 2 0 mol m mol m v ( a Fe B v v v,F       ( ) { v,Fe B Fe B 2 2 J x t t t t D       C x t t t t x J xFe B v F 2 v, v ( ) / ( } 2 2 F Fe B  v C F Fe B CoK v Fe B mol m2 v 2 0 mol m mol m v ( a Fe B v v v,F v         J x t t d t t D C x Fe Fe 2 v v, ( ( ) } { FFe v v u v v, 2 x t t d t t x J x d F ( ) / }        2 F Fe B  v C F Fe B CoK v Fe B mol m2 v 2 0 mol m mol m v ( a Fe B v v v,F v 2 JFe ( 2 F Fe B  v C F Fe B CoK v Fe B mol m2 v 2 0 mol m mol m v ( a Fe B v v v,F v 2  0 2 F Fe B  v C v Fe B mol m2 v 2 0 mol m mol m v ( a Fe B v v v,F v up Fe B low Fe B v 2 2 x C C C x    2 00 2               dx t dt D C x t t t t x x t x t ( ) [ ( ), ] ( ) v ( ) v Fe B Fe B 2 2 2 F Fe B  v C Fe B mol m2 v 2 0 mol m mol m v ( a Fe B v v v,F v 2 CC x t t t D C x t t x Fe B Fe B Fe B 2 2 2 2 [ ( ), ] [ ( ), ] [     2 2 2 F  Fe B mol m2 v 2 0 mol m mol m v ( a Fe B v v v,F v 2 C x t t F Fe B 2 2 [ ( ), ]   CC C C erf D t erf x D t Fe B Fe B up Fe B low Fe B up Fe B 2 2 2 v              2 2 2 2      2 F Fe B mol m2 v 2 0 mol m mol m v ( a Fe B v v v,F v 2 2Fe B [ 2 F Fe B mol m2 v 2 0 mol m mol m v ( a Fe B Fe B v 2 v v,F v 2 2 F Fe B  v C F Fe B CoK v k / C x t t t t CFe B low Fe B 2 2 v, (the boron concentration [ ( ) ]    aat the interface is kept constant), mol mads B C     59 8 103 3 .      
  • 3. By substituting the derivative of Eq. (9) with respect to the distance into Eq. (7), Eq. (10) is obtained: (10) for . The parabolic growth law for the Fe2 B layer is expressed by: (11) Substituting the derivative of Eq.(11) with respect to the time into Eq. (10), Eq. (12) is deduced: (12) The normalized growth parameter ( ) for the ( /substrate) interface can be estimated numerically by the Newton-Raphson method [21]. It is assumed that expressions , and , do not depend significantly on temperature (in the considered temperature range) [16]. A schematic representation of the square of the layer thickness against linear time ( ) is depicted in Figure 2. is the effective growth time of the layer and t is the treatment time. 3. Experimental procedure 3.1 The boriding process The material to be borided is AISI 1045 steel. It has a nominal chemical composition of 0.43–0.50% C, 0.15–0.30% Si, 0.60–0.90% Mn, 0.040% P, 0.050% S. The samples have a cubic shape with dimensions of 10 mm x 10 mm x 10 mm x. Prior to the boriding process, the specimens were polished, ultrasonically cleaned in an alcohol solution and deionized water for 15 min at room temperature, and dried and stored under clean-room conditions. The samples were packed along with a Durborid fresh powder mixture in a closed cylindrical case (AISI 304L). The used powder mixture has an average size of 30 µm. The powder-pack boriding process was carried out in a conventional furnace under a pure argon atmosphere in the temperature range of 1123 - 1273 K. Four treatment times (2, 4, 6 and 8 h) were selected for each temperature. After the completion of boriding treatment, the container was removed from the furnace and slowly cooled to room temperature. 3.2 Experimental techniques The borided samples were cross-sectioned for metallographic examinations using a LECO VC-50 cutting precision machine. The cross-sectional morphology of the boride layers was observed with the Olympus GX51 optical microscope in a clear field. The boride layer thickness was automatically measured with the aid of MSQ PLUS software. To ensure the reproducibility of the measured layers thicknesses, fifty measurements were collected in different sections of the borided AISI 1045 steel samples to estimate the layer thickness; defined as an average value of the long boride teeth [22-24]. The phases present in the boride layers were investigated by an X-Ray Diffraction (XRD) equipment (Equinox 2000) using radiation of 0.179 nm wavelength. 4. Results 4.1 OM observations of the borided layers Figure 3 shows the optical micrographs of the cross-section of boride layers formed on AISI 1045 steel at 1173 K for different treatment times (2, 4, 6 and 8 h). 