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Creating and Managing
Supplier Relationships
Developing true partnerships is not easily achieved, and much has to be done to get the partnership to work. Several
key ingredients for developing successful partnerships are discussed
Building Trust
Shared Vision and Objectives
Personal Relationships
Mutual Benefits and Needs
Commitment and Top Management Support
Change Management
Information Sharing and Lines of Communication
Capabilities
Performance Metrics
Continuous Improvement
Key Points
Creating and Managing
Supplier Relationships
Examples of Supplier Performance Metrics
1. Cost/Price
Competitive price
Availability of cost breakdowns
Productivity improvement/cost reduction programs
Willingness to negotiate price
Inventory cost
Information cost
Transportation cost
Actual cost compared to: historical (standard) cost, target cost,
cost-reduction goal, benchmark cost
Extent of cooperation leading to improved cost
2. Quality
Zero defects
Statistical process controls
Continuous process improvement
Fit for use
Corrective action program
Documented quality program such as ISO 9000
Warranty
Actual quality compared to: historical quality, specification quality, target
quality
Quality improvement compared to: historical quality, quality-improvement
goal Extent of cooperation leading to improved quality
Creating and Managing
Supplier Relationships
Examples of Supplier Performance Metrics
3. Delivery
Fast
Reliable/on-time
Defect free deliveries
Actual delivery compared to promised delivery window (i.e., two
days early to zero days late)
Extent of cooperation leading to improved delivery
4. Responsiveness and Flexibility
Responsiveness to customers
Accuracy of record keeping
Ability to work effectively with teams
Responsiveness to changing situations
Participation/success of supplier certification program
Short-cycle changes in demand/flexible capacity
Changes in delivery schedules
Participation in new product development
Solving problems
Willingness of supplier to seek inputs regarding product/service changes
Advance notification given by supplier as a result of product/service changes
Receptiveness to partnering or teaming
Creating and Managing
Supplier Relationships
Examples of Supplier Performance Metrics
5. Environment
Environmentally responsible
Environmental management system such as ISO 14000
Extent of cooperation leading to improved environmental issues
6. Technology
Proactive improvement using proven manufacturing/service technology
Superior product/service design
Extent of cooperation leading to improved technology
7. Business Metrics
Reputation of supplier/leadership in the field
Long-term relationship
Quality of information sharing
Financial strength such as Dun & Bradstreet’s credit rating
Strong customer support group
Total cash flow
Rate of return on investment
Extent of cooperation leading to improved business processes and
performance
8. Total Cost of Ownership
Purchased products shipped cost-effectively
Cost of special handling
Additional supplier costs as the result of the buyer’s scheduling and shipment needs
Cost of defects, rework and problem solving associated with purchases
Creating and Managing
Supplier Relationships
Supplier Evaluation and Certification
A supplier evaluation and certification process must be in place so that organizations can identify their best
and most reliable suppliers
Creating and Managing
Supplier Relationships
The Weighted Criteria Evaluation System
1. Select the key dimensions of performance mutually acceptable to both
customer and supplier.
2. Monitor and collect performance data.
3. Assign weights to each of the dimensions of performance based on their
relative importance to the company’s objectives. The weights for all
dimensions must sum to 1.
4. Evaluate each of the performance measures on a rating between zero (fails to
meet any intended purpose or performance) and 100 (exceptional in meeting
intended purpose or performance).
5. Multiply the dimension ratings by their respective importance weights and
then sum to get an overall weighted score.
