This document provides an introduction to steam generators and their components. It discusses various boiler design considerations including construction types, available fuels, coal ash characteristics, and combustion technology selection. Key points include:
- Boilers can be shop assembled package units, field assembled modular units, or fully field erected units. The type selection depends on size, firing type, and life cycle costs.
- Available fuels include natural gas, fuel oils, coal, and various alternative fuels for atmospheric circulating fluidized bed boilers. Coal is classified based on its composition and heating value.
- Coal ash characteristics like fusion temperature influence slagging and fouling potential and must be considered in furnace design. Ash analysis is important for selection of
IRJET- Design & Experimental Investigation of Flue Gas and Combustion Control...IRJET Journal
This document describes the design and experimental investigation of a flue gas and combustion control system for a single pass evaporator used to generate steam from multiple solid fuels. It discusses the combustion process, modeling of system components like exhaust gas chambers and an air inlet nozzle, and fabrication of the combustion chamber and other parts. The goal is to increase combustion efficiency, reduce fuel consumption and harmful emissions through an advanced combustion control system.
This document provides an overview of industrial, commercial, and institutional (ICI) boilers. It discusses how boilers work to convert the chemical energy in fuel into thermal energy. ICI boilers come in various sizes and configurations depending on their fuel source and required output. They are generally classified as either firetube or watertube boilers. Firetube boilers have tubes that combustion gases flow through to heat surrounding water, while watertube boilers circulate gases around outside of water-filled tubes. The document describes common types of firetube and watertube boilers and their typical fuel sources.
The document discusses different types of burners and fire boxes used in glass and ceramic engineering. It covers grate firing systems, mechanical stokers, burner components, selection criteria for burners, and classifications of burners. Key aspects addressed include combustion materials, energy production in combustion chambers, and factors involved in burner and fire box setup and operation.
World energy consumption is increasing due to population growth, economic development, and increased transportation. Conventional energy sources like coal, oil, and gas are finite and will be depleted, so alternative renewable sources need to be developed. Underground coal gasification is a potential method to utilize unmineable coal seams by drilling wells to introduce oxidants to convert coal to synthesis gas in situ. Key benefits are exploiting thin or deep coal seams and reducing environmental impacts compared to surface mining, but capital costs are high and product gas quality can vary.
Briquette is a coal product with a certain shape or particle size by mechanically pressing fine coal or pulverized coal. It is mainly divided into industrial briquette and civil briquette.
Farm-Scale Char Production: Affordable 4C Kilns for Biocharbitmaxim
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This document provides an overview of Chandan Sharma's summer training at the Bokaro Steel Plant in Jharkhand, India. It discusses the various departments and processes within the plant, including the air separation unit, propane gas unit, protective gas plant, by-product plant, and energy management department. The concluding section reflects on the valuable experience and opportunities provided by the training.
Article written by Xavier D’Hubert, Combustion Consultant for Global Cement Magazine.
In this article each cement burner OEM was given the opportunity to present the main features of its burners as well as provide insight into design concepts and their evolution.
The emphasis is on the latest offering of each OEM, even though several still sell burners from previous generations. As not all OEMs responded, the exercise has been completed using information found in the available literature. For more information on the evolution of burner design trends, see the February 2017 issue of Global Cement Magazine.
IRJET- Design & Experimental Investigation of Flue Gas and Combustion Control...IRJET Journal
This document describes the design and experimental investigation of a flue gas and combustion control system for a single pass evaporator used to generate steam from multiple solid fuels. It discusses the combustion process, modeling of system components like exhaust gas chambers and an air inlet nozzle, and fabrication of the combustion chamber and other parts. The goal is to increase combustion efficiency, reduce fuel consumption and harmful emissions through an advanced combustion control system.
