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Asset maintenance planning in electric power distribution network
using statistical analysis of outage data
Anthony U. Adoghe ⇑
, Claudius Ojo A. Awosope, Joseph C. Ekeh
Covenant University, Department of Electrical and Information Engineering, Ota, Ogun State, Nigeria
a r t i c l e i n f o
Article history:
Received 14 June 2011
Received in revised form 29 June 2012
Accepted 27 October 2012
Available online 4 January 2013
Keywords:
Maintenance planning
Asset management
Statistical analysis
Outage data
a b s t r a c t
The problems faced by electric power utilities in developing countries today is that the power demand is
increasing rapidly whereas the supply growth is constrained by aging generating and distributing assets,
scarce resources for constructing new ones and other societal issues. This has resulted in the need for
constructing new additional generating plants and a more economic ways of planning and maintaining
existing Generating and Electric power distribution assets. System planning and maintenance that is
based on reliability – centred asset management approach had been adopted in this paper.
Maintenance of critical asset is an essential part of asset management in distribution network. In most
Electric utilities, planning for maintenance constitutes an essential parts of asset management. In this
paper, an enhanced RCM methodology that is based on a quantitative statistical analysis of outage data
Performed at system/component level for overall system reliability was applied for the identification of
distribution components critical to system reliability. The conclusion from this study shows that it is ben-
eficial to base asset maintenance management decisions on processed, analyzed and tested outage data.
Ó 2012 Elsevier Ltd. All rights reserved.
1. Introduction
Asset management (AM) is one of the hottest topics on every-
one’s mind. AM is not something new. In fact AM has been with
us since the inception of creation [1].
The problem is that we have been making decisions about assets
without the benefit of having thought of a formal strategy regarding
asset maintenance, repair and replacement before now. We have
relied heavily on the frequency of occurrences of unplanned and
unscheduled repair events to drive our thought process.
In many situations, decisions regarding equipment mainte-
nance, repair or replacement have been made in the heart of a cri-
sis, usually at the time when one critical equipment has failed and
requires immediate attention [2].
Most often, due to lack of planning, managers had to rely on a
personal account of an event or history of failures to justify costly
and untimely maintenance or replacement decisions.
Even with well-documented equipment repair and mainte-
nance history records, we find ourselves planning for the future
by looking in the rearview mirror [3].
We have lacked a process that would provide information that
could be used to estimate the remaining useful life of an asset
and allow us to optimize our decisions about deploying resources
in the most effective and efficient manner.
Asset management is about decision-making. It is a disciplined,
deliberate, and systematic approach to making informed decisions
about assets. Asset management is a cost of doing business and
also a great liberator [4].
By defining and then focusing on the core mission of the system
and the level of service, we become free to prioritize our level of
maintenance effort vis-avis our assets. We can then focus on those
assets that are critical to our mission and give less attention to
those that are less critical.
In this paper, a statistical analysis for determining and identify-
ing the critical asset for distribution components in power system
had been presented. The presented method is able to deal with
uncertain outage parameters and to maximize the possibility of
reliability improvement and loss reduction. The graphical and sta-
tistical results show that the proposed statistical analysis method
is an efficient tool for identifying critical distribution component
that will require more suitable maintenance strategy. The mainte-
nance outage data collection method is presented in Section 2 and
this is followed by the mathematical processing technique in Sec-
tion 3. The discussion and analysis of the results followed by the
achievements and conclusions are presented in Sections 4 and 5
respectively.
2. Data collection methods
Maintenance of critical equipment is an essential part of power
systems. In today’s competitive power utilities, planning for
0142-0615/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijepes.2012.10.061
⇑ Corresponding author.
E-mail addresses: tony.adoghe@covenantuniversity.edu.ng (A.U. Adoghe), coaa-
wosope@yahoo.com (C.O.A. Awosope).
Electrical Power and Energy Systems 47 (2013) 424–435
Contents lists available at SciVerse ScienceDirect
Electrical Power and Energy Systems
journal homepage: www.elsevier.com/locate/ijepes
maintenance constitutes an essential part of asset management.
However, in most developing countries, this essential part of asset
management may receive no attention at all or at best may receive
very limited interest from owners of these utilities.
The foundation of this process is in the collection of all types of
observed failure data. This data set then constitutes the failure
sample space. It is the subsequent statistical analysis of the data
that will provide valuable insight into the failure rate and time
to failure. These two are the essential building blocks of any pre-
dictive maintenance planning program.
A good data mining techniques to the failure data space can
transform the maintenance planning program from a preventive
plan or time based maintenance into a condition based mainte-
nance or predictive one that will attempt to arrest system failures
before they even occur. Preventive maintenance is required in or-
der to prevent failures and significant damage or even destruction
of equipment or component. A strategic maintenance method that
require the use of condition based maintenance leads to high avail-
ability with moderate maintenance costs [5] and is mainly used
within EHV- and HV grids [6]. Nowadays a lot of utilities try to
adopt this approach also for the medium voltage level. Reliability
Centred Maintenance (RCM) is one of the maintenance strategy
used to determine the maintenance requirements of any physical
asset in its operating context [7]. The RCM method facilitates
among several other functions, the selection of applicable and
effective maintenance tasks. It is this function of the RCM that is
utilized in this paper.
2.1. Outage data gathering
The starting point for an effective maintenance program using
information from failure data is to first decide which data to collect
and the method of collecting it. In some organisations, this effort is
almost institutionalized; however, in the distribution company of
Power Holding Company of Nigeria (PHCN), this critical and all
important aspect of maintenance planning is almost non-existent
[8]. What is practised here is breakdown maintenance. After a rea-
sonable amount of data has been collected, the datasets to be used
for analysis are then obtained after pre-filtering and removal of
extraneous events. These events include outage due to scheduled
maintenance and those due to load shedding.