6. Classify vendors based on their overall scores, for example: • Unacceptable
(less than 50)—supplier dropped from further business • Conditional (between
50 and 70)—supplier needs development work to improve performance but
may be dropped if performance continues to lag • Certified (between 70 and
90)—supplier meets intended purpose or performance • Preferred (greater
than 90)—supplier will be considered for involvement in new product
development and opportunities for more business
7. Audit and ongoing certification review.
Creating and Managing
Supplier Relationships
Road to Supplier Performance Excellence Supplier Rating Criteria Overview
Introduction
Federal-Mogul Corporation uses the following criteria to rate the performance of our suppliers for all Federal-Mogul manufacturing and distribution facilities
Purpose
Identification of continuous improvement and cost-savings opportunities Promote and encourage improved communication on performance issues Provide objective data for
use in supplier management and sourcing decisions Recognition of exceptional supplier performance
Terminology
Category: These are the main groupings by which suppliers will be measured. The initial set of categories for which measurements will be compiled are Delivery, Quality
and Supplier Cost-Saving Suggestions (SCSS). Each category has assigned weighting, which is rolled into the overall score. Category scores range from 0 to 100 points.
Overall Rating:
The Overall Rating is a description of the performance level of supply as viewed by Federal-Mogul. Scores for each category are multiplied by the weighting, and the
summation entails the overall score for the supplier. Overall Ratings associated to the overall score are as follows:
Overall Rating Weighted Point Score:
Preferred: 90 to 100
Acceptable: 70 to 89
Developmental: 0 to 69
Creating and Managing
Supplier Relationships
Road to Supplier Performance Excellence Supplier Rating Criteria Overview
“Preferred” Supplier Rating:
1. Federal-Mogul will work with these suppliers on new product development.
2. Federal-Mogul will assist these suppliers in maintaining a competitive position.
3. Federal-Mogul will maintain a listing of “Approved for New Business” suppliers.
“Acceptable” Supplier Rating:
1. Federal-Mogul will require a plan from the supplier outlining how to achieve preferred status.
2. Federal-Mogul will monitor supplier improvement.
“Developmental” Supplier Rating:
1. Federal-Mogul requires corrective action if the supplier is rated at this level for three consecutive months during the calendar year.
2. The supplier must provide plans to improve performance to an acceptable level.
3. Federal-Mogul will look at alternative sources if performance does not improve.
Supplier Rating Qualifications:
The rating system will entail any supplier deemed appropriate by the Federal-Mogul Manufacturing/Distribution Purchasing Team.
Creating and Managing
Supplier Relationships
Road to Supplier Performance Excellence Supplier Rating Criteria Overview
As illustrated, there are three main categories by which suppliers are measured:
Delivery 40 percent Quality 40 percent Supplier Cost-Saving Suggestions (SCSS) 20
percent A value is displayed in each category on the Global Scorecard for every
Federal-Mogul facility receiving product(s) or service(s) from the supplier.
Creating and Managing
Supplier Relationships
Road to Supplier Performance Excellence Supplier Rating Criteria Overview
Quality Category: Rating Criteria
The Quality category is comprised of two components: Parts Per Million (PPM) 50 percent Quantity of supplier corrective action
requests (SCARs) issued 50 percent PPM is based on SCARs. Both the number of SCARs and PPM are reported monthly. SCAR
responsiveness does not factor into the supplier’s Overall Score. Currently, it is only displayed on the Scorecard.
Creating and Managing
Supplier Relationships
Road to Supplier Performance Excellence Supplier Rating Criteria Overview
Delivery Category: Rating Criteria
On-time delivery: The delivery score is based on the average percentage across using plants for the current month. On-time delivery percentage has a window of one day
early and zero days late to the due date and +/- 5 percent of order quantity. The on-time delivery percentage is determined by line items received on time divided by the
number of line items due by the supplier for the month. Consignment programs receive a 100 percent delivery percentage unless a stockout is caused. The score is reduced
by 10 percent for each day of the stockout.
SCSS (Supplier Cost-Saving Suggestions): Rating Criteria
5 percent target performance: SCSS are targeted at 5 percent of the year’s forecasted dollars spent. The supplier must make SCSS submittals to the plant or the commodity
manager..
