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TrashToTreasure 	
  
	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   	
   	
   	
   	
   	
   	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
	
   	
   	
   	
   	
   	
   	
   	
   	
   	
   	
   	
   	
   	
   	
   	
  	
  	
  	
  	
  	
  	
  
	
  
	
  	
  	
  	
  	
  	
  	
  
	
  
	
  
	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
AHUJA	
  ENGINEERING	
  SERVICES
AES	
   provides	
   advanced	
  
technologies	
   and	
   services	
   that	
  
support	
  the	
  efficient	
  design,	
  supply	
  
and	
   operation	
   of	
   waste-­‐to-­‐energy	
  
plants	
  and	
  biogas	
  processes.	
  	
  
Environmentally	
   secure,	
   turn-­‐key	
  
solutions	
  are	
  provided	
  to	
  industries,	
  
commercial	
   set-­‐ups	
   and	
   institutes	
  
to	
  process	
  their	
  organic	
  wastes	
  and	
  
replace	
   their	
   EB	
   power,	
   diesel	
  
power	
  and	
  LPG	
  consumption.	
  	
  
	
  
OUR	
  SERVICES	
  &	
  PRODUCTS	
  
ü Sustainable	
  waste	
  management	
  
ü Bio-­‐methanation	
  based	
  turn-­‐key	
  solutions	
  
ü Tailor	
  made	
  solutions	
  for	
  urban	
  waste	
  to	
  heat	
  for	
  
replacing	
  LPG	
  
ü Biogas	
  to	
  electricity	
  generation	
  projects	
  
ü Tailor	
   made	
   scales,	
   capacities	
   and	
   engineering	
  
optimization	
  
ü O&M	
   of	
   plant	
   or	
   training	
   on	
   O&M,	
   on	
   client	
  
need-­‐be	
  basis	
  
ABOUT	
  AES	
  
With	
   more	
   than	
   25	
   years	
   background	
   in	
   industrial	
   electrical	
   contracts	
   and	
   consulting,	
   AES’s	
  
current	
   focus	
   is	
   Organic	
   Waste-­‐to-­‐Energy.	
   We	
   provide	
   decentralized	
   &	
   sustainable	
   bio-­‐
methanation	
   based	
   solutions	
  and	
  EPC	
  services	
   for	
  waste	
  management	
   and	
  renewable	
   energy	
  
generation.	
  	
  
AES	
  delivers	
  highly	
  reliable,	
  sustainable	
  and	
  environmentally	
  responsible	
  solutions.	
  The	
  multi-­‐
disciplinary	
  teams	
  of	
  AES	
  design	
  and	
  build	
  customized	
  renewable	
  facilities.	
  	
  Our	
  experience	
  in	
  
project	
   execution,	
   consulting,	
   environmental	
   services,	
   engineering	
   and	
   economics	
   covers	
   the	
  
full	
  range	
  of	
  renewable	
  options	
  to	
  help	
  clients	
  craft	
  solutions	
  with	
  maximum	
  returns.	
  	
  
	
  
ISO	
  9001:2008	
  Certified	
  
WASTE	
  –	
  TO	
  –	
  ENERGY	
  
TECHNOLOGY	
  PARTNER	
  
CSIR-­‐Indian	
  Institute	
  of	
  Chemical	
  Technology	
  
(IICT)	
  
HYDRERABAD,	
  INDIA	
  
	
  
	
  
AHUJA	
  ENGINEERING	
  SERVICES	
  PVT	
  LTD	
  
3017	
  Emerald	
  House,	
  S	
  D	
  Road,	
  Secunderabad	
  -­‐	
  500003	
  
Website:	
  www.aespl-­‐india.com,	
  Email:	
  ahuja@aespl-­‐india.com	
  
	
  
Our	
   waste-­‐to-­‐energy	
   solutions	
   deliver	
   a	
   cost-­‐effective	
   means	
   of	
   reducing	
   waste	
   while	
   producing	
   a	
  
reliable	
  fuel	
  and	
  energy	
  source	
  that	
  can	
  help	
  you	
  meet	
  ―	
  or	
  even	
  exceed	
  ―	
  your	
  sustainability	
  goals!	
  
Kitchens	
  with	
  large	
  scale	
  operations	
  are	
  discovering	
  that	
  converting	
  their	
  organic	
  wastage	
   into	
  green	
  
energy	
  can	
  improve	
  operations	
  and	
  profits	
  -­‐	
  An	
  on-­‐site	
  system	
  can	
  deliver	
  the	
  heat	
  needed	
  to	
  replace	
  
LPG	
  or	
  power,	
  partly	
  or	
  fully	
  while	
  supplying	
  a	
  rich	
  liquid	
  and	
  solid	
  fertilizer	
  as	
  a	
  by-­‐product.	
  