We then consider the properties of the aggregate system com-
ponent outage failure data, deriving simple empirical relationships
from the data sets before delving into the statistical analysis of the
constituting components.
X
X
X
15MVA
33/11KV
X
X
X X X X X X X X X X
X
X
X
X
X
X X
X
X
X
X
X X X X
XX XX
X X X X X X
X X
X X X
XX
15 MVA
33/11KV
2 x 60 MVA
132/33 KV t/f
T1 T2 2 x 15MVA
33/11KV
T1 T22 x 15MVA
33/11KV
15MVA
33/11KV
7.5MVA
33/11KV
2.5 MVA
33/11KV
15MVA
33/11KV
2 x 15MVA
33/11KV
T1
T1
T2
T2
3 x 15MVA
33/11KV
T3
X X
X
X XX
2x60 MVA
132/33 kv t/f
X
X
X
Fig. 1. Line diagram showing Ikeja distribution zone.
A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435 425
6
33
34
35
46
2x15 MVA, 33/11KV
S/S
2x15 MVA, 33/11KV
S/S
AYOBO
1 x 15MVA,
33/11KV S/S
1
2 3
4
5
7
8
9
10 11
12
13
14
15 16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
3637
38
3940
41
42
43
44
4748
49 50
51
45 35 25
55
56
57
58
06 9561
62
63
64
65
66
67
68
69
70
11 KV
11 KV
11 KV
F 1
F 2
F 3
33KV
33KV
F 4 F 5
45
Fig. 2. A section of the Abule Egba distribution business unit.
Frequencyofoutageperyear
Substation investigated per year.
Fig. 3. Processed 2004 outage data for Ikeja distribution zone.
426 A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435
2.2. Source of outage data
The data were collected from Ikeja distribution Zone with par-
ticular emphasis on Abule-Egba Business units that are made up
of Industrial, Commercial and Residential customers. This utility
unit is made up of ten (10) busbars normally referred to as injec-
tion Substations. These injection substations are fed by 4 Â 60 –
MVA, 132-/33-kV transformers from different substations located
within the Zones. These ten injection substations in turn feed 27
11-kV different customer feeders with 647 different loads – points.
The line diagram for this representation is shown in Fig. 1.
A typical distribution system showing a section of the Ikeja
Zones Network is represented in a line diagram in Fig. 2. Power
Holding Company of Nigeria (PHCN) called this section ‘‘Ikeja Dis-
tribution Zone’’.
The raw outage data collected on the entire Zone was processed
and then plotted on a histogram. The feeder with the highest fail-
ure rate was selected for a more critical analysis. In this case the
Substation investigated per year
Frequencyofoutageperyear
Fig. 4. Processed 2005 outage data for Ikeja distribution zone.
Substation investigated per year.
Frequencyofoutageperyear
Fig. 5. Processed 2006 outage data for Ikeja distribution zone.
A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435 427
distribution components listed in numbers 1–5 below were inves-
tigated using the outage data recorded for the identified critical
feeder for years being considered.
(1) Lines’ conductors (lines, poles and related items).
(2) Cables (cables, junctions and related items).
(3) Breakers.
(4) Transformers.
(5) Disconnectors, isolators and bus bars.
For the purpose of this study, outage data that results in system
failure because of the failure of any of the above listed components
were collected from the outage log book. Only those components
listed in numbers 1–5 found to be critical to the functionality of
the system and which are also affected by maintenance were
analyzed.
No of Substation investigated
Frequencyofoutagesperyear
Fig. 6. Processed 2007 outage data for Ikeja distribution zone.
No of Substation investigated
Frequencyofoutagesperyear
Fig. 7. Processed 2008 outage data for Ikeja distribution zone.
428 A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435
3. Collected raw maintenance data processing and testing
In this section, 5 years of outage data collected from Abule-Egba
business unit which is one of the PHCN business units in Ikeja Zone
Distribution Company in Nigeria are analyzed to test assumptions
about failure rate and repair duration models. The data included
9500 faults after excluding those occurring as a result of load shed-
ding due to insufficient generation as a result of poor planning and
lack of maintenance culture.
The most basic statistic that can be extracted from the failure
data is the measure of center [9] for the variable under consider-
ation. It is also called the sample mean. This is the arithmetic aver-
age of the n failure observations.
x ¼
Pn
i¼1xi
n
; ð1Þ
where n is the number of observations in the sample space, xi the
number of aggregate failure/day, yi the time between failure on
the system components, and zi the time taken to repair failed
components.
Using the sample mean, we can easily estimate
x = k as the mean number of failure occurrence per given time,
y = Mean time between Failure (MTBF) and
z = Mean time to repair (MTTR).
For a system that has a good maintenance record, this simple
analysis can be performed on different components that perform
the same function and very easily the feeder that contain the com-
ponent prone to failure can be identified. In modern distribution
systems, data uncertainties become an unprecedented challenge
because of human involvement in the collection and demand side
responses [10]. To deal with these uncertainties and give credence
to the data used in this work, the collected data were first pro-
cessed and then subjected to the following important statistical
basic tests.