Creating and Managing
Supplier Relationships
Global Certified
ISO 9001
ISO 14001
ISO TS 16949
ISO 18001
ISO 22000
ISO 27001
INTERNASIONAL ORGANIZATION For STANDARDIZATIO
Creating and Managing
Supplier Relationships
Supplier Development
Supplier Recognition Programs Supplier Relationship Management
Certified Supplier Award (CSA)
Preferred Quality Supplier (PQS)
Supplier Continuous Quality Improvement
(SCQI) Award.
Companies Offering SRM Software
Identify critical goods and services
Identify critical suppliers not meeting performance requirements
Form a cross-functional supplier development team
Meet with top management of suppliers.
Rank supplier development projects.
Define the details of the buyer-supplier agreement
. Monitor project status and modify strategies.
Source • Negotiate • Buy • Design Collaboration •
Supply Collaboration
SRM processes include the evaluation and
selection of suppliers, negotiation of supply
terms, and communication regarding new
products and orders with suppliers.
Creating and Managing
Supplier Relationships
Examples of Companies Offering SRM Software
Supplier Relationship Management
EcVision (www.ecvision.com/)
Customers: JC Penney, MAST Industries, Inc. (buying arm for The Limited
family of
stores including Express, Lerner New York, Lane Bryant, Limited Stores,
Structure and Henri Bendel)
JDA Software Group, Inc. (www.jda.com/)
Customers: Samsung Electronics Company, Nippon Steel Corporation, Dana
Corporation, Ashland Inc., eLSG.SkyChefs, Airbus, PEMSTAR Inc., Hitachi
Global Storage Technologies, Honeywell
(Acquisition of Manugistics in July 2006; i2 Technologies in January 2010)
Oracle (www.oracle.com/)
Customers: Dartmouth-Hitchcock Medical Center, Gwinnett County Public
Schools,
Sprint, The Hackett Group, City of Los Angeles
(Acquisition of PeopleSoft in 2005)
SAP (www.sap.com/)
Customers: Lockheed Martin, Mercedes-Benz Espana (Spain), Deutsche
Bank,
Kimberly Clark, Proctor and Gamble, Royal Dutch/Shell
SAS Institute (www.sas.com/)
Customers: BayerCropScience, Schneider Electric.
SupplyWorks (www.supplyworks.com/)
Customers: BorgWarner Morse TEC, Ingersoll-Rand, Associated Sprin
Creating and Managing
Supplier Relationships
• Automation of transactional processes between an organization and its suppliers.
• Integration that provides a view of the supply chain that spans multiple departments, processes and software applications for
internal users and external partners.
• Visibility of information and process flows in and between organizations. Views are customized by role and aggregated via a
single portal.
• Collaboration through information sharing and suppliers’ ability to input information directly into an organization’s supply chain
information system.
• Optimization of processes and decision-making through enhanced analytical tools such as data warehousing and online analytical
processing (OLAP) tools with the migration toward more dynamic optimization tools in the future.
Offering SRM Software
SUSTAINABLE
SOURCING
That which attempts to take into account the public consequences of organizational buying or bring about positive social
change through organizational buying behavior.”
5 Ethical sourcing practices include CSR( Corporate social responsibility), promoting diversity by intentionally buying
from small firms, ethnic minority businesses, and women-owned enterprises; discontinuing purchases from firms that
use child labor or other unacceptable labor practices; or sourcing from firms with good labor treatment or
environmental protection credentials
ETHICAL
Sustainability, as applied to supply chains, is a broad term that includes green purchasing as well as some aspects of social
responsibility and financial performance. It can be defined as “the ability to meet the needs of current supply chain members
without hindering the ability to meet the needs of future generations in terms of economic, environmental and social
challenges”.
SUSTAINABLE
REFERENCE
Wisner D., Tan., & Leong (2012). Principle of Supply Chain Management. 37–70. ISBN 13: 978-0-538-47546-4
Chopra S., & Meindl P (2013). Supply Chain Management
STRATEGY, PLANNING, AND OPERATION. 38–59. ISBN 13: 978-0-13-274395-2
Jaipur National University (2013). Supply Chain Management. 50–59.

