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Rajgad Dnyanpeeth’s
College of Pharmacy, Bhor.
•
TOPIC NAME: AUDITING OF CRITICAL SYSTEM:ETP
SUB:AUDIT AND REGULATORY COMPLIANCE
Presented By: Guided By:
Ms Kalyani Subhash Nadgauda Prof.V.V.Kunjir
Class: M.Pharm ( Sem II)
AUDITING OF CRITICAL SYSTEM:ETP
Contents
Definition
Advantages of wastewater systems
Need of ETP
Design of ETP
Flow diagram for Effluent treatment plant
Treatment Levels and Mechanism of ETP
Preliminary Treatment
Primary Treatment
Secondary Treatment
Tertiary Treatment
Physical Process
Chemical Process
Biological Process
Effluent treatment procedure: Audit point of view
Audit Checklist For ETP
Environmental Impact Assessment Checklist
References
• According to United States Environmental Protection Agency as
"wastewater - treated or untreated - that flows out of a treatment
plant, sewer, or industrial outfall. Generally refers to wastes
discharged into surface waters
Effluent
• (Effluent Treatment Plant)is a process design for the industrial
waste water for its reuse or safe disposal to the environment
ETP
• Untreated industrial waste water
Influent
• Solid part separated from waste water by ETP
Sludge
Definition
Stay in compliance Reduce supply costs
Reduce hauling
and off-site
treatment costs
Eliminate
municipal fees
Eliminate
unnecessary water
usage during
processing
Advantages of wastewater systems
Need of etp
To clean industry effluent and recycle it for further use
To reduce the usage of fresh/ potable water in industries
To cut expenditure on water procurement
To meet the standard for emission or discharge of
environmental pollutants from various industries set by the
government and avoid hefty penalties
To safeguard environment against pollution and contribute in
suitable development
Need of ETP
Design
of ETP
Quantity and
quality of the
industries
discharge
effluent
Land availability
Monetary
consideration for
construction ,
operation and
maintenance
Design of ETP
Flow diagram for Effluent treatment
plant
Levels
Preliminary Primary Secondary Tertiary
Mechanisms
Physical Chemical biological
Treatment Levels and Mechanism of
ETP
Preliminary wastewater treatment is the removal of wastewater
constituents that may cause maintenance or operational problems
in the treatment operations, processes, and ancillary systems.
It consists solely of separating the floating materials (like dead
animals, tree branches,papers, pieces of rags, wood etc.) and
the heavy settle able inorganic solids.
Screens
• A screen with
openings of uniform
size is used to
remove large solids
such as plastics,
cloth etc. Generally
maximum 10mm is
used
Grit chamber
• Grit is removal for
the of coarse
suspended matter
that may cause wear
or clogging of
equipment and
retains fibrous
particles of 10 mm
size and above.
Skimming tanks
• The oil, grease and
floating impurities are
trapped into skimming
tank by plug flow
arrangement and slow
movement of waste
water allow all lighter
components to float up
and trapped between the
two baffle walls
Preliminary Treatment
Screen Grit Chamber
Preliminary Treatment
In primary treatment, a portion of the suspended solids and
organic matter is removed from the wastewater.
This removal is usually accomplished by physical operations
such as sedimentation in Settling Basins .
The organic solids, which are separated out in the
sedimentation tanks (in primary treatment), are often
stabilized by anaerobic decomposition in a digestion tank or
are incinerated.
The residue is used for landfills or as a soil conditioner.
The principal function of primary treatment is to act as a
precursor to secondary treatment
Sedimentation Clarifloculator
Equalization
tank
Neutralization
tank
Primary Treatment
Sedimentation
Primary Treatment
Secondary treatment involves Biological and chemical process.
It consists of removal of biodegradable organics and suspended
solids through biological decomposition of organic matter,
either under aerobic or anaerobic conditions.
The treatment reactors, in which the organic matter is
decomposed (oxidized) by aerobic bacteria are known as
Aerobic biological units
Activated
sludge
process
Trickling filter
Aerated
lagoons
Neutralization
Tank
Secondary Treatment
Activated Sludge Process Trickling Filter
• .
Secondary Treatment
Tertiary treatment involves removal of constituents of concern including
nutrients, toxic compounds, and increased amounts of organic material and
suspended solids and particularly to kill the pathogenic bacteria.
Pollutant may include organic compounds such as phosphorous or nitrogen
which is support to algae growth in support receiving waters.
Also removes organic material contributing BOD ,COD color, taste, odor ,
bacteria ,viruses , colloidal solids with subsequent reuse of the water.