The first step in the analysis of outage data is to determine
whether the system reliability changes with time. The Laplace test
is an efficient mathematical method for testing for trend [11,12]. If
Ti; Ti; . . . . . . . . . Tm are a set of chronologically arranged outage
times, the Laplace test statistic is calculated as
UL ¼
1
mÀ1
XmÀ1
i¼1
Ti
 #
À 1
2
Tm
Tm
ffiffiffiffiffiffiffiffiffiffiffiffiffi
1
12ðmÀ1Þ
q : ð2Þ
The conclusions drawn from this calculation are:
 UL ¼ 0 indicates lack of trend. We then assume HPP.
 UL  0 indicates that interarrival time trends are decreasing,
indicating system deterioration with time
LP
1 X
15MVA
t/f LP
LP
LP
LP
LP
LP
LP
LP LP
LP
LP
LP
LP
LP
LP
LP
LP LP
LP
LP
LP
LP
LP
LP
LP LP
LP LP
LP
1 X 15MVA t/f
33kV
11kV
F1
F2F3
LEGEND
BREAKERS
LOAD - POINT
TRANSFORMER
DISCONNECTOR
BUS
LP
LP
Fig. 8. A typical section of Abule-Egba business unit.
A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435 429
UL  0 indicates that interarrival time trends are increasing, indi-
catingsystem improvement, or reliability growthwithtime [11,13].
For example, at the 95% confidence level, if UL  1:96, them the
system reliability is deteriorating with time, while system reliabil-
ity is improving if UL  À1:96.
For the 5 year’s outage data collected on the system under con-
sideration, UL ¼ 2:33, indicating that at 95% confidence level, the
system reliability is deteriorating with time. The existence of a
trend requires the need for a time-dependent model of failure
and repair rate.
After system failure data have been collected and trend tests
conducted, maintenance strategy based on the condition of the
equipment can now be apply to any critical distribution compo-
nent that was identified from the statistical analysis.
The second step in the data analysis is to test if the times –
between – faults (tpfs) are independent. This can be evaluated
using the serial correlation coefficient of the tbf data. The tbf data
is independent if the correlation coefficient is equal to 0, has
perfect positive correlation if it is 1.0, and has perfect negative
correlation if it is À1.0 [14].
The definition of linear correlation used here assumes that each
set of data has exactly n samples. This means that the numbers of
outage data collected from all feeders in the zone investigated
were collected at the same time period when they were all sub-
jected to the same climatic and operational conditions. The linear
Noofoutagesperyear
No of feeders investigated
Fig. 9. Processed outage data for Ijaye Ojokoro feeders for 2004.
Noofoutagedataperyear
No of feeders investigated
Fig. 10. Processed outage data for Ijaye Ojokoro feeders for 2005.
430 A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435
correlation (referred to in the statistical literature as Pearson’s r) is
obtained from
r ¼
Xn
i¼1
ðxi À xÞðyi À yÞ
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Xn
i¼1
ðxi À xÞ2
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Xn
i¼1
ðyi À yÞ2
sv
u
u
t
; ð3Þ
where x ¼ 1
n
Pn
i¼1ðxiÞ and y ¼ 1
n
Pn
i¼1ðyiÞ
Since the observed sample values are random, the calculated
value of r is also random [15]. When n is large (say, greater than
500), the distribution of r is approximately Gaussian [16].
The serial correlation coefficient for the data collected from the
PHCN distribution systems used for the example data has a value of
0.388, indicating that the tbfs are largely independent. Strong evi-
dence of correlation, positive or negative, would require a model
incorporating interaction among faults.
4. Discussion and analysis of results obtained
The data structure has to be well thought out to be able to ex-
tract reasonable information from the collected data. The starting
point for the statistical analysis is to attempt to gain a better
understanding of properties of the raw data usually by imposing
the corresponding empirical distribution of each of the component
Noofoutagesperyear
No of feeders in the Substation investigated
Fig. 12. Processed outage data for Ijaye Ojokoro feeders for 2007.
Noofoutagedataperyear
No of feeder investigated
Fig. 11. Processed outage data for Ijaye Ojokoro feeders for 2006.
A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435 431
failure data. This was achieved by constructing a histogram over
the sample space. Of the entire ten Business unit that made up
the zone that was investigated, one of them was found to have
the highest failure rate as revealed from the histogram plotted
from the collected outage data for a period of 5 years
(2004–2008). The graphical illustration of the outage data in
Figs. 3–7 clearly shows that Abule-Egba Business unit recorded
the highest failure rate. This Business Unit with the highest failure
rate was selected for a more critical analysis.
DistributionComponentsoutagesperyear
Distributed Components Investigated
Fig. 14. Processed distribution components outages for 2004.
Noofoutagesperyear
Feeders in Substation investigated
Fig. 13. Processed outage data for Ijaye Ojokoro feeders for 2008.
432 A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435
Fig. 8 represents the line diagram of this identified Abule-Egba
Business unit that was found to contribute more to the outage data
recorded when compared to other Business unit in the Zone. This
unit containing four customers’ feeders was identified as the most
contributors to system failure and was therefore selected for more
critical analysis to find out the Substation within this Business unit
that could be responsible for this high rate of failure. From the
analysis of the data collected from this unit, estimates of mean
time between failures (MTBFs), failure rate ½kŠ and mean time to re-
pair (MTTR) were determined for the whole Business unit contain-
ing this four customer’s feeders [17]. The performance statistics
from the synthesized failure data set for 5 years 2004–2008 is
shown in Tables 1–5. The histogram plotted from the outage data
as shown in Figs. 9–13 and the result of the failure rate shown in
Tables 1–5 indentified that the feeder labeled 2 contributed more
to the high rate of outages recorded in the Business unit. This Ijaye
DistributionComponentsoutageperyear
Distribution Components Investigated
Fig. 16. Processed distribution components outages for 2006.