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Bahan Ajar SCM 03.pptx

  • 1. Creating and Managing Supplier Relationships Developing true partnerships is not easily achieved, and much has to be done to get the partnership to work. Several key ingredients for developing successful partnerships are discussed Building Trust Shared Vision and Objectives Personal Relationships Mutual Benefits and Needs Commitment and Top Management Support Change Management Information Sharing and Lines of Communication Capabilities Performance Metrics Continuous Improvement Key Points
  • 2. Creating and Managing Supplier Relationships Examples of Supplier Performance Metrics 1. Cost/Price Competitive price Availability of cost breakdowns Productivity improvement/cost reduction programs Willingness to negotiate price Inventory cost Information cost Transportation cost Actual cost compared to: historical (standard) cost, target cost, cost-reduction goal, benchmark cost Extent of cooperation leading to improved cost 2. Quality Zero defects Statistical process controls Continuous process improvement Fit for use Corrective action program Documented quality program such as ISO 9000 Warranty Actual quality compared to: historical quality, specification quality, target quality Quality improvement compared to: historical quality, quality-improvement goal Extent of cooperation leading to improved quality
  • 3. Creating and Managing Supplier Relationships Examples of Supplier Performance Metrics 3. Delivery Fast Reliable/on-time Defect free deliveries Actual delivery compared to promised delivery window (i.e., two days early to zero days late) Extent of cooperation leading to improved delivery 4. Responsiveness and Flexibility Responsiveness to customers Accuracy of record keeping Ability to work effectively with teams Responsiveness to changing situations Participation/success of supplier certification program Short-cycle changes in demand/flexible capacity Changes in delivery schedules Participation in new product development Solving problems Willingness of supplier to seek inputs regarding product/service changes Advance notification given by supplier as a result of product/service changes Receptiveness to partnering or teaming
  • 4. Creating and Managing Supplier Relationships Examples of Supplier Performance Metrics 5. Environment Environmentally responsible Environmental management system such as ISO 14000 Extent of cooperation leading to improved environmental issues 6. Technology Proactive improvement using proven manufacturing/service technology Superior product/service design Extent of cooperation leading to improved technology 7. Business Metrics Reputation of supplier/leadership in the field Long-term relationship Quality of information sharing Financial strength such as Dun & Bradstreet’s credit rating Strong customer support group Total cash flow Rate of return on investment Extent of cooperation leading to improved business processes and performance 8. Total Cost of Ownership Purchased products shipped cost-effectively Cost of special handling Additional supplier costs as the result of the buyer’s scheduling and shipment needs Cost of defects, rework and problem solving associated with purchases
  • 5. Creating and Managing Supplier Relationships Supplier Evaluation and Certification A supplier evaluation and certification process must be in place so that organizations can identify their best and most reliable suppliers
  • 6. Creating and Managing Supplier Relationships The Weighted Criteria Evaluation System 1. Select the key dimensions of performance mutually acceptable to both customer and supplier. 2. Monitor and collect performance data. 3. Assign weights to each of the dimensions of performance based on their relative importance to the company’s objectives. The weights for all dimensions must sum to 1. 4. Evaluate each of the performance measures on a rating between zero (fails to meet any intended purpose or performance) and 100 (exceptional in meeting intended purpose or performance). 5. Multiply the dimension ratings by their respective importance weights and then sum to get an overall weighted score. 6. Classify vendors based on their overall scores, for example: • Unacceptable (less than 50)—supplier dropped from further business • Conditional (between 50 and 70)—supplier needs development work to improve performance but may be dropped if performance continues to lag • Certified (between 70 and 90)—supplier meets intended purpose or performance • Preferred (greater than 90)—supplier will be considered for involvement in new product development and opportunities for more business 7. Audit and ongoing certification review.