Processes frequently employed in advanced wastewater treatment are
chemical coagulation, flocculation, and sedimentation followed by filtration
and chlorination.
Sand
Membrane
Filter
Activated
Carbon
filter
Disinfection
Ion
Exchange
Tertiary Treatment
This is most versatile biological oxidation method employed for the
treatment of effluent containing of dissolved solids, coarse and colloidal
organic matter.
In this method, effluent is aerated in a reaction tank consist of microbial
population in suspension form. Aerobic bacteria degrades effluent into CO,
and H 0 for which oxygen is supplied through mechanical aeration or by
diffused aeration system.
The bacterial flora grows and remains suspended in the form of a floc called
activated sludge A part of sludge is recycled for the same tank to provide an
effective microbial population for a fresh treatment cycle
Industrial waste require 6 to 24 hours of aeration though which almost 90-
95% of BOD can be removed
Activated sludge process
In physical processes we do not treat the water with any
chemicals. Water with solid impurities can be treated with this
method
Sedimentation
Screening
Aeration
Filtration
Floatation and
Skimming
Degasification
Equalization
Physical Process
Treatment methods in which the removal or conversion of contaminants
is brought about by the addition of chemicals or by other chemical
reactions are known as chemical unit processes
Chlorination
Ozonisation
Neutralization
Coagulation
Adsorption
Ion Exchange
Chemical Process
Removal of contaminants is brought about by biological activity processes.
Removal of the biodegradable organic substances (colloidal or dissolved) and
nutrients (nitrogen and phosphorus in wastewater.
Aerobic
Activated
sludge
Trickling
filtration
Oxidation
Ponds
Lagoons
Anaerobic
Septic
Tank
Lagoons
Biological unit processes Treatment
Biological Process
Septic Tank
PH,BOD,COD,TSS,
TDS, Oil,Greases,
Appearance
Aerobic
biological
Treatment
Equalizati
on Tank
Clarifier/
Tube
settler
Flocculati
on Tank
Flash
Mixer
(Reaction
Tank)
Oil and
Grease
Trap
FeSO4 PE
Lime
BOD,COD
Screen
chamber
2 Screens:
Fine and
Coarse
Untreated
Effluent
Return Activated
sludge
HRT= 30
MIN
HRT= 8 to
10 Hrs
HRT= 3 to 5 min
Mixing system
Air/Agitator
Agitator RPM:
100
HRT= 5 min
Mixing system
Air/Agitator
Agitator RPM:
20
SOR,HRT,
Bottom Slope
Chemical Dosing Tank
Mixing System Air/Agitator
Effluent treatment procedure: Audit point of view
Secondary
Clarifier
Post
Aeration
Dissolved
Oxygen
PH,BOD,COD,TSS,TDS,
Oil, Greases,
Appearance
Filter
Pressure filter /
Activated Carbon Filter
SOR,HRT Bottom Slope
Return
Activated
Sludge
HRT= 1 Hr
SOR,HRT
Bottom
Slope
Final
Disposal
Optional
Effluent treatment procedure: Audit point of view
Parameters Limits
PH Between 6.5-9.0
Suspended Solids Not Exceed 10 mg/L
BOD (3 days at 270 Deg C) Not Exceed 10 mg/L
COD Not Exceed 50 mg/L
Oil and Grease Not Exceed 10 mg/L
NH4-N Not Exceed 5 mg/L
N-Total Not Exceed 10 mg/L
Fecal Coli form < 230 (MPN/100 ml)
PO4-p Not Exceed 2 mg/L
Standards from Central pollution control board
Audit Checklist For ETP
Environmental Impact Assessment Checklist
Environmental Impact Assessment Checklist
Environmental Impact Assessment Checklist
1. International Research Journal of Engineering and Technology (IRJET) e-ISSN:
2395 -0056 Volume: 03 Issue: 08 | Aug-2016 www.irjet.net p-ISSN: 2395-
0072,Page No. 68 69.
2. Sci. Revs. Chem. Commun.: 1(1), 2011,SEWAGE/WASTEWATER TREATMENT
TECHNOLOGIES : A REVIEW NIRAJ S. TOPARE* , S. J. ATTAR and MOSLEH M.
MANFE Department of Chemical Engineering, Bharati Vidyapeeth University
College of Engineering, PUNE – 43 (M.S.) INDIA (Received : 13.10.2011, Revised
: 16.10.2011, Accepted : 17.10.2011),Page no.20 to 22.