DistributionComponentsoutagesperyear
Distribution Components Investigated
Fig. 15. Processed distribution components outages for 2005.
A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435 433
DistributionComponentoutagesperyear
Distribution Components investigated
Fig. 17. Processed distribution components outages for 2007.
DistributionComponentsoutagesperyear
Distribution Components investigated
Fig. 18. Processed distribution components outages for 2008.
434 A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435
Ojokoro Injection substation (feeder No. 2) was now subjected
again to a more critical analysis to find out which of the distribu-
tion components listed in Section 2.3 could be responsible to this
high rate of failure recorded in feeder 2. The outage data collected
from this particular feeder 2 was again processed and plotted as
shown in Figs. 14–18. It was these plots that identified the compo-
nent labeled 4 (transformer) as the major contributor to the outage
data recorded in this feeder 2. This RCM approach had therefore
facilitated the selection or identification of a transformer as the
critical distribution components that possess the highest risk index
to system reliability. The asset manager or maintenance personnel
based on his knowledge of the criticality of the identified compo-
nent will now make an informed decision as to the type of strategic
maintenance method that can be adopted on this transformer that
will lead to high availability with moderate maintenance costs.
5. Conclusion
In this work, an effective Maintenance planning program using
statistical analysis of failure data as well as deciding which failure
data are relevant using Laplace test analysis and Serial Correlation
Coefficient techniques has been presented.
Various estimates of sample mean from failure data such as
failure rate ðkÞ, mean time between failures (MTBFs) and mean
time to repairs (MTTRs), which are tools for reliability analysis
yield immediate insight into the group of distribution feeders or
components that are prone to failures.
This will aid in the selection of the critical components that
possess the highest risk index to the system reliability and to
recommend the maintenance strategy for tackling that critical
component.
Appendix A. Supplementary material
Supplementary data associated with this article can be found,
in the online version, at http://dx.doi.org/10.1016/j.ijepes.2012.
10.061.
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Table 1
Statistical Parameters from Outage Data for 2004.
F1 F2 F3 F4 Total Substation
MTBF(days) 3.3 3.1 3.2 3.2 0.97
Failure rate k
(Failures/yr)
0.304 0.320 0.309 0.310 1.24
MTTR(days) 5.0 5.8 5.1 5.2 0.94
F1, F2, F3, F4, and F5 represent Feeder1, Feeder2, Feeder3, Feeder4 and Feeder5
respectively.
Table 2
Statistical Parameters from Outage Data for 2005.
F1 F2 F3 F4 Total Substation
MTBF (days) 1.6 1.5 2.6 1.6 0.99
Failure rate k Failure/year 0.63 0.65 0.39 0.64 2.31
MTTR (days) 6.2 6.3 4.2 6.7 0.94
F1, F2, F3, F4, and F5 represent Feeder1, Feeder2, Feeder3, Feeder4 and Feeder5
respectively.
Table 3
Statistical Parameters from Outage Data for 2006.
F1 F2 F3 F4 Total Substation
MTBF (days) 1.7 1.65 2.63 1.69 0.998
Failure rate k 0.593 0.606 0.381 0.590 2.17
(Failures/year)
MTTR (days) 9.7 11.3 6.1 9.5 0.904
F1, F2, F3, F4, and F5 represent Feeder1, Feeder2, Feeder3, Feeder4 and Feeder5
respectively.
Table 4
Statistical Parameters from Outage Data for 2007.
F1 F2 F3 F4 Total Substation
MTBF (days) 2.06 1.65 2.67 1.72 0.998
Failure rate k 0.485 0.608 0.375 0.582 2.05
(Failures/year)
MTTR (days) 6.67 8.0 5.03 7.84 0.928
F1, F2, F3, F4, and F5 represent Feeder1, Feeder2, Feeder3, Feeder4 and Feeder5
respectively.
Table 5
Statistical Parameters from Outage Data for 2008.
F1 F2 F3 F4 Total for Substation
MTBF (days) 2.17 2.15 3.07 2.31 0.97
Failure rate k 0.461 0.466 0.326 0.432 1.69
(Failures /year)
MTTR (days) 3.77 3.87 2.85 3.73 0.96
F1, F2, F3, F4, and F5 represent Feeder1, Feeder2, Feeder3, Feeder4 and Feeder5
respectively.