  • 7. Creating and Managing Supplier Relationships Road to Supplier Performance Excellence Supplier Rating Criteria Overview Introduction Federal-Mogul Corporation uses the following criteria to rate the performance of our suppliers for all Federal-Mogul manufacturing and distribution facilities Purpose Identification of continuous improvement and cost-savings opportunities Promote and encourage improved communication on performance issues Provide objective data for use in supplier management and sourcing decisions Recognition of exceptional supplier performance Terminology Category: These are the main groupings by which suppliers will be measured. The initial set of categories for which measurements will be compiled are Delivery, Quality and Supplier Cost-Saving Suggestions (SCSS). Each category has assigned weighting, which is rolled into the overall score. Category scores range from 0 to 100 points. Overall Rating: The Overall Rating is a description of the performance level of supply as viewed by Federal-Mogul. Scores for each category are multiplied by the weighting, and the summation entails the overall score for the supplier. Overall Ratings associated to the overall score are as follows: Overall Rating Weighted Point Score: Preferred: 90 to 100 Acceptable: 70 to 89 Developmental: 0 to 69
  • 8. Creating and Managing Supplier Relationships Road to Supplier Performance Excellence Supplier Rating Criteria Overview “Preferred” Supplier Rating: 1. Federal-Mogul will work with these suppliers on new product development. 2. Federal-Mogul will assist these suppliers in maintaining a competitive position. 3. Federal-Mogul will maintain a listing of “Approved for New Business” suppliers. “Acceptable” Supplier Rating: 1. Federal-Mogul will require a plan from the supplier outlining how to achieve preferred status. 2. Federal-Mogul will monitor supplier improvement. “Developmental” Supplier Rating: 1. Federal-Mogul requires corrective action if the supplier is rated at this level for three consecutive months during the calendar year. 2. The supplier must provide plans to improve performance to an acceptable level. 3. Federal-Mogul will look at alternative sources if performance does not improve. Supplier Rating Qualifications: The rating system will entail any supplier deemed appropriate by the Federal-Mogul Manufacturing/Distribution Purchasing Team.
  • 9. Creating and Managing Supplier Relationships Road to Supplier Performance Excellence Supplier Rating Criteria Overview As illustrated, there are three main categories by which suppliers are measured: Delivery 40 percent Quality 40 percent Supplier Cost-Saving Suggestions (SCSS) 20 percent A value is displayed in each category on the Global Scorecard for every Federal-Mogul facility receiving product(s) or service(s) from the supplier.
  • 10. Creating and Managing Supplier Relationships Road to Supplier Performance Excellence Supplier Rating Criteria Overview Quality Category: Rating Criteria The Quality category is comprised of two components: Parts Per Million (PPM) 50 percent Quantity of supplier corrective action requests (SCARs) issued 50 percent PPM is based on SCARs. Both the number of SCARs and PPM are reported monthly. SCAR responsiveness does not factor into the supplier’s Overall Score. Currently, it is only displayed on the Scorecard.
  • 11. Creating and Managing Supplier Relationships Road to Supplier Performance Excellence Supplier Rating Criteria Overview Delivery Category: Rating Criteria On-time delivery: The delivery score is based on the average percentage across using plants for the current month. On-time delivery percentage has a window of one day early and zero days late to the due date and +/- 5 percent of order quantity. The on-time delivery percentage is determined by line items received on time divided by the number of line items due by the supplier for the month. Consignment programs receive a 100 percent delivery percentage unless a stockout is caused. The score is reduced by 10 percent for each day of the stockout. SCSS (Supplier Cost-Saving Suggestions): Rating Criteria 5 percent target performance: SCSS are targeted at 5 percent of the year’s forecasted dollars spent. The supplier must make SCSS submittals to the plant or the commodity manager..
