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AMF+ATS CONTROL PANEL
SELECTION INSTRUCTION
Smartgen Technology
Chinese trademark
English trademark
Smartgen — make your generator smart
Smartgen Technology Co., Ltd.
No.28 Jinsuo Road
Zhengzhou City
Henan Province
P. R. China
Tel: 0086-371-67988888/67981888
0086-371-67991553/67992951
0086-371-67981000(overseas)
Fax: 0086-371-67992952
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: sales@smartgen.cn
All rights reserved. No part of this publication may be reproduced in any material form
(include photocopying or storing in any medium by electronic means or other) without
the written permission of the copyright holder.
Applications for the copyright holder’s written permission to reproduce any part of this
publication should be addressed to Smartgen Technology at the address above.
Any reference to trademarked product names used within this publication is owned by
their respective companies.
Smartgen Technology reserves the right to change the contents of this document
without prior notice.
If there are any differences between the contents of the instruction and the product,
please regard the actual product as the truth.
Version history
Date Version Note
2012-11-15 1.0 Original release
2012-12-10 1.1
Add wiring diagram introductions; Modify the installation
dimension.
Smartgen AMF+ATS Control Panel
Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 3 of 10
Contents
1 OVERVIEW.............................................................................................................. 4
2 APPEARANCE AND CLASSIFICATION................................................................. 4
3 BASIC TECHNICAL PARAMETERS ...................................................................... 5
4 THEORY AND APPLICATION................................................................................. 6
5 CONTROL MODULE’S PARAMETER LIST ........................................................... 7
6 AUTOMATIC TRANSFER SWITCH PARAMETER LIST ........................................ 8
6.1.63A ATS (N TYPE) .................................................................................................. 8
6.2.125A (N TYPE) ........................................................................................................ 8
6.3.160A/200A/250A (T TYPE)...................................................................................... 9
6.4.400A (T TYPE)......................................................................................................... 9
6.5.630A (T TYPE)....................................................................................................... 10
6.6.630A/800A/1000A/1250A (M TYPE) ..................................................................... 10
Smartgen AMF+ATS Control Panel
Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 4 of 10
1 OVERVIEW
The AMF+ATS control panel is particularly applicable to the 1-way Mains (Grid) in
addition with 1-way Gens power supply situation. When Mains is failure, the genset is
started automatically and changeover the load from Mains to Gens automatically; When
Mains get normal, changeover the load from Gens to Mains automatically. Then Genset
is stopped and cooling down automatically too. This whole transferring procedure can
be done unattended. The panel not only shows all the parameters of Gens and Mains,
but protects the Genset from faults and alarms. The panel’s appearance structure will
remain same under the same power capacity. For different power capacity’s panel, the
working theories are same but appearance sizes are difference. Control capacity’s
range is from 63A to 1250A (corresponding capacity under three phase is from 35kW to
700kW).
Each control panel is equipped with Smartgen Controller as main control units, as well
as other accessories are all come from famous company. The box adopts metal body;
deals with electrostatic coating process, fully efficient for using under different
environmental conditions. It is reliable and cost-effective with simple connection and
easy operation. Control panel can also be customized according to the user's
requirements.
2 APPEARANCE AND CLASSIFICATION
Current
(Power )
63A~125A
(35kW~70kW)
250A
139kW
400A~630A
(220kW~360kW)
400A~1250A
(220kW~700kW)
Appearance
Installation
way
Wall-mounted Vertical Vertical Vertical
Overall
Size(mm)
Installation
Size(mm)
734X365
(height*length)
440X200
(length*width)
440X410
(length*width)
640X490
(length*width)
Installation
aperture
4xø8 4xø10 4xø10 4xø10
Smartgen AMF+ATS Control Panel
Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 5 of 10
Outlet
connection
position
Bottom Bottom and back
Weight (not
include ATS
&cooper
bar )
Approx. 35kg Approx. 70kg Approx. 85kg Approx. 100kg
3 BASIC TECHNICAL PARAMETERS
Parameters Contents
Working Voltage range (176~265)VAC
DC power voltage (8~35)V(not necessary)
Body Metal electrostatic coating, off-white
Type of ATS SMARTGEN SGQ series
Changeover time Min. 10 ~ 30 sec.