A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435 435

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Assert Maintenance

  • 1. Asset maintenance planning in electric power distribution network using statistical analysis of outage data Anthony U. Adoghe ⇑ , Claudius Ojo A. Awosope, Joseph C. Ekeh Covenant University, Department of Electrical and Information Engineering, Ota, Ogun State, Nigeria a r t i c l e i n f o Article history: Received 14 June 2011 Received in revised form 29 June 2012 Accepted 27 October 2012 Available online 4 January 2013 Keywords: Maintenance planning Asset management Statistical analysis Outage data a b s t r a c t The problems faced by electric power utilities in developing countries today is that the power demand is increasing rapidly whereas the supply growth is constrained by aging generating and distributing assets, scarce resources for constructing new ones and other societal issues. This has resulted in the need for constructing new additional generating plants and a more economic ways of planning and maintaining existing Generating and Electric power distribution assets. System planning and maintenance that is based on reliability – centred asset management approach had been adopted in this paper. Maintenance of critical asset is an essential part of asset management in distribution network. In most Electric utilities, planning for maintenance constitutes an essential parts of asset management. In this paper, an enhanced RCM methodology that is based on a quantitative statistical analysis of outage data Performed at system/component level for overall system reliability was applied for the identification of distribution components critical to system reliability. The conclusion from this study shows that it is ben- eficial to base asset maintenance management decisions on processed, analyzed and tested outage data. Ó 2012 Elsevier Ltd. All rights reserved. 1. Introduction Asset management (AM) is one of the hottest topics on every- one’s mind. AM is not something new. In fact AM has been with us since the inception of creation [1]. The problem is that we have been making decisions about assets without the benefit of having thought of a formal strategy regarding asset maintenance, repair and replacement before now. We have relied heavily on the frequency of occurrences of unplanned and unscheduled repair events to drive our thought process. In many situations, decisions regarding equipment mainte- nance, repair or replacement have been made in the heart of a cri- sis, usually at the time when one critical equipment has failed and requires immediate attention [2]. Most often, due to lack of planning, managers had to rely on a personal account of an event or history of failures to justify costly and untimely maintenance or replacement decisions. Even with well-documented equipment repair and mainte- nance history records, we find ourselves planning for the future by looking in the rearview mirror [3]. We have lacked a process that would provide information that could be used to estimate the remaining useful life of an asset and allow us to optimize our decisions about deploying resources in the most effective and efficient manner. Asset management is about decision-making. It is a disciplined, deliberate, and systematic approach to making informed decisions about assets. Asset management is a cost of doing business and also a great liberator [4]. By defining and then focusing on the core mission of the system and the level of service, we become free to prioritize our level of maintenance effort vis-avis our assets. We can then focus on those assets that are critical to our mission and give less attention to those that are less critical. In this paper, a statistical analysis for determining and identify- ing the critical asset for distribution components in power system had been presented. The presented method is able to deal with uncertain outage parameters and to maximize the possibility of reliability improvement and loss reduction. The graphical and sta- tistical results show that the proposed statistical analysis method is an efficient tool for identifying critical distribution component that will require more suitable maintenance strategy. The mainte- nance outage data collection method is presented in Section 2 and this is followed by the mathematical processing technique in Sec- tion 3. The discussion and analysis of the results followed by the achievements and conclusions are presented in Sections 4 and 5 respectively. 2. Data collection methods Maintenance of critical equipment is an essential part of power systems. In today’s competitive power utilities, planning for 0142-0615/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved. http://dx.doi.org/10.1016/j.ijepes.2012.10.061 ⇑ Corresponding author. E-mail addresses: tony.adoghe@covenantuniversity.edu.ng (A.U. Adoghe), coaa- wosope@yahoo.com (C.O.A. Awosope). Electrical Power and Energy Systems 47 (2013) 424–435 Contents lists available at SciVerse ScienceDirect Electrical Power and Energy Systems journal homepage: www.elsevier.com/locate/ijepes
  • 2. maintenance constitutes an essential part of asset management. However, in most developing countries, this essential part of asset management may receive no attention at all or at best may receive very limited interest from owners of these utilities. The foundation of this process is in the collection of all types of observed failure data. This data set then constitutes the failure sample space. It is the subsequent statistical analysis of the data that will provide valuable insight into the failure rate and time to failure. These two are the essential building blocks of any pre- dictive maintenance planning program. A good data mining techniques to the failure data space can transform the maintenance planning program from a preventive plan or time based maintenance into a condition based mainte- nance or predictive one that will attempt to arrest system failures before they even occur. Preventive maintenance is required in or- der to prevent failures and significant damage or even destruction of equipment or component. A strategic maintenance method that require the use of condition based maintenance leads to high avail- ability with moderate maintenance costs [5] and is mainly used within EHV- and HV grids [6]. Nowadays a lot of utilities try to adopt this approach also for the medium voltage level. Reliability Centred Maintenance (RCM) is one of the maintenance strategy used to determine the maintenance requirements of any physical asset in its operating context [7]. The RCM method facilitates among several other functions, the selection of applicable and effective maintenance tasks. It is this function of the RCM that is utilized in this paper. 