This document provides an overview of industrial, commercial, and institutional (ICI) boilers. It discusses how boilers work to convert the chemical energy in fuel into thermal energy. ICI boilers come in various sizes and configurations depending on their fuel source and required output. They are generally classified as either firetube or watertube boilers. Firetube boilers have tubes that combustion gases flow through to heat surrounding water, while watertube boilers circulate gases around outside of water-filled tubes. The document describes common types of firetube and watertube boilers and their typical fuel sources.
The document discusses different types of burners and fire boxes used in glass and ceramic engineering. It covers grate firing systems, mechanical stokers, burner components, selection criteria for burners, and classifications of burners. Key aspects addressed include combustion materials, energy production in combustion chambers, and factors involved in burner and fire box setup and operation.
World energy consumption is increasing due to population growth, economic development, and increased transportation. Conventional energy sources like coal, oil, and gas are finite and will be depleted, so alternative renewable sources need to be developed. Underground coal gasification is a potential method to utilize unmineable coal seams by drilling wells to introduce oxidants to convert coal to synthesis gas in situ. Key benefits are exploiting thin or deep coal seams and reducing environmental impacts compared to surface mining, but capital costs are high and product gas quality can vary.
Briquette is a coal product with a certain shape or particle size by mechanically pressing fine coal or pulverized coal. It is mainly divided into industrial briquette and civil briquette.
Farm-Scale Char Production: Affordable 4C Kilns for Biocharbitmaxim
The presentation discusses the Anderson 4C kiln technology, which helps fill a gap in size and cost options for medium and small biochar operations. The 4C kiln uses a covered cavity design and supported spaces for pyrolysis to allow for automated fuel delivery, complete charring, and better temperature control. This addresses limitations of traditional cavity kilns. Various sizes of 4C kilns are presented, from barrels to shipping containers, with estimates of their biomass inputs, biochar and thermal energy outputs.
This document provides an overview of Chandan Sharma's summer training at the Bokaro Steel Plant in Jharkhand, India. It discusses the various departments and processes within the plant, including the air separation unit, propane gas unit, protective gas plant, by-product plant, and energy management department. The concluding section reflects on the valuable experience and opportunities provided by the training.
Article written by Xavier D’Hubert, Combustion Consultant for Global Cement Magazine.
In this article each cement burner OEM was given the opportunity to present the main features of its burners as well as provide insight into design concepts and their evolution.
The emphasis is on the latest offering of each OEM, even though several still sell burners from previous generations. As not all OEMs responded, the exercise has been completed using information found in the available literature. For more information on the evolution of burner design trends, see the February 2017 issue of Global Cement Magazine.
This document provides a review of downdraft gasifiers. It begins with an abstract that summarizes the document. The introduction then discusses biomass as an energy source and the benefits of biomass power. It provides an overview of gasifier classifications including updraft, downdraft, and fluidized bed gasifiers. The literature survey section summarizes the history of gasification and discusses challenges. The performance prediction and efficiency improvement section outlines the gasification process, components of a downdraft gasifier, its operation, and methodology for performance testing including moisture calculation, mass balance, energy balance, and elemental balance.
This document discusses the benefits of circulating fluidized bed (CFB) technology compared to conventional solid fuel generation technologies. CFB technology offers improved efficiencies, reduced emissions, fuel flexibility, and lower costs. It can burn a wide variety of fuels without needing secondary emission controls. The document highlights a recent project in South Korea that will use CFB technology to power four 550 MW generators, the largest CFB units to date. The CFB units can meet stringent emission limits without additional flue gas desulfurization equipment.
Industrial boilers Easy Explained A to Z with Design & AnalysisHashim Hasnain Hadi
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This document presents a case study and methods to re-establish a condemned boiler. It includes an introduction, contents listing, acknowledgements, abstract on the Hindustan Storage & Distribution Company where the boiler is located, specifications and diagrams of the boiler, scope of dismantling and repair work, results of dismantling, scope of work after renovation including flue gas analysis and boiler tuning.