Control module All Smartgen Genset Controllers with AMF
Communication interface RS485 Modbus-RTU(partly does not have)
Language Chinese /English
Installation way Wall-mounted and vertical
Ambient (-25~+70)ºC
Humidity (20~90)%
Elevation ≤5000 M
Safety requirements
Object: among Input/output/Power
Test method:AC1.5KV/1min leakage current 3.5mA
Smartgen AMF+ATS Control Panel
Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 6 of 10
4 THEORY AND APPLICATION
Note: The above drawing is suitable for N type and T type switch (SGQ), please refer to
SGQ instruction for more details about M type switch.
Items Function description
Genset Controller
Automatic start, stop and protect genset. Control ATS to
changeover automatically. Collecting and protecting electrical
parameters of Genset and Mains. Achieve communication
function.
A. T. S.
Changeover the load to Gens or Mains. Partly ATS has 2Poles
and 3Poles.
Float Charger Automatic charging the engine starter battery.
Speed Control Unit Control engine’s speed.
Accessory
Including expansion relay board, alarming horn, emergency
stop button and etc.
Loaded in each control panel components varies with the user requirements.
Smartgen AMF+ATS Control Panel
Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 7 of 10
5 CONTROL MODULE’S PARAMETER LIST
Items HGM420 HGM6120U HGM7220 HGM9X20
Appearance
DC Power input
range
(8~35)V DC
AC voltage input
range
(50~360)V (phase-N)
AC input wiring
system
1P-2wire; 2P-3wire; 3P-3wire; 3P-4wire
Rated frequency 50/60Hz
Electricity
detection
protection
Voltage, current, power, over & under voltage, loss-phase,
anti-phase, over & under frequency, over current and etc.
Engine detecting Coolant temperature, oil pressure, fuel level and speed ect
Engine protection
Water high temperature warn or alarm, under oil pressure warn
or alarm, over speed warn or alarm and ext.
Fault alarm Yes
Communication
interface
RS485,standard Modbus-RTU (controller with RS485 only)
Charging genset
excitation (WL or
D+)
Yes
Charge Failed
Warning
Yes
Configurable input
/ output ports
Yes
CANBUS(J1939) No No Yes (partly)
Other functions Please refer to controller manual for more details.
Overall size(mm) 130x112x39 197x152x47 197x152x47 266x182x45
Net Weight 0.26kg 0.56kg 0.75kg 0.85kg
Smartgen AMF+ATS Control Panel
Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 8 of 10
6 AUTOMATIC TRANSFER SWITCH PARAMETER LIST
6.1. 63A ATS (N TYPE)
Item 2P 3P 4P
Appearance
Weight 4kg 4.5kg 4.7kg
Overall size(mm) 172x186x155 200x186x155 228x186x155
Width of outlet
cooper bar
12mm
Aperture of bar Ø5mm
6.2. 125A (N TYPE)
Item 2P 3P 4P
Appearance
Weight 4.5kg 5kg 5.65kg
Overall size(mm) 193x186x155 228x186x155 265x186x155
Width of outlet
cooper bar
20mm
Aperture of bar Ø7mm
Smartgen AMF+ATS Control Panel
Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 9 of 10
6.3. 160A/200A/250A (T TYPE)
Item 3P 4P
Appearance
Weight 16.5kg 18.5kg
Overall size(mm) 326x292x150 375x292x150
Width of outlet
cooper bar
20mm
Aperture of bar Ø9mm
6.4. 400A (T TYPE)
Item 3P 4P
Appearance
Weight 18kg 20kg
Overall size(mm) 355x292x150 406x292x150
Width of outlet
cooper bar
L line: 30mm N line: 20mm
Aperture of bar L line: Ø11mm N line: Ø 9mm
Smartgen AMF+ATS Control Panel
Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 10 of 10
6.5. 630A (T TYPE)
Item 3P 4P
Appearance
Weight 20kg 22kg
Overall
size(mm)
364x310x150 424x310x150
Width of outlet
cooper bar
L line: 40mm N line: 30mm
Aperture of bar L line: Ø15mm N line: Ø15mm
6.6. 630A/800A/1000A/1250A (M TYPE)
Item 3P 4P
Appearance
Overall size(mm) 510x260x340 600x260x340
Weight
630A 42.3kg 49.7 kg
800A 45.3 kg 54.4 kg
1000A 48.3 kg 59.4 kg
1250A 51.3 kg 64.5 kg
Width of
outlet cooper
bar
630A 30mm
800A 40mm
1000A 45mm
1250A 55mm
Aperture of
bar
630A Ø12mm
800A Ø15mm
1000A Ø15mm
1250A Ø15mm

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Amf+ats control panel v1.1 en

  • 1. AMF+ATS CONTROL PANEL SELECTION INSTRUCTION Smartgen Technology
  • 2. Chinese trademark English trademark Smartgen — make your generator smart Smartgen Technology Co., Ltd. No.28 Jinsuo Road Zhengzhou City Henan Province P. R. China Tel: 0086-371-67988888/67981888 0086-371-67991553/67992951 0086-371-67981000(overseas) Fax: 0086-371-67992952 Web: http://www.smartgen.com.cn http://www.smartgen.cn Email: sales@smartgen.cn All rights reserved. No part of this publication may be reproduced in any material form (include photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder. Applications for the copyright holder’s written permission to reproduce any part of this publication should be addressed to Smartgen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. Smartgen Technology reserves the right to change the contents of this document without prior notice. If there are any differences between the contents of the instruction and the product, please regard the actual product as the truth. Version history Date Version Note 2012-11-15 1.0 Original release 2012-12-10 1.1 Add wiring diagram introductions; Modify the installation dimension.