2.1. Outage data gathering The starting point for an effective maintenance program using information from failure data is to first decide which data to collect and the method of collecting it. In some organisations, this effort is almost institutionalized; however, in the distribution company of Power Holding Company of Nigeria (PHCN), this critical and all important aspect of maintenance planning is almost non-existent [8]. What is practised here is breakdown maintenance. After a rea- sonable amount of data has been collected, the datasets to be used for analysis are then obtained after pre-filtering and removal of extraneous events. These events include outage due to scheduled maintenance and those due to load shedding. We then consider the properties of the aggregate system com- ponent outage failure data, deriving simple empirical relationships from the data sets before delving into the statistical analysis of the constituting components. X X X 15MVA 33/11KV X X X X X X X X X X X X X X X X X X X X X X X X X X X XX XX X X X X X X X X X X X XX 15 MVA 33/11KV 2 x 60 MVA 132/33 KV t/f T1 T2 2 x 15MVA 33/11KV T1 T22 x 15MVA 33/11KV 15MVA 33/11KV 7.5MVA 33/11KV 2.5 MVA 33/11KV 15MVA 33/11KV 2 x 15MVA 33/11KV T1 T1 T2 T2 3 x 15MVA 33/11KV T3 X X X X XX 2x60 MVA 132/33 kv t/f X X X Fig. 1. Line diagram showing Ikeja distribution zone. A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435 425
  • 3. 6 33 34 35 46 2x15 MVA, 33/11KV S/S 2x15 MVA, 33/11KV S/S AYOBO 1 x 15MVA, 33/11KV S/S 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 3637 38 3940 41 42 43 44 4748 49 50 51 45 35 25 55 56 57 58 06 9561 62 63 64 65 66 67 68 69 70 11 KV 11 KV 11 KV F 1 F 2 F 3 33KV 33KV F 4 F 5 45 Fig. 2. A section of the Abule Egba distribution business unit. Frequencyofoutageperyear Substation investigated per year. Fig. 3. Processed 2004 outage data for Ikeja distribution zone. 426 A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435
  • 4. 2.2. Source of outage data The data were collected from Ikeja distribution Zone with par- ticular emphasis on Abule-Egba Business units that are made up of Industrial, Commercial and Residential customers. This utility unit is made up of ten (10) busbars normally referred to as injec- tion Substations. These injection substations are fed by 4 Â 60 – MVA, 132-/33-kV transformers from different substations located within the Zones. These ten injection substations in turn feed 27 11-kV different customer feeders with 647 different loads – points. The line diagram for this representation is shown in Fig. 1. A typical distribution system showing a section of the Ikeja Zones Network is represented in a line diagram in Fig. 2. Power Holding Company of Nigeria (PHCN) called this section ‘‘Ikeja Dis- tribution Zone’’. The raw outage data collected on the entire Zone was processed and then plotted on a histogram. The feeder with the highest fail- ure rate was selected for a more critical analysis. In this case the Substation investigated per year Frequencyofoutageperyear Fig. 4. Processed 2005 outage data for Ikeja distribution zone. Substation investigated per year. Frequencyofoutageperyear Fig. 5. Processed 2006 outage data for Ikeja distribution zone. A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435 427
  • 5. distribution components listed in numbers 1–5 below were inves- tigated using the outage data recorded for the identified critical feeder for years being considered. (1) Lines’ conductors (lines, poles and related items). (2) Cables (cables, junctions and related items). (3) Breakers. (4) Transformers. (5) Disconnectors, isolators and bus bars. For the purpose of this study, outage data that results in system failure because of the failure of any of the above listed components were collected from the outage log book. Only those components listed in numbers 1–5 found to be critical to the functionality of the system and which are also affected by maintenance were analyzed. No of Substation investigated Frequencyofoutagesperyear Fig. 6. Processed 2007 outage data for Ikeja distribution zone. No of Substation investigated Frequencyofoutagesperyear Fig. 7. Processed 2008 outage data for Ikeja distribution zone. 428 A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435
  • 6. 3. Collected raw maintenance data processing and testing In this section, 5 years of outage data collected from Abule-Egba business unit which is one of the PHCN business units in Ikeja Zone Distribution Company in Nigeria are analyzed to test assumptions about failure rate and repair duration models. The data included 9500 faults after excluding those occurring as a result of load shed- ding due to insufficient generation as a result of poor planning and lack of maintenance culture. The most basic statistic that can be extracted from the failure data is the measure of center [9] for the variable under consider- ation. It is also called the sample mean. This is the arithmetic aver- age of the n failure observations. x ¼ Pn i¼1xi n ; ð1Þ where n is the number of observations in the sample space, xi the number of aggregate failure/day, yi the time between failure on the system components, and zi the time taken to repair failed components. Using the sample mean, we can easily estimate x = k as the mean number of failure occurrence per given time, y = Mean time between Failure (MTBF) and z = Mean time to repair (MTTR). For a system that has a good maintenance record, this simple analysis can be performed on different components that perform the same function and very easily the feeder that contain the com- ponent prone to failure can be identified. In modern distribution systems, data uncertainties become an unprecedented challenge because of human involvement in the collection and demand side responses [10]. To deal with these uncertainties and give credence to the data used in this work, the collected data were first pro- cessed and then subjected to the following important statistical basic tests. The first step in the analysis of outage data is to determine whether the system reliability changes with time. The Laplace test is an efficient mathematical method for testing for trend [11,12]. If Ti; Ti; . . . . . . . . . Tm are a set of chronologically arranged outage times, the Laplace test statistic is calculated as UL ¼ 1 mÀ1 XmÀ1 i¼1 Ti # À 1 2 Tm Tm ffiffiffiffiffiffiffiffiffiffiffiffiffi 1 12ðmÀ1Þ q : ð2Þ The conclusions drawn from this calculation are: UL ¼ 0 indicates lack of trend. We then assume HPP. UL 0 indicates that interarrival time trends are decreasing, indicating system deterioration with time LP 1 X 15MVA t/f LP LP LP LP LP LP LP LP LP LP LP LP LP LP LP LP LP LP LP LP LP LP LP LP LP LP LP LP LP 1 X 15MVA t/f 33kV 11kV F1 F2F3 LEGEND BREAKERS LOAD - POINT TRANSFORMER DISCONNECTOR BUS LP LP Fig. 8. A typical section of Abule-Egba business unit. A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435 429