4.2 XRD analysis Figure 4 gives the XRD pattern obtained at the surface of borided AISI 1045 steel at 1273 K for 8 h of treatment. It indicates the formation of Fe2 B phase showing a difference in the diffracted intensities due to its anisotropic nature. J. Zuno-Silva at al. / JMM 50 (2) B (2014) 93 - 76 135 ARTICLE IN PRESS CORRECTED PROOF x t C ( ) u 2 F Fe B  v C F Fe B CoK v k /   C x0 v 2 F Fe B  v C F Fe B CoK v k / 2 2 v Fe B u 2  2 1 2 1 2 0 D t C / / 2 Fe B  v C F Fe B CoK v k / 2 2 F Fe B   v C F Fe B CoK v k / 2 2 F 2Fe B  v C F Fe B CoK v k / 2 2 F 2 up Fe B lFe B  C v C F Fe B CoK v k / 2 2 F low F Fe B  C ee B F 2 v C F Fe B CoK v k / 2 2 F Fe B  v C0 F Fe B CoK v k / v 2 0 mol m mol m v ( a Fe B v v v,F v 2 2 F Fe B  Fe B Fe B v Fe B 2 2 2 2 v C D t D t t 0 2 2 2 04 4     F Fe B CoK v k / Fe B mol m2 v 2 0 mol m mol m v Fe B v v v,F v 2 F  C B CoK v Fe B2 t t t  0 k 2 v 2 0 mol m mol m v ( a Fe B v v v,F v 2 2 F Fe B  v C Fe B Fe B CoK v 2 k / v v,F v 2 2 F Fe B  v C Fe B Fe B CoK v 2 k / a Fe B v v v,F v 2 2 F Fe B  v C F Fe B CoK v ± k / 2 2 F up Fe B low Fe B up Fe 2 2 2         2 2 10   C C C C / 22 2 2 B low Fe B 2Fe B      C erf C  exp 2 v C F Fe B CoK v k /         C C C d dt D t C up Fe B low Fe B Fe B up Fe B 2 2 2 2 v2 2 0                    C erf D t D t x Fe B Fe B low Fe B 22 v v 2 4 2 2 exp F Fe B  v C F Fe B CoK v k / Figure 2. A Schematic representation of the square of the layer thickness as a function of treatment time.
  • 4. 4.3 Estimation of boron activation energy The kinetic study of Fe2 B layers formed on the AISI 1045 steel is necessary to estimate the boron diffusion coefficients of Fe2 B layers using the present model. Figure 5 describes the evolution of the squared value of Fe2 B layer thickness as a function of time for different temperatures where the slopes of the linear curves provide the values of growth constants . Table 1 summarizes the estimated value of boron diffusion coefficient in Fe2 B at each temperature along with the squared normalized value of parameter determined from Eq. (12). J. Zuno-Silva at al. / JMM 50 (2) B (2014) 93 - 76136 ARTICLE IN PRESS CORRECTED PROOF Figure 3. Optical micrographs of the boride layers formed at the surface of AISI 1045 steel treated at 1173 K during a variable time: (a) 2 h , (b) 4 h, (c ) 6 h and (d) 8 h. Figure 4. XRD pattern obtained at the surface of the borided AISI 1045 steel treated at 1273 K for 8 h. Figure 5. The square of Fe2 B layers thickness dependence of the temperature and time. v 2 2 F Fe B  v C F Fe B CoK v Fe B 2 2 D 2 4( ) k / v v,F v 2 2 F Fe B  v C F Fe B CoK v  k /
  • 5. Table 1. The squared value of normalized growth parameter and boron diffusion coefficients in Fe2 B as a function of the boriding temperature. To get the value of boron activation energy for the AISI 1045 steel, it is necessary to plot the natural logarithm of boron diffusion coefficient in Fe2 B versus the reciprocal temperature according to the Arrhenius equation. Figure 6 shows the temperature dependence of boron diffusion coefficient through the Fe2 B layers where the slope of the straight line represents the value of boron activation energy (= 180 kJ mol -1 ) using a linear fitting with a correlation factor equal to 0.9813. The temperature dependence of is given by Eq.