  • 12. Creating and Managing Supplier Relationships Global Certified ISO 9001 ISO 14001 ISO TS 16949 ISO 18001 ISO 22000 ISO 27001 INTERNASIONAL ORGANIZATION For STANDARDIZATIO
  • 13. Creating and Managing Supplier Relationships Supplier Development Supplier Recognition Programs Supplier Relationship Management Certified Supplier Award (CSA) Preferred Quality Supplier (PQS) Supplier Continuous Quality Improvement (SCQI) Award. Companies Offering SRM Software Identify critical goods and services Identify critical suppliers not meeting performance requirements Form a cross-functional supplier development team Meet with top management of suppliers. Rank supplier development projects. Define the details of the buyer-supplier agreement . Monitor project status and modify strategies. Source • Negotiate • Buy • Design Collaboration • Supply Collaboration SRM processes include the evaluation and selection of suppliers, negotiation of supply terms, and communication regarding new products and orders with suppliers.
  • 14. Creating and Managing Supplier Relationships Examples of Companies Offering SRM Software Supplier Relationship Management EcVision (www.ecvision.com/) Customers: JC Penney, MAST Industries, Inc. (buying arm for The Limited family of stores including Express, Lerner New York, Lane Bryant, Limited Stores, Structure and Henri Bendel) JDA Software Group, Inc. (www.jda.com/) Customers: Samsung Electronics Company, Nippon Steel Corporation, Dana Corporation, Ashland Inc., eLSG.SkyChefs, Airbus, PEMSTAR Inc., Hitachi Global Storage Technologies, Honeywell (Acquisition of Manugistics in July 2006; i2 Technologies in January 2010) Oracle (www.oracle.com/) Customers: Dartmouth-Hitchcock Medical Center, Gwinnett County Public Schools, Sprint, The Hackett Group, City of Los Angeles (Acquisition of PeopleSoft in 2005) SAP (www.sap.com/) Customers: Lockheed Martin, Mercedes-Benz Espana (Spain), Deutsche Bank, Kimberly Clark, Proctor and Gamble, Royal Dutch/Shell SAS Institute (www.sas.com/) Customers: BayerCropScience, Schneider Electric. SupplyWorks (www.supplyworks.com/) Customers: BorgWarner Morse TEC, Ingersoll-Rand, Associated Sprin
  • 15. Creating and Managing Supplier Relationships • Automation of transactional processes between an organization and its suppliers. • Integration that provides a view of the supply chain that spans multiple departments, processes and software applications for internal users and external partners. • Visibility of information and process flows in and between organizations. Views are customized by role and aggregated via a single portal. • Collaboration through information sharing and suppliers’ ability to input information directly into an organization’s supply chain information system. • Optimization of processes and decision-making through enhanced analytical tools such as data warehousing and online analytical processing (OLAP) tools with the migration toward more dynamic optimization tools in the future. Offering SRM Software
  • 16. SUSTAINABLE SOURCING That which attempts to take into account the public consequences of organizational buying or bring about positive social change through organizational buying behavior.” 5 Ethical sourcing practices include CSR( Corporate social responsibility), promoting diversity by intentionally buying from small firms, ethnic minority businesses, and women-owned enterprises; discontinuing purchases from firms that use child labor or other unacceptable labor practices; or sourcing from firms with good labor treatment or environmental protection credentials ETHICAL Sustainability, as applied to supply chains, is a broad term that includes green purchasing as well as some aspects of social responsibility and financial performance. It can be defined as “the ability to meet the needs of current supply chain members without hindering the ability to meet the needs of future generations in terms of economic, environmental and social challenges”. SUSTAINABLE
  • 17. REFERENCE Wisner D., Tan., & Leong (2012). Principle of Supply Chain Management. 37–70. ISBN 13: 978-0-538-47546-4 Chopra S., & Meindl P (2013). Supply Chain Management STRATEGY, PLANNING, AND OPERATION. 38–59. ISBN 13: 978-0-13-274395-2 Jaipur National University (2013). Supply Chain Management. 50–59.