3. International Journal of Scientific Engineering and Applied Science
(IJSEAS) – Volume-2, Issue-3, March 2016 ISSN: 2395-3470 www.ijseas.com
“Effluent Treatment Plant” A Case Study Akhilesh Kumar Patel, Shraddha Patel,
Aasfa Tabassum and Nikhil Ranjan Jha Environment and Biology Department
APS University Rewa 1T 0T1Sirmour Road, Ananthpur, Rewa, Madhya Pradesh
486003,Page No.182.
4.https://cpcb.nic.in/standards/
References
auditingofetp-210625165129jlkfajkdlad.ppt

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auditingofetp-210625165129jlkfajkdlad.ppt

  • 1. Rajgad Dnyanpeeth’s College of Pharmacy, Bhor. • TOPIC NAME: AUDITING OF CRITICAL SYSTEM:ETP SUB:AUDIT AND REGULATORY COMPLIANCE Presented By: Guided By: Ms Kalyani Subhash Nadgauda Prof.V.V.Kunjir Class: M.Pharm ( Sem II)
  • 2. AUDITING OF CRITICAL SYSTEM:ETP
  • 3. Contents Definition Advantages of wastewater systems Need of ETP Design of ETP Flow diagram for Effluent treatment plant Treatment Levels and Mechanism of ETP Preliminary Treatment Primary Treatment Secondary Treatment Tertiary Treatment Physical Process Chemical Process Biological Process Effluent treatment procedure: Audit point of view Audit Checklist For ETP Environmental Impact Assessment Checklist References
  • 4. • According to United States Environmental Protection Agency as "wastewater - treated or untreated - that flows out of a treatment plant, sewer, or industrial outfall. Generally refers to wastes discharged into surface waters Effluent • (Effluent Treatment Plant)is a process design for the industrial waste water for its reuse or safe disposal to the environment ETP • Untreated industrial waste water Influent • Solid part separated from waste water by ETP Sludge Definition
  • 5. Stay in compliance Reduce supply costs Reduce hauling and off-site treatment costs Eliminate municipal fees Eliminate unnecessary water usage during processing Advantages of wastewater systems
  • 6. Need of etp To clean industry effluent and recycle it for further use To reduce the usage of fresh/ potable water in industries To cut expenditure on water procurement To meet the standard for emission or discharge of environmental pollutants from various industries set by the government and avoid hefty penalties To safeguard environment against pollution and contribute in suitable development Need of ETP
  • 7. Design of ETP Quantity and quality of the industries discharge effluent Land availability Monetary consideration for construction , operation and maintenance Design of ETP
  • 8. Flow diagram for Effluent treatment plant
  • 9. Levels Preliminary Primary Secondary Tertiary Mechanisms Physical Chemical biological Treatment Levels and Mechanism of ETP
  • 10. Preliminary wastewater treatment is the removal of wastewater constituents that may cause maintenance or operational problems in the treatment operations, processes, and ancillary systems. It consists solely of separating the floating materials (like dead animals, tree branches,papers, pieces of rags, wood etc.) and the heavy settle able inorganic solids. Screens • A screen with openings of uniform size is used to remove large solids such as plastics, cloth etc. Generally maximum 10mm is used Grit chamber • Grit is removal for the of coarse suspended matter that may cause wear or clogging of equipment and retains fibrous particles of 10 mm size and above. Skimming tanks • The oil, grease and floating impurities are trapped into skimming tank by plug flow arrangement and slow movement of waste water allow all lighter components to float up and trapped between the two baffle walls Preliminary Treatment
  • 12. In primary treatment, a portion of the suspended solids and organic matter is removed from the wastewater. This removal is usually accomplished by physical operations such as sedimentation in Settling Basins . The organic solids, which are separated out in the sedimentation tanks (in primary treatment), are often stabilized by anaerobic decomposition in a digestion tank or are incinerated. The residue is used for landfills or as a soil conditioner. The principal function of primary treatment is to act as a precursor to secondary treatment Sedimentation Clarifloculator Equalization tank Neutralization tank Primary Treatment
  • 14. Secondary treatment involves Biological and chemical process. It consists of removal of biodegradable organics and suspended solids through biological decomposition of organic matter, either under aerobic or anaerobic conditions. The treatment reactors, in which the organic matter is decomposed (oxidized) by aerobic bacteria are known as Aerobic biological units Activated sludge process Trickling filter Aerated lagoons Neutralization Tank Secondary Treatment
