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Bony Group of Companies Metallic  Flexible Hoses Extrusion Division Compounding Business Segments ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Moulding Division LED  Division Bus  Aggregate Division Sheet Metal ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Prime India Polymix (P) Ltd. Bony Polymers (P) Ltd. Saket Fabs (P) Ltd. Bony Systems &  Technologies Ltd.
 
Bony Polymers (P) Ltd.  is a reputed name in the field of Manufacturing  Rubber Moulded Parts, Rubber to Metal Bonded Parts,  Non Asbestos Friction Materials,  Hoses, Hose Assemblies & Fuel Tubes   for automotive and non automotive sectors.  Bony Polymers (P) Ltd.  was established in  the  year 1981  & our specialised products  have been utilised by renowned  OEM’s. The aim is, to make the  Bony Polymers (P) Ltd.  and its products a benchmark at all levels of International Standards.  Introduction
Technical Collaboration between Becorit GmbH (Germany) and Bony Polymers (P) Ltd. for manufacture of  Non Asbestos Friction Materials Bony Polymers (P) Ltd. Becorit GmbH K Type Brake Block L Type Brake Block
Agreement between Meiji Flow Systems Co. Ltd. (Japan) and Bony Polymers (P) Ltd. for Licensed Assembly and Testing of Hydraulic Brake Hoses Bony Polymers (P) Ltd. Meiji Flow Systems Co., Ltd. Hydraulic Brake Hoses
In Technical Association with  EATON FLUID POWER INDIA. An Association you can rely on…… An Association of Quality Bony Fluid Power System (A Division of Bony Polymers (P) Ltd.) ‏ Technical Association
Agency Agreement between TES and BPL for selling in India Bony Polymers (P) Ltd. (TES)
   Our Vision   To achieve world class  standards in Quality of Products, Services and Human resources
Overall Man Power Total Staff   = 220 (Junior Mgt. to COO) Total Operatives = 693 Category Strength Production 817 Quality Engineering  (Planning & Assurance) 28 Engineering (Product Dev. & Tool Engg.) 21 Research & Development 22  HR, IR, Govt. Liaising & Security  15 Others  10 Total  913
Organization Strength ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],Quality Certification & Approvals  ,[object Object],by : MANN & HUMMEL,SIEMENS VDO  & KNORR- BREMSE ,[object Object],[object Object],[object Object],[object Object],(Recertification under new version)‏
Customer Awards for Excellent Performance
Environment ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Expertise in the development & processing of the following Elastomers: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Our Expertise
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Our Expertise
Product Range
Segments Catered Two Wheelers 45% Cars 10% Construction & Agri. Machinery 15% Trucks & Buses 10% Railways 18% Power Plant 2%
Our Products Anti vibration mounts
Buffers & Transmission Mountings  Our Products
O - Rings Seals & Gaskets Our Products
Grommets for wiring harness Our Products
Dust Covers & Cover Ball Joints Our Products
Boots & Bellows Insulators for Carburettors Our Products
[object Object],[object Object],[object Object],[object Object],Our Products
Isolators & Exhaust Hangers  Our Products
For Locomotive & Coaches Our Products
Our Products Vacuum Brake Hoses Radiator & Coolant Hoses Heater & Water Hoses Inter Cooler & Turbo charger (Silicon) Hoses
Fuel Tubes Our Products CNG & LPG Hoses – ARAI Approved
High Pressure Hydraulic Hose Assemblies Our Products
High Pressure Hydraulic Hose Assemblies Our Products
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Esteemed Customers : Two Wheelers OEMs Tier 2
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Esteemed Customers : Car OEMs Tier 2
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Esteemed Customers: Commercial & Construction Equipments OEMs Tier 2
Esteemed Customers
Bony Group Plant Locations Mixing (Plant 1) Molding & Extrusion (Plant 3)‏ Friction Material (Plant 2)‏ Molding  (Plant 4)  Manesar Sheet Metal Plant (Saket Fabs.) (Plant 7) Haridwar (Plant 5) Lucknow (Plant 6) Existing Under Construction Prithla (Plant 8)
  BONY POLYMERS (P) LTD.  (PLANT-1)  PLOT NO. 9E/6 (FBD) ,[object Object],[object Object],[object Object],Existing Units
Friction Materials for Railways and  Automotives BONY POLYMERS (P) LTD. (PLANT-2)  PLOT NO. 77/6 (FBD) Existing Units
[object Object],[object Object],[object Object],A state of art facility which has a shop floor  area of about 70,000  Sq. Ft., Which will accommodate Moulding and Extrusion operations.  BONY POLYMERS (P) LTD. (PLANT-3)  PLOT NO. 37 P/6 (FBD) Injection Moulding Unit  Hose Section  Moulding shop Extrusion shop Existing Units
15000 Sq. Feet  BONY POLYMERS (P) LTD. (PLANT-4)   34/3, IMT MANESAR, GURGAON   Existing Units
BONY POLYMERS (P) LTD. (PLANT-5) PLOT NO. 6, INDUSTRIAL PARK IV, BEGUMPUR VILLAGE, HARIDWAR Existing Units
Manufacturing  Facilities
Mixing
Computerized Ingredients Weighing System
Mixing & Pre Blanks Preparation
Moulding
Injection Moulding Machine BARREL VOLUME UPTO 10000 CC  CLAMPING FORCE UPTO 400 TONS No. of Injection Moulding Machine: 50  (38+12)