  • 7. UL 0 indicates that interarrival time trends are increasing, indi- catingsystem improvement, or reliability growthwithtime [11,13]. For example, at the 95% confidence level, if UL 1:96, them the system reliability is deteriorating with time, while system reliabil- ity is improving if UL À1:96. For the 5 year’s outage data collected on the system under con- sideration, UL ¼ 2:33, indicating that at 95% confidence level, the system reliability is deteriorating with time. The existence of a trend requires the need for a time-dependent model of failure and repair rate. After system failure data have been collected and trend tests conducted, maintenance strategy based on the condition of the equipment can now be apply to any critical distribution compo- nent that was identified from the statistical analysis. The second step in the data analysis is to test if the times – between – faults (tpfs) are independent. This can be evaluated using the serial correlation coefficient of the tbf data. The tbf data is independent if the correlation coefficient is equal to 0, has perfect positive correlation if it is 1.0, and has perfect negative correlation if it is À1.0 [14]. The definition of linear correlation used here assumes that each set of data has exactly n samples. This means that the numbers of outage data collected from all feeders in the zone investigated were collected at the same time period when they were all sub- jected to the same climatic and operational conditions. The linear Noofoutagesperyear No of feeders investigated Fig. 9. Processed outage data for Ijaye Ojokoro feeders for 2004. Noofoutagedataperyear No of feeders investigated Fig. 10. Processed outage data for Ijaye Ojokoro feeders for 2005. 430 A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435
  • 8. correlation (referred to in the statistical literature as Pearson’s r) is obtained from r ¼ Xn i¼1 ðxi À xÞðyi À yÞ ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Xn i¼1 ðxi À xÞ2 ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Xn i¼1 ðyi À yÞ2 sv u u t ; ð3Þ where x ¼ 1 n Pn i¼1ðxiÞ and y ¼ 1 n Pn i¼1ðyiÞ Since the observed sample values are random, the calculated value of r is also random [15]. When n is large (say, greater than 500), the distribution of r is approximately Gaussian [16]. The serial correlation coefficient for the data collected from the PHCN distribution systems used for the example data has a value of 0.388, indicating that the tbfs are largely independent. Strong evi- dence of correlation, positive or negative, would require a model incorporating interaction among faults. 4. Discussion and analysis of results obtained The data structure has to be well thought out to be able to ex- tract reasonable information from the collected data. The starting point for the statistical analysis is to attempt to gain a better understanding of properties of the raw data usually by imposing the corresponding empirical distribution of each of the component Noofoutagesperyear No of feeders in the Substation investigated Fig. 12. Processed outage data for Ijaye Ojokoro feeders for 2007. Noofoutagedataperyear No of feeder investigated Fig. 11. Processed outage data for Ijaye Ojokoro feeders for 2006. A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435 431
  • 9. failure data. This was achieved by constructing a histogram over the sample space. Of the entire ten Business unit that made up the zone that was investigated, one of them was found to have the highest failure rate as revealed from the histogram plotted from the collected outage data for a period of 5 years (2004–2008). The graphical illustration of the outage data in Figs. 3–7 clearly shows that Abule-Egba Business unit recorded the highest failure rate. This Business Unit with the highest failure rate was selected for a more critical analysis. DistributionComponentsoutagesperyear Distributed Components Investigated Fig. 14. Processed distribution components outages for 2004. Noofoutagesperyear Feeders in Substation investigated Fig. 13. Processed outage data for Ijaye Ojokoro feeders for 2008. 432 A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435
  • 10. Fig. 8 represents the line diagram of this identified Abule-Egba Business unit that was found to contribute more to the outage data recorded when compared to other Business unit in the Zone. This unit containing four customers’ feeders was identified as the most contributors to system failure and was therefore selected for more critical analysis to find out the Substation within this Business unit that could be responsible for this high rate of failure. From the analysis of the data collected from this unit, estimates of mean time between failures (MTBFs), failure rate ½kŠ and mean time to re- pair (MTTR) were determined for the whole Business unit contain- ing this four customer’s feeders [17]. The performance statistics from the synthesized failure data set for 5 years 2004–2008 is shown in Tables 1–5. The histogram plotted from the outage data as shown in Figs. 9–13 and the result of the failure rate shown in Tables 1–5 indentified that the feeder labeled 2 contributed more to the high rate of outages recorded in the Business unit. This Ijaye DistributionComponentsoutageperyear Distribution Components Investigated Fig. 16. Processed distribution components outages for 2006. DistributionComponentsoutagesperyear Distribution Components Investigated Fig. 15. Processed distribution components outages for 2005. A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435 433