Enhance	
  green	
  image	
  
Reduce	
  carbon	
  footprint	
  
	
  
 
	
  	
  	
  	
  	
  	
  	
  	
   SEGREGATED	
  KITCHEN	
  WASTE	
  TREATMENT	
  –	
  T3	
  ‘Trash	
  To	
  Treasure’	
  
	
   	
  
	
  
	
  	
  	
  
Plant	
  Model	
  No.	
  
Kitchen	
  Waste	
  
(Kgs/day)	
  
Average	
  Biogas	
  	
  
Generation	
  
(m3/day)	
  *	
  
Equivalent	
  LPG	
  	
  
Replacement	
  
(Kg/day)	
  
Commercial	
  LPG	
  
Cylinders	
  14	
  KGs	
  –	
  
Replacement	
  (No./day)	
  
T3	
  -­‐	
  300	
   300	
   35	
  -­‐	
  40	
   15	
   ~1	
  
T3	
  -­‐	
  500	
   500	
   60	
  -­‐	
  70	
   30	
   ~	
  2	
  
T3	
  -­‐750	
   750	
   90	
  -­‐	
  100	
   40	
   ~3	
  
T3	
  -­‐	
  1000	
   1000	
   120	
  -­‐	
  140	
   55	
   ~4	
  
T3	
  -­‐	
  1300	
   1300	
   150	
  -­‐	
  175	
   70	
   ~5	
  
• With	
  ambient	
  temperature	
  above	
  35	
  degree	
  Celsius.	
  
• Biogas	
  production	
  is	
  subject	
  to	
  variation	
  depending	
  on	
  the	
  ratio	
  of	
  cooked	
  food	
  to	
  uncooked	
  food.	
  The	
  above	
  readings	
  are	
  based	
  on	
  the	
  
aassumption:	
  waste	
  composition	
  –	
  70%	
  cooked	
  food	
  waste	
  +	
  30%	
  uncooked	
  waste,	
  vegetable	
  peels	
  and	
  rejects.	
  
• If	
  100%	
  cooked	
  food	
  waste	
  is	
  used,	
  biogas	
  production	
  will	
  be	
  20%	
  higher.	
  
Key	
  Features:	
  
ü Compact	
  design	
  –	
  Plug-­‐and-­‐Play,	
  Quick	
  installation	
  and	
  plant	
  start-­‐up	
  	
  
ü Modern	
  anaerobic	
  digester	
  design	
  
ü Odorless	
  and	
  noiseless	
  performance	
  
ü Special	
   culture	
   (bacteria	
   consortium)	
   seeding	
   in	
   AD	
   for	
   faster	
   plant	
  
start-­‐up	
  and	
  high	
  waste	
  break-­‐down	
  efficiency	
  
ü Designed	
  to	
  handle	
  multiple	
  biodegradable	
  feedstock	
  including	
  fruit	
  &	
  
vegetable	
   peels,	
   cooked	
   food	
   waste,	
   used	
   kitchen	
   oil/grease	
   &	
  
garden	
  waste	
  
ü Far	
   superior	
   to	
   conventional	
   bio-­‐digesters	
   in	
   terms	
   of	
   –	
   overall	
  
performance,	
   safety,	
   plant	
   life	
   and	
   efficiency,	
   ease	
   of	
   operation	
   and	
  
maintenance	
  
ü Digested	
  slurry	
  is	
  highly	
  stabilized,	
  neutral	
  pH,	
  odorless	
  and	
  very	
  high	
  
	
   	
  
	
  	
   	
  
ü Produce	
  heat	
  –	
  directly	
  replace	
  LPG	
  
ü Produce	
  high	
  quality	
  fertilizer	
  as	
  a	
  by-­‐product	
  –	
  highly	
  stable,	
  neutral	
  and	
  rich	
  in	
  plant	
  nutrients	
  
ü Manage	
  waste	
  better	
  –	
  improve	
  hygiene	
  and	
  health	
  through	
  this	
  scientific	
  waste	
  disposal	
  system	
  
ü Receive	
  environmental	
  benefits	
  –	
  reduce	
  effects	
  of	
  green	
  house	
  gasses.	
  