This document discusses the range of blending imported coal with domestic coal in India. It outlines the impacts of blending on boiler performance, including changes to ash content and heat distribution. It also describes different blending methodologies like layering in stockyards or blending on conveyors. Experience from utilities already blending coal is discussed, including challenges and solutions. The group recommends that compatibility of coals be ensured before blending and that infrastructure be augmented to support increased coal imports and blending across power stations.
The document describes the design of a biomass hybrid stove called the JN Biomass Hybrid Stove. It draws design principles from the Argand lamp, Kelly kettle, and rocket stove to create a stove that uses various biomass fuels efficiently with reduced emissions. The modular design uses locally available materials and is affordable, durable, and easy to use. Testing showed it reduces fuel use by 50% and emissions while cooking twice as fast as an open fire. Future recommendations include adding a heat exchanger or thermoelectric generator to increase efficiency.
Research was conducted on various stove design (wood, charcoal, bricks) that could be potentially modified in stove for desired purpose. Of the stoves gasifiers and Rocket stoves were two of the core design for design work.
This document discusses the properties and classification of coal. It describes the three main types of coal - anthracite, bituminous, and lignite - based on their composition and properties like carbon content and volatility. It also discusses the physical and chemical properties of coal that are important for combustion, including heating value, proximate analysis (fixed carbon, volatile matter, moisture, ash), and ultimate analysis (carbon, hydrogen, oxygen, sulfur content). The proper sizing of coal for efficient combustion in different firing systems is also covered.
This document discusses the properties and classification of coal. It describes the three main types of coal - anthracite, bituminous, and lignite - based on their composition and properties like carbon content and volatility. It also discusses the physical and chemical properties of coal that are important for combustion, including heating value, proximate analysis (fixed carbon, volatile matter, moisture, ash), and ultimate analysis (carbon, hydrogen, oxygen, sulfur content). The proper sizing of coal for different firing systems is also covered.
Coal is classified into three main types based on carbon content and geological age: anthracite, bituminous, and lignite. Bituminous and sub-bituminous coals are most commonly used in Indian industry. Coal properties are analyzed through proximate analysis, which determines moisture, volatile matter, fixed carbon, and ash percentages, and ultimate analysis, which identifies elemental composition. Proximate and ultimate analyses provide information about coal quality and combustion characteristics. Preparation steps like sizing, conditioning, and blending help ensure efficient combustion of coal in industrial boilers.
The document discusses Greco kiln burners designed for petcoke combustion. It provides details on Greco's Flexiflame burner design which uses double swirling air flows to control ignition and allow complete combustion of petcoke. The Flexiflame burner can accommodate both solid and alternative liquid fuels. Examples are given of Flexiflame burner installations operating on 100% petcoke at cement plants worldwide.
Adoption of supercritical technology (1)HARSHIT GUPTA
India has significant coal reserves and is looking to adopt supercritical steam technology to generate more power while improving efficiency and reducing emissions. Supercritical plants can achieve efficiencies of up to 15% higher than subcritical plants through higher steam temperatures and pressures. However, developing high temperature alloy steels is a key challenge. A study analyzed the costs and technical feasibility of importing supercritical technology from other countries versus developing it domestically. The study found domestic development could reduce costs by around 30-40% compared to imports but would require 2-6 years to transfer the technology depending on the complexity of the plant design.
Performance Analysis of the Constructed Updraft Biomass Gasifier for Three Di...IJMER
International Journal of Modern Engineering Research (IJMER) is Peer reviewed, online Journal. It serves as an international archival forum of scholarly research related to engineering and science education.
International Journal of Modern Engineering Research (IJMER) covers all the fields of engineering and science: Electrical Engineering, Mechanical Engineering, Civil Engineering, Chemical Engineering, Computer Engineering, Agricultural Engineering, Aerospace Engineering, Thermodynamics, Structural Engineering, Control Engineering, Robotics, Mechatronics, Fluid Mechanics, Nanotechnology, Simulators, Web-based Learning, Remote Laboratories, Engineering Design Methods, Education Research, Students' Satisfaction and Motivation, Global Projects, and Assessment…. And many more.