  • 11. DistributionComponentoutagesperyear Distribution Components investigated Fig. 17. Processed distribution components outages for 2007. DistributionComponentsoutagesperyear Distribution Components investigated Fig. 18. Processed distribution components outages for 2008. 434 A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435
  • 12. Ojokoro Injection substation (feeder No. 2) was now subjected again to a more critical analysis to find out which of the distribu- tion components listed in Section 2.3 could be responsible to this high rate of failure recorded in feeder 2. The outage data collected from this particular feeder 2 was again processed and plotted as shown in Figs. 14–18. It was these plots that identified the compo- nent labeled 4 (transformer) as the major contributor to the outage data recorded in this feeder 2. This RCM approach had therefore facilitated the selection or identification of a transformer as the critical distribution components that possess the highest risk index to system reliability. The asset manager or maintenance personnel based on his knowledge of the criticality of the identified compo- nent will now make an informed decision as to the type of strategic maintenance method that can be adopted on this transformer that will lead to high availability with moderate maintenance costs. 5. Conclusion In this work, an effective Maintenance planning program using statistical analysis of failure data as well as deciding which failure data are relevant using Laplace test analysis and Serial Correlation Coefficient techniques has been presented. Various estimates of sample mean from failure data such as failure rate ðkÞ, mean time between failures (MTBFs) and mean time to repairs (MTTRs), which are tools for reliability analysis yield immediate insight into the group of distribution feeders or components that are prone to failures. This will aid in the selection of the critical components that possess the highest risk index to the system reliability and to recommend the maintenance strategy for tackling that critical component. Appendix A. Supplementary material Supplementary data associated with this article can be found, in the online version, at http://dx.doi.org/10.1016/j.ijepes.2012. 10.061. References [1] Abu-Elanien AEB, Salama MMA. Asset management techniques for transformers. Electr Power Syst Res 2009:2959–67. doi:1016/j.eps. [2] Cigre Task Force 38-06-01. Methods to consider customer interruption costs in power system analysis; 2001. [3] Smith DJ. Reliability maintainability and risk. 5th ed. Oxford: Butterworth- Heinemann; 1997. [4] Darrin W. How to effectively manage assets by criticality. Reliab Plant Mag, CMRP 2009(January). [5] Schneider Joachim, Graul Armin J, Claus Neumann co. Asset management techniques. IJEPES 2006;28(9):643–54. [6] Dzobo O, Gaunt CT, Heman R. Investigating the use of probability distribution functions in reliability – worth analysis of electric power systems. IJEPES 2012;37:110–6. [7] Uperidar J, Gupta CP, Singh GK. Statistical decision – tree based fault classification scheme for protection of power transmission lines. IJEPES 2012;36:1–12. [8] http://www.phcnikejazone.org; 2009. [9] Pahwa A, Gupta S, Brown RE. Data needs for reliability assessment of distribution systems. Power Eng Soc Summer Meet 2002;2(July):783. [10] Peng Zhang, Wenyuan Li, Shouxiang Wang. Reliability – oriented distribution network reconfiguration considering uncertainties of data by interval analysis. IJEPES 2012;34:136–44. [11] Guertin MB, Patton AD, Ringlee RJ. List of transmission and distribution components for use in outage reporting and reliability calculations. IEEE Trans Power Appar Syst 1976;PAS-95(4):1210–5. [12] Jirutitijaroen P, Singh C. The effect of transformer maintenance parameters on reliability and cost: a probabilistic model. Electr Power Syst Res (Elsevier) 2004:213–24. [13] Adoghe AU, Awosope COA, Ekeh JC. A Markov model for estimating the remaining life of electrical insulation in distribution transformer. Am J Sci Indus Res 2010;1(3):539–48. http://dx.doi.org/10.5251/ajsir.2010.1.3.539.54 [ISSN:2153-649X]. [14] Bertling L, On evaluation of RCM for maintenance management of electric power systems. IEEE, 0-7803-9156-X/05, TPWRS-00275 2005;3:2638–40. [15] Okoro IC. Maintenance planning using statistics analysis of machine failure data. Ind Maint J 2007/2008;Serial10:5–9 [ISSN:1596-6143]. [16] Endrenyi J, Aboresheid S, Allan RN, Anders GJ, Billinton R, Singh Ch. The present status of maintenance strategies and the impact of maintenance on reliability. A report of the IEEE/PES task force on impact of maintenance on reliability, risk and probability applications. IEEE Trans Power Syst. 2001;16(4):638–46. [17] Adoghe AU, Awosope COA, Ekeh JC. A probabilistic modeling of distribution equipment deterioration; an application to transformer insulation. Int J Eng Technol(IJET)2010;10(04)[Pakistanathttp://www.ijens.org,ISSN:2077-1185]. Table 1 Statistical Parameters from Outage Data for 2004. F1 F2 F3 F4 Total Substation MTBF(days) 3.3 3.1 3.2 3.2 0.97 Failure rate k (Failures/yr) 0.304 0.320 0.309 0.310 1.24 MTTR(days) 5.0 5.8 5.1 5.2 0.94 F1, F2, F3, F4, and F5 represent Feeder1, Feeder2, Feeder3, Feeder4 and Feeder5 respectively. Table 2 Statistical Parameters from Outage Data for 2005. F1 F2 F3 F4 Total Substation MTBF (days) 1.6 1.5 2.6 1.6 0.99 Failure rate k Failure/year 0.63 0.65 0.39 0.64 2.31 MTTR (days) 6.2 6.3 4.2 6.7 0.94 F1, F2, F3, F4, and F5 represent Feeder1, Feeder2, Feeder3, Feeder4 and Feeder5 respectively. Table 3 Statistical Parameters from Outage Data for 2006. F1 F2 F3 F4 Total Substation MTBF (days) 1.7 1.65 2.63 1.69 0.998 Failure rate k 0.593 0.606 0.381 0.590 2.17 (Failures/year) MTTR (days) 9.7 11.3 6.1 9.5 0.904 F1, F2, F3, F4, and F5 represent Feeder1, Feeder2, Feeder3, Feeder4 and Feeder5 respectively. Table 4 Statistical Parameters from Outage Data for 2007. F1 F2 F3 F4 Total Substation MTBF (days) 2.06 1.65 2.67 1.72 0.998 Failure rate k 0.485 0.608 0.375 0.582 2.05 (Failures/year) MTTR (days) 6.67 8.0 5.03 7.84 0.928 F1, F2, F3, F4, and F5 represent Feeder1, Feeder2, Feeder3, Feeder4 and Feeder5 respectively. Table 5 Statistical Parameters from Outage Data for 2008. F1 F2 F3 F4 Total for Substation MTBF (days) 2.17 2.15 3.07 2.31 0.97 Failure rate k 0.461 0.466 0.326 0.432 1.69 (Failures /year) MTTR (days) 3.77 3.87 2.85 3.73 0.96 F1, F2, F3, F4, and F5 represent Feeder1, Feeder2, Feeder3, Feeder4 and Feeder5 respectively. A.U. Adoghe et al. / Electrical Power and Energy Systems 47 (2013) 424–435 435