  • 3. Smartgen AMF+ATS Control Panel Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 3 of 10 Contents 1 OVERVIEW.............................................................................................................. 4 2 APPEARANCE AND CLASSIFICATION................................................................. 4 3 BASIC TECHNICAL PARAMETERS ...................................................................... 5 4 THEORY AND APPLICATION................................................................................. 6 5 CONTROL MODULE’S PARAMETER LIST ........................................................... 7 6 AUTOMATIC TRANSFER SWITCH PARAMETER LIST ........................................ 8 6.1.63A ATS (N TYPE) .................................................................................................. 8 6.2.125A (N TYPE) ........................................................................................................ 8 6.3.160A/200A/250A (T TYPE)...................................................................................... 9 6.4.400A (T TYPE)......................................................................................................... 9 6.5.630A (T TYPE)....................................................................................................... 10 6.6.630A/800A/1000A/1250A (M TYPE) ..................................................................... 10
  • 4. Smartgen AMF+ATS Control Panel Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 4 of 10 1 OVERVIEW The AMF+ATS control panel is particularly applicable to the 1-way Mains (Grid) in addition with 1-way Gens power supply situation. When Mains is failure, the genset is started automatically and changeover the load from Mains to Gens automatically; When Mains get normal, changeover the load from Gens to Mains automatically. Then Genset is stopped and cooling down automatically too. This whole transferring procedure can be done unattended. The panel not only shows all the parameters of Gens and Mains, but protects the Genset from faults and alarms. The panel’s appearance structure will remain same under the same power capacity. For different power capacity’s panel, the working theories are same but appearance sizes are difference. Control capacity’s range is from 63A to 1250A (corresponding capacity under three phase is from 35kW to 700kW). Each control panel is equipped with Smartgen Controller as main control units, as well as other accessories are all come from famous company. The box adopts metal body; deals with electrostatic coating process, fully efficient for using under different environmental conditions. It is reliable and cost-effective with simple connection and easy operation. Control panel can also be customized according to the user's requirements. 2 APPEARANCE AND CLASSIFICATION Current (Power ) 63A~125A (35kW~70kW) 250A 139kW 400A~630A (220kW~360kW) 400A~1250A (220kW~700kW) Appearance Installation way Wall-mounted Vertical Vertical Vertical Overall Size(mm) Installation Size(mm) 734X365 (height*length) 440X200 (length*width) 440X410 (length*width) 640X490 (length*width) Installation aperture 4xø8 4xø10 4xø10 4xø10
  • 5. Smartgen AMF+ATS Control Panel Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 5 of 10 Outlet connection position Bottom Bottom and back Weight (not include ATS &cooper bar ) Approx. 35kg Approx. 70kg Approx. 85kg Approx. 100kg 3 BASIC TECHNICAL PARAMETERS Parameters Contents Working Voltage range (176~265)VAC DC power voltage (8~35)V(not necessary) Body Metal electrostatic coating, off-white Type of ATS SMARTGEN SGQ series Changeover time Min. 10 ~ 30 sec. Control module All Smartgen Genset Controllers with AMF Communication interface RS485 Modbus-RTU(partly does not have) Language Chinese /English Installation way Wall-mounted and vertical Ambient (-25~+70)ºC Humidity (20~90)% Elevation ≤5000 M Safety requirements Object: among Input/output/Power Test method:AC1.5KV/1min leakage current 3.5mA
  • 6. Smartgen AMF+ATS Control Panel Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 6 of 10 4 THEORY AND APPLICATION Note: The above drawing is suitable for N type and T type switch (SGQ), please refer to SGQ instruction for more details about M type switch. Items Function description Genset Controller Automatic start, stop and protect genset. Control ATS to changeover automatically. Collecting and protecting electrical parameters of Genset and Mains. Achieve communication function. A. T. S. Changeover the load to Gens or Mains. Partly ATS has 2Poles and 3Poles. Float Charger Automatic charging the engine starter battery. Speed Control Unit Control engine’s speed. Accessory Including expansion relay board, alarming horn, emergency stop button and etc. Loaded in each control panel components varies with the user requirements.