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AES T3 WtE Brochure

  • 1.   TrashToTreasure                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         AHUJA  ENGINEERING  SERVICES AES   provides   advanced   technologies   and   services   that   support  the  efficient  design,  supply   and   operation   of   waste-­‐to-­‐energy   plants  and  biogas  processes.     Environmentally   secure,   turn-­‐key   solutions  are  provided  to  industries,   commercial   set-­‐ups   and   institutes   to  process  their  organic  wastes  and   replace   their   EB   power,   diesel   power  and  LPG  consumption.       OUR  SERVICES  &  PRODUCTS   ü Sustainable  waste  management   ü Bio-­‐methanation  based  turn-­‐key  solutions   ü Tailor  made  solutions  for  urban  waste  to  heat  for   replacing  LPG   ü Biogas  to  electricity  generation  projects   ü Tailor   made   scales,   capacities   and   engineering   optimization   ü O&M   of   plant   or   training   on   O&M,   on   client   need-­‐be  basis   ABOUT  AES   With   more   than   25   years   background   in   industrial   electrical   contracts   and   consulting,   AES’s   current   focus   is   Organic   Waste-­‐to-­‐Energy.   We   provide   decentralized   &   sustainable   bio-­‐ methanation   based   solutions  and  EPC  services   for  waste  management   and  renewable   energy   generation.     AES  delivers  highly  reliable,  sustainable  and  environmentally  responsible  solutions.  The  multi-­‐ disciplinary  teams  of  AES  design  and  build  customized  renewable  facilities.    Our  experience  in   project   execution,   consulting,   environmental   services,   engineering   and   economics   covers   the   full  range  of  renewable  options  to  help  clients  craft  solutions  with  maximum  returns.       ISO  9001:2008  Certified   WASTE  –  TO  –  ENERGY   TECHNOLOGY  PARTNER   CSIR-­‐Indian  Institute  of  Chemical  Technology   (IICT)   HYDRERABAD,  INDIA       AHUJA  ENGINEERING  SERVICES  PVT  LTD   3017  Emerald  House,  S  D  Road,  Secunderabad  -­‐  500003   Website:  www.aespl-­‐india.com,  Email:  ahuja@aespl-­‐india.com     Our   waste-­‐to-­‐energy   solutions   deliver   a   cost-­‐effective   means   of   reducing   waste   while   producing   a   reliable  fuel  and  energy  source  that  can  help  you  meet  ―  or  even  exceed  ―  your  sustainability  goals!   Kitchens  with  large  scale  operations  are  discovering  that  converting  their  organic  wastage   into  green   energy  can  improve  operations  and  profits  -­‐  An  on-­‐site  system  can  deliver  the  heat  needed  to  replace   LPG  or  power,  partly  or  fully  while  supplying  a  rich  liquid  and  solid  fertilizer  as  a  by-­‐product.   Enhance  green  image   Reduce  carbon  footprint    
  • 2.                   SEGREGATED  KITCHEN  WASTE  TREATMENT  –  T3  ‘Trash  To  Treasure’               Plant  Model  No.   Kitchen  Waste   (Kgs/day)   Average  Biogas     Generation   (m3/day)  *   Equivalent  LPG     Replacement   (Kg/day)   Commercial  LPG   Cylinders  14  KGs  –   Replacement  (No./day)   T3  -­‐  300   300   35  -­‐  40   15   ~1   T3  -­‐  500   500   60  -­‐  70   30   ~  2   T3  -­‐750   750   90  -­‐  100   40   ~3   T3  -­‐  1000   1000   120  -­‐  140   55   ~4   T3  -­‐  1300   1300   150  -­‐  175   70   ~5   • With  ambient  temperature  above  35  degree  Celsius.   • Biogas  production  is  subject  to  variation  depending  on  the  ratio  of  cooked  food  to  uncooked  food.  The  above  readings  are  based  on  the   aassumption:  waste  composition  –  70%  cooked  food  waste  +  30%  uncooked  waste,  vegetable  peels  and  rejects.   • If  100%  cooked  food  waste  is  used,  biogas  production  will  be  20%  higher.   Key  Features:   ü Compact  design  –  Plug-­‐and-­‐Play,  Quick  installation  and  plant  start-­‐up     ü Modern  anaerobic  digester  design   ü Odorless  and  noiseless  performance   ü Special   culture   (bacteria   consortium)   seeding   in   AD   for   faster   plant   start-­‐up  and  high  waste  break-­‐down  efficiency   ü Designed  to  handle  multiple  biodegradable  feedstock  including  fruit  &   vegetable   peels,   cooked   food   waste,   used   kitchen   oil/grease   &   garden  waste   ü Far   superior   to   conventional   bio-­‐digesters   in   terms   of   –   overall   performance,   safety,   plant   life   and   efficiency,   ease   of   operation   and   maintenance   ü Digested  slurry  is  highly  stabilized,  neutral  pH,  odorless  and  very  high             ü Produce  heat  –  directly  replace  LPG   ü Produce  high  quality  fertilizer  as  a  by-­‐product  –  highly  stable,  neutral  and  rich  in  plant  nutrients   ü Manage  waste  better  –  improve  hygiene  and  health  through  this  scientific  waste  disposal  system   ü Receive  environmental  benefits  –  reduce  effects  of  green  house  gasses.