(13) as follows: (13) where: R=8.314 J mol -1 K -1 and T the temperature in Kelvin. Table 2 shows a comparison of the boron activation energies in case of some borided steels [25, 30]. The estimated value of boron activation energy (= 180 kJ mol -1 ) for the AISI 1045 steel is very close to that obtained in the reference work [30] but different from other values [25,28]. This difference is due to the choice of the boriding method and to the effect of chemical composition of the substrate. The present model was validated by comparing the experimental value of layer thickness with the predicted value at 1253 K for 5 h using Eq. (14): (14) Table 2. A comparison of the boron activation energies for some borided steels using different boriding methods. Figure 7 shows the optical micrograph of the cross-section of boride layer formed at 1253 K for 5 h. Table 3 gives a comparison between the experimental value of Fe2 B layer thickness and the predicted one using Eq. (14). A good agreement was then obtained between the experimental value of Fe2 B layer thickness and the predicted one for the borided AISI 1045 steel at 1253 K for 5 h. Table 3. Predicted and estimated values of the Fe2 B layer thickness obtained at 1253 K for a treatment time of 5 h. J. Zuno-Silva at al. / JMM 50 (2) B (2014) 93 - 76 137 ARTICLE IN PRESS CORRECTED PROOF Temperature (K) Type of layer (Dimensionless) (µm2 s-1 ) 1123 Fe2B 1.747141 x 10 -3 1.79 x 10-1 1173 5.00 x 10-1 1223 11.0 x 10-1 1273 17.0 x 10-1  2 2 4 DFe B2 2 F Fe B  v C F Fe B CoK v k DFe B2 / 2 F Fe B  v C F Fe B CoK v kJmol F Fe B 2 2 D exp RT F 7 0 10 1803 1      . / ,  / v 2 0 mol m mol m v ( a Fe B v v v,F v 2 2 F Fe B  v C F Fe B CoK v k Fe B v 2 / Fe B v C F Fe B CoK v k v  2 17 25001 2 1 2 D t D tFe B Fe B2 2 / / / Figure 6. The boron diffusion coefficients in the Fe2 B phase dependence of the temperature. Figure 7. Optical micrograph of the cross-section of Fe2 B layer formed on AISI 1045 steel during the powder-pack boriding at 1253 K for 5 h. Material Boriding method Boron activation energy (kJ mol-1 ) Ref SAE 1035 Salt-bath 227.51 [25] Low carbon steel Electrochemical 175.51 [26] AISI 1018 Electrochemical 172.75 ±8.6 [27] Mild steel SPS 145.84 [28] AISI 1018 Paste 153 [29] AISI 1045 Paste 179 [30] AISI 1045 Powder 180 Present study Temperature (K) Type of layer Boride layer thickness (mm) estimated by Eq. (14) Experimental boride layer thickness (mm) 1253 Fe2B 174.26 167.84±14.29
  • 6. 5. Discussions The AISI 1045 steel was pack-borided in the temperature range of 1123–1273 K for studying the kinetics of formation of Fe2 B layers. The XRD analysis confirmed the presence of Fe2 B phase with a difference in the diffracted intensities due to its anisotropic nature [22]. The OM observations revealed the formation of Fe2 B layers with a saw- tooth morphology. This particular morphology is observed in the boride layers formed on low-carbon steels [25-30] and Armco iron [4, 12, 15, 16] due to the absence of alloying elements in the substrate. From Figure 3, it is seen that the Fe2 B layer thickness increased with an increase in the boriding time because the boriding kinetics is a thermally activated phenomenon. In a kinetic point of view, the present model was applied to estimate the boron diffusion coefficient in Fe2 B using Eq.(11). The boron activation energy of the AISI 1045 steel was estimated as 180 kJ mol-1 . This value was compared with the data reported in the literature. The values of boron activation energies displayed in Table 2 depended on the boriding method, the chemical composition of the substrate and the mechanism of boron diffusion. The present model was also validated by comparing the experimental Fe2 B layer thickness obtained at 1253 K for 5 h of treatment with the predicted value. The experimental value of Fe2 B layer thickness agrees with the predicted value for the borided AISI 1045 steel at 1253 K for 5 h of treatment. The present model can be extended to the bilayer configuration (Fe2 B + FeB) to study the boriding kinetics for any borided steel. 6. Conclusions The AISI 1045 steel was pack-borided in the temperature range of 1123-1273 K for a period ranging from 2 to 8 h. The Fe2 B layers were formed on the surface of AISI 1045 steel. A diffusion model was developed to estimate the boron diffusion coefficient of Fe2 B at each boriding temperature. 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