Capacity :300 tons Capacity :200 tons Vacuum Compression Moulding Machine
14 Tanks Metal Pre-Treatment Line Surface Preparation
AN AUTOMATED ADHESIVE APPLICATION SYSTEM Adhesive Application
Extrusion
[object Object],[object Object],[object Object],Co-Extrusion
Hose Braiding & Knitting Machine Knitting Machine 36 Carrier Hzl. Braider 24 Carrier Hzl. Braider
Hose Extraction & Proof testing Machine
Hose Assembly
Crimping Machines
Crimping Machines
Fully Functional Laboratory Testing Facilities
Parameters We Meet ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
For testing of compound  curing behaviour Rheometer and Rubber Process Analyzer For testing of viscous and elastic components & dynamic characteristics of rubber compounds
Vibration Simulator Testing Equipment For measuring Dynamic  Stiffness or tan-delta ( loss factor ) of mounts at high vibration  frequency
Universal Testing  Machine  (15 tonne Instron) Testing Equipment For measuring  deflection at load of  Metalastic ant vibration mounting
[object Object],[object Object],[object Object],[object Object],Endurance Testing Machines Capacity:30 tons Testing Equipment
Fatigue Testing  Machine Testing Equipment Measures resistance of metalastic  antivibration mount to repeated  compressive load cycling at  defined frequencies
Cordinates Measuring Machine (CMM) Measuring Equipment Profile Projector
Testing Equipment Ozone Chamber For simulating weather resistance upon exposure  of a stressed rubber component  to high ozone concentration
Testing Equipment Torsional Fatigue Testing Machine
Testing Equipment Dust Cover Mud Endurance Test Rig
Testing Equipment Humidity Chamber
High Voltage Tester Low Temperature Testing up to –70°c Measuring cold  flexibility of Hoses &  Rubber Components Testing Equipment
IRHD Hardness Tester Resilience  Tester Dispersion  Analyser Abrasion Tester Mooney Viscometer MICRO HARDNESS  TESTER  ELECTRONIC DENSIMETER Testing Equipment
Hose Leakage Testing Under water with air pressure Testing Equipment
Hose Durability  Testing Machine Testing Equipment Measure resistance of  Vibrating / radiator / heater  hoses to air circulating hot coolant under simulated engine condition
Hose Bending Test Machine Testing Equipment
Hose Flexure Testing machine Measure resistance of Air Brake Hose to high stress flex cycling  Testing Equipment
Tool  Design  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Tool designing -In house
Tool Manufacturing  Facilities EDM-1 Vertical Milling Machine Center Lathe Polishing Machine Surface Grinder Drilling Machine Vertical Milling Center (VMC)
Training & Education
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Quality Practices Continual Improvement Activities being followed:
Future Plan MIXING A RUBBER MIXING LINE FOR CAPACITY OF 5000 METRIC TON PER ANNUM, WHICH IS “ A FOURTH GENERATION MIXING TECHNOLOGY”
Future Plan New Plant coming up in 12000 sq Ft. for supply to TATA Motors  (CMV) Lucknow  Plant In Lucknow )
Plant Available for Future Expansion 18/3, AJRONDA , MATHURA ROAD, FARIDABAD 15000 Sq. Feet
Saket Fabs (P) Ltd.
[object Object],[object Object],[object Object],A Press Metal Company Introduction
[object Object],[object Object],[object Object],[object Object],[object Object],Quality Certification & Approvals  ,[object Object],[object Object]
Esteemed Customers Major OEMs Tier-2
Overall Man Power Category Strength Production 72 Quality 4 Engineering and R&D 3 Administration 4 Others 2 Total 85
Products We Make (Sheet Metal & Fabrication) ‏ ,[object Object],[object Object],[object Object]
Cabin Parts Back Panel Seat Pans
Plates Set IN LH-RH Plates Set OUT LH-RH Cross Member LH-RH Chassis Parts
Panel Front Lower Piller B-Out LH-RH Hing Assembly Body Parts
Mounting Pads Corner Bracket LH-RH End Plate Other Parts
Products We Make (Sheet Metal & Fabrication) ‏ ,[object Object],[object Object],[object Object]
For Locomotive and coaches Our Product Range
Products We Make (Sheet Metal & Fabrication) ‏ ,[object Object],[object Object],[object Object]
Engine  Parts
Fuel Filters
Body Parts
Manufacturing  (Sheet Metal & Fabrication) ‏ ,[object Object],[object Object],[object Object]
Manufacturing Facilities  Press Shop
Press Shop Manufacturing Facilities
Manufacturing Facilities  Weld Shop
Manufacturing  (Sheet Metal & Fabrication) ‏ ,[object Object],[object Object],[object Object]
Tool  Design  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Tool designing -In house
Tool Manufacturing  Facilities Center Lathe Surface Grinder Drilling Machine Profile milling Turret milling
Manufacturing  (Sheet Metal & Fabrication) ‏ ,[object Object],[object Object],[object Object]
Testing Facilities Salt Spray Testing Chamber Cupping Test Machine
Testing Facilities Hardness Tester Microscope
Group Mid Term Plan
Group Sales Trend & Forecast Tentative  Plan 1 US$ = Rs. 47 40 Million $ 63 Million $ 106 Million $ 30 Million $ 20 170 220 30 50 300 50 150 Bony Polymers + Prime India BSTL Saket Fabs
 

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