  • 15. Activated Sludge Process Trickling Filter • . Secondary Treatment
  • 16. Tertiary treatment involves removal of constituents of concern including nutrients, toxic compounds, and increased amounts of organic material and suspended solids and particularly to kill the pathogenic bacteria. Pollutant may include organic compounds such as phosphorous or nitrogen which is support to algae growth in support receiving waters. Also removes organic material contributing BOD ,COD color, taste, odor , bacteria ,viruses , colloidal solids with subsequent reuse of the water. Processes frequently employed in advanced wastewater treatment are chemical coagulation, flocculation, and sedimentation followed by filtration and chlorination. Sand Membrane Filter Activated Carbon filter Disinfection Ion Exchange Tertiary Treatment
  • 17. This is most versatile biological oxidation method employed for the treatment of effluent containing of dissolved solids, coarse and colloidal organic matter. In this method, effluent is aerated in a reaction tank consist of microbial population in suspension form. Aerobic bacteria degrades effluent into CO, and H 0 for which oxygen is supplied through mechanical aeration or by diffused aeration system. The bacterial flora grows and remains suspended in the form of a floc called activated sludge A part of sludge is recycled for the same tank to provide an effective microbial population for a fresh treatment cycle Industrial waste require 6 to 24 hours of aeration though which almost 90- 95% of BOD can be removed Activated sludge process
  • 18. In physical processes we do not treat the water with any chemicals. Water with solid impurities can be treated with this method Sedimentation Screening Aeration Filtration Floatation and Skimming Degasification Equalization Physical Process
  • 19. Treatment methods in which the removal or conversion of contaminants is brought about by the addition of chemicals or by other chemical reactions are known as chemical unit processes Chlorination Ozonisation Neutralization Coagulation Adsorption Ion Exchange Chemical Process
  • 20. Removal of contaminants is brought about by biological activity processes. Removal of the biodegradable organic substances (colloidal or dissolved) and nutrients (nitrogen and phosphorus in wastewater. Aerobic Activated sludge Trickling filtration Oxidation Ponds Lagoons Anaerobic Septic Tank Lagoons Biological unit processes Treatment Biological Process Septic Tank
  • 21.
  • 22. PH,BOD,COD,TSS, TDS, Oil,Greases, Appearance Aerobic biological Treatment Equalizati on Tank Clarifier/ Tube settler Flocculati on Tank Flash Mixer (Reaction Tank) Oil and Grease Trap FeSO4 PE Lime BOD,COD Screen chamber 2 Screens: Fine and Coarse Untreated Effluent Return Activated sludge HRT= 30 MIN HRT= 8 to 10 Hrs HRT= 3 to 5 min Mixing system Air/Agitator Agitator RPM: 100 HRT= 5 min Mixing system Air/Agitator Agitator RPM: 20 SOR,HRT, Bottom Slope Chemical Dosing Tank Mixing System Air/Agitator Effluent treatment procedure: Audit point of view
  • 23. Secondary Clarifier Post Aeration Dissolved Oxygen PH,BOD,COD,TSS,TDS, Oil, Greases, Appearance Filter Pressure filter / Activated Carbon Filter SOR,HRT Bottom Slope Return Activated Sludge HRT= 1 Hr SOR,HRT Bottom Slope Final Disposal Optional Effluent treatment procedure: Audit point of view
  • 24. Parameters Limits PH Between 6.5-9.0 Suspended Solids Not Exceed 10 mg/L BOD (3 days at 270 Deg C) Not Exceed 10 mg/L COD Not Exceed 50 mg/L Oil and Grease Not Exceed 10 mg/L NH4-N Not Exceed 5 mg/L N-Total Not Exceed 10 mg/L Fecal Coli form < 230 (MPN/100 ml) PO4-p Not Exceed 2 mg/L Standards from Central pollution control board
  • 29. 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 03 Issue: 08 | Aug-2016 www.irjet.net p-ISSN: 2395- 0072,Page No. 68 69. 2. Sci. Revs. Chem. Commun.: 1(1), 2011,SEWAGE/WASTEWATER TREATMENT TECHNOLOGIES : A REVIEW NIRAJ S. TOPARE* , S. J. ATTAR and MOSLEH M. MANFE Department of Chemical Engineering, Bharati Vidyapeeth University College of Engineering, PUNE – 43 (M.S.) INDIA (Received : 13.10.2011, Revised : 16.10.2011, Accepted : 17.10.2011),Page no.20 to 22. 3. International Journal of Scientific Engineering and Applied Science (IJSEAS) – Volume-2, Issue-3, March 2016 ISSN: 2395-3470 www.ijseas.com “Effluent Treatment Plant” A Case Study Akhilesh Kumar Patel, Shraddha Patel, Aasfa Tabassum and Nikhil Ranjan Jha Environment and Biology Department APS University Rewa 1T 0T1Sirmour Road, Ananthpur, Rewa, Madhya Pradesh 486003,Page No.182. 4.https://cpcb.nic.in/standards/ References