Comparison of Flame Cap (FC or Open Cavity) Kiln and Rotatable Covered Cavity...bitmaxim
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This document discusses the status and future projections of the Indian steel industry. It notes that Indian steel production is expected to grow significantly in the coming years to support infrastructure development and economic growth. Currently, India ranks 4th in the world for steel production. The steel industry is fragmented with many small plants using different production processes. The document outlines strategies for the steel industry to improve energy efficiency and reduce emissions, such as adopting new technologies, increasing use of alternate fuels, and pursuing R&D for low-carbon production methods. This will help transform the industry to meet international benchmarks over the long term.
This document summarizes the conversion of a fossil fuel power station in Minnesota to burn biomass instead of coal. The power station originally had boilers from the 1950s that were modified in 1985 to burn a mixture of wood and coal. However, the plant was unable to reliably achieve high biomass firing rates due to issues like high ash carryover. An engineering company evaluated the plant and recommended upgrades to the combustion system, ash collection system, economizer, and air heater. Modeling showed the upgraded system improved burnout and lowered temperatures. After implementing upgrades, the plant could burn 78% biomass and saw benefits like reduced emissions and increased efficiency.
This document discusses different types of boilers. It begins with an introduction to boilers, their history, and examples of common boilers. It then covers boiler specifications and design considerations. Next, it discusses the Indian Boiler Regulation Act and its purpose. The document outlines the basic components of a boiler system and classifications of boilers including fire-tube, water-tube, and packaged boilers. It provides details on each type of boiler design. In closing, it lists references used in the document.
This document summarizes a paper on fuel-specific on-load boiler cleaning solutions for waste incineration plants. It describes the challenges plants face from heterogeneous fuels producing varied ash compositions that can lead to slagging and fouling. On-load cleaning systems that utilize process knowledge and water as a cleaning medium are discussed as a way to control these issues. Case studies demonstrate how such systems can successfully address challenges caused by different fuel ash properties.
Steel is the world’s most important engineering and construction material. Currently (year 2020) 1810 MT steel is produced world-wide for various uses. It is 100% recyclable and can be used infinitely. Steel Industries used advanced technologies and techniques to increase production yield rates and to facilitate the use of co-products. As a result of the intrinsic recyclability of steel, the value of the raw materials invested in steel production lasts far beyond the end of a steel products life. It is used in every aspect of our lives; in automotive to construction, home appliances to medical devices & many more.
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This document provides a review of downdraft gasifiers. It begins with an abstract that summarizes the document. The introduction then discusses biomass as an energy source and the benefits of biomass power. It provides an overview of gasifier classifications including updraft, downdraft, and fluidized bed gasifiers. The literature survey section summarizes the history of gasification and discusses challenges. The performance prediction and efficiency improvement section outlines the gasification process, components of a downdraft gasifier, its operation, and methodology for performance testing including moisture calculation, mass balance, energy balance, and elemental balance.
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The document describes the design of a biomass hybrid stove called the JN Biomass Hybrid Stove. It draws design principles from the Argand lamp, Kelly kettle, and rocket stove to create a stove that uses various biomass fuels efficiently with reduced emissions. The modular design uses locally available materials and is affordable, durable, and easy to use. Testing showed it reduces fuel use by 50% and emissions while cooking twice as fast as an open fire. Future recommendations include adding a heat exchanger or thermoelectric generator to increase efficiency.
Research was conducted on various stove design (wood, charcoal, bricks) that could be potentially modified in stove for desired purpose. Of the stoves gasifiers and Rocket stoves were two of the core design for design work.
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This document discusses the properties and classification of coal. It describes the three main types of coal - anthracite, bituminous, and lignite - based on their composition and properties like carbon content and volatility. It also discusses the physical and chemical properties of coal that are important for combustion, including heating value, proximate analysis (fixed carbon, volatile matter, moisture, ash), and ultimate analysis (carbon, hydrogen, oxygen, sulfur content). The proper sizing of coal for different firing systems is also covered.
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