  • 7. Smartgen AMF+ATS Control Panel Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 7 of 10 5 CONTROL MODULE’S PARAMETER LIST Items HGM420 HGM6120U HGM7220 HGM9X20 Appearance DC Power input range (8~35)V DC AC voltage input range (50~360)V (phase-N) AC input wiring system 1P-2wire; 2P-3wire; 3P-3wire; 3P-4wire Rated frequency 50/60Hz Electricity detection protection Voltage, current, power, over & under voltage, loss-phase, anti-phase, over & under frequency, over current and etc. Engine detecting Coolant temperature, oil pressure, fuel level and speed ect Engine protection Water high temperature warn or alarm, under oil pressure warn or alarm, over speed warn or alarm and ext. Fault alarm Yes Communication interface RS485,standard Modbus-RTU (controller with RS485 only) Charging genset excitation (WL or D+) Yes Charge Failed Warning Yes Configurable input / output ports Yes CANBUS(J1939) No No Yes (partly) Other functions Please refer to controller manual for more details. Overall size(mm) 130x112x39 197x152x47 197x152x47 266x182x45 Net Weight 0.26kg 0.56kg 0.75kg 0.85kg
  • 8. Smartgen AMF+ATS Control Panel Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 8 of 10 6 AUTOMATIC TRANSFER SWITCH PARAMETER LIST 6.1. 63A ATS (N TYPE) Item 2P 3P 4P Appearance Weight 4kg 4.5kg 4.7kg Overall size(mm) 172x186x155 200x186x155 228x186x155 Width of outlet cooper bar 12mm Aperture of bar Ø5mm 6.2. 125A (N TYPE) Item 2P 3P 4P Appearance Weight 4.5kg 5kg 5.65kg Overall size(mm) 193x186x155 228x186x155 265x186x155 Width of outlet cooper bar 20mm Aperture of bar Ø7mm
  • 9. Smartgen AMF+ATS Control Panel Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 9 of 10 6.3. 160A/200A/250A (T TYPE) Item 3P 4P Appearance Weight 16.5kg 18.5kg Overall size(mm) 326x292x150 375x292x150 Width of outlet cooper bar 20mm Aperture of bar Ø9mm 6.4. 400A (T TYPE) Item 3P 4P Appearance Weight 18kg 20kg Overall size(mm) 355x292x150 406x292x150 Width of outlet cooper bar L line: 30mm N line: 20mm Aperture of bar L line: Ø11mm N line: Ø 9mm
  • 10. Smartgen AMF+ATS Control Panel Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 10 of 10 6.5. 630A (T TYPE) Item 3P 4P Appearance Weight 20kg 22kg Overall size(mm) 364x310x150 424x310x150 Width of outlet cooper bar L line: 40mm N line: 30mm Aperture of bar L line: Ø15mm N line: Ø15mm 6.6. 630A/800A/1000A/1250A (M TYPE) Item 3P 4P Appearance Overall size(mm) 510x260x340 600x260x340 Weight 630A 42.3kg 49.7 kg 800A 45.3 kg 54.4 kg 1000A 48.3 kg 59.4 kg 1250A 51.3 kg 64.5 kg Width of outlet cooper bar 630A 30mm 800A 40mm 1000A 45mm 1250A 55mm Aperture of bar 630A Ø12mm 800A Ø15mm 1000A Ø15mm 1250A Ø15mm