2. What is Effluent?
According to United States Environmental Protection Agency as
"wastewater - treated or untreated - that flows out of a treatment plant,
sewer, or industrial outfall. Generally refers to wastes discharged into
surface waters".
According to Oxford English Dictionary it defines effluent as "liquid waste
or sewage discharged into a river or the sea“
According to some publications it is defined as liquid waste flowing out of
a factory, farm, commercial establishment, or a house hold into a water
body such as river, lake, or lagoon.
3. What is ETP?
Generally ETP is a Effluent Treatment plant used to treat the waste
water from industries before discharging them into rivers, lake, lagoons
by some stage wise process to bring the waste water in permissible limit
as prescribed by the MPCB and CPCB to maintain the sustainable
Environment.
INFLUENT – Untreated Industrial waste water
EFFLUENT – Treated Industrial waste water
SLUDGE – Solid parts separated by waste water by ETP
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4. Need of ETP
• To clean industry effluent and recycle it for further use.
• To reduce the usage of fresh/potable water in Industries.
• To cut expenditure on water procurement.
• To meet the Standards for emission or discharge of environmental
pollutants from various Industries set by the Government and avoid hefty
penalties.
• To safeguard environment against pollution and contribute in
sustainable development.
5. General flow chart of ETP
Collection Tank
↓
Storage Tank
↓
Mixing & Cooling
↓
Neutralization
↓
Chemical Coagulation
↓
Biological Oxidation Tank
↓
Sedimentation & Separation of Sludge
↓
Sludge Thickener
↓
Filtration
↓
Discharge to Drain
Collection Tank
Storage Tank
Mixing & Cooling
Neutralization
Chemical Coagulation
Biological oxidation tank
Sedimentation & Separation of Sludge
Sludge Thickener
Filtration
Discharge to Drain
6. All process are described below
Collection Tank – Waste from different section enter here.
Storage Tank – Several blower pipe in this chamber, Mixing properties
are different with temperature as well.
Mixing and Cooling – Cooling tower is used for cooling the water.
Neutralization – pH is controlled.
Biological Oxidation Tank – Artificially Eco-system establishment.
Blowing air helps to live micro-organism.
Sedimentation and Separation of Sludge - The blanket of
precipitations is skimmed off to another tank and remaining solution is
removed to pressure filter.
Sludge Thickener - After exceeding the required level of recycling,
sludge passed through thickening chamber.
Filtration - Filtration layer consists of sand rock which filter wet
sludge to extract water rest in it.
Discharge to Drain - Release to environment with the check of final
load of effluent in it.
8. Preliminary Treatment level
Purpose: Physical separation of big sized impurities like cloth, plastics,
wood logs, paper, etc.
Common physical unit operations at Preliminary level are:
Screening: A screen with openings of uniform size is used to remove
large solids such as plastics, cloth etc. Generally maximum 10mm is
used.
Sedimentation: Physical water treatment process using gravity to
remove suspended solids from water.
Clarification: Used for separation of solids from fluids.
9. Primary Treatment Level
Purpose: Removal of floating and settleable materials such as suspended
solids and organic matter.
Methods: Both physical and chemical methods are used in this
treatment level.
Chemical unit processes:
Chemical unit processes are always used with physical operations and
may also be used with biological treatment processes.
Chemical processes use the addition of chemicals to the wastewater
to bring about changes in its quality.
Example: pH control, coagulation, chemical precipitation and
oxidation.
10. Primary Treatment Level (cont…)
pH Control:
To adjust the pH in the treatment process to make wastewater pH neutral.
For acidic wastes (low pH): NaOH, Na2CO3 , CaCO3or Ca(OH)2.
For alkali wastes (high pH): H2SO4 , HCl.
Chemical coagulation and Flocculation:
Coagulation refers to collecting the minute solid particles dispersed in a
liquid into a larger mass.
Chemical coagulants like Al2 (SO4)3 {also called alum} or Fe2 (SO4)3 are
added to wastewater to improve the attraction among fine particles so
that they come together and form larger particles called flocs.
A chemical flocculent (usually a polyelectrolyte) enhances the flocculation
process by bringing together particles to form larger flocs , which settle
out more quickly.
Flocculation is aided by gentle mixing which causes the particles to
collide.
11. Secondary Treatment Level
Methods: Biological and chemical processes are involved in this level.
Biological unit process
To remove, or reduce the concentration of organic and inorganic
compounds.
Biological treatment process can take many forms but all are based around
microorganisms, mainly bacteria.
Aerobic Processes
Aerobic treatment processes take place in the presence of air (oxygen).
Utilizes those microorganisms (aerobes), which use molecular/free oxygen
to assimilate organic impurities i.e. convert them in to carbon dioxide,
water and biomass.
Anaerobic Processes
The anaerobic treatment processes take place in the absence of air
(oxygen).
Utilizes microorganisms (anaerobes) which do not require air
(molecular/free oxygen) to assimilate organic impurities.
The final products are methane and biomass.
12. Tertiary / Advanced Treatment
Purpose: Final cleaning process that improves wastewater quality before
it is reused, recycled or discharged to the environment.
Mechanism: Removes remaining inorganic compounds, and substances,
such as the nitrogen and phosphorus. Bacteria, viruses and parasites,
which are harmful to public health, are also removed at this stage.
Methods:
Alum: Used to help remove additional phosphorus particles and group
the remaining solids together for easy removal in the filters.
Chlorine contact tank disinfects the tertiary treated wastewater by
removing microorganisms in treated wastewater including bacteria,
viruses and parasites.
Remaining chlorine is removed by adding sodium bisulphate just
before it's discharged.
14. Activated sludge plant involves:
1. wastewater aeration in the presence of a microbial suspension,
2. solid-liquid separation following aeration,
3.discharge of clarified effluent,
4. wasting of excess biomass, and
5. return of remaining biomass to the aeration tank.
In activated sludge process wastewater containing organic matter is
aerated in an aeration basin in which micro-organisms metabolize the
suspended and soluble organic matter. Part of organic matter is
synthesized into new cells and part is oxidized to CO2 and water to derive
energy. In activated sludge systems the new cells formed in the reaction
are removed from the liquid stream in the form of a flocculent sludge in
settling tanks. A part of this settled biomass, described as activated
sludge is returned to the aeration tank and the remaining forms waste or
excess sludge.