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WtE
Introduction
ORS was incorporated in 2008 as a strategic initiative between
a team of technocrats & group of investors to promote ‘Green
field’ projects in the field of urban waste management.
Vision: is to become single largest project developer in urban
waste management sector over the next five years by giving
viable solutions to city administrations for mitigating
environmental challenges poised by perpetuating waste
disposal issues.
Current focus is on providing scientific solutions on Solid Waste
Management in conformance with MSW handling rules.
Need of the Hour
Estimated generation of MSW in India is around 70 million tons
PA and Its expected to grow at 1.3% per capita PA Its a known
fact that scientific disposal of MSW is a major problem before
city administrations across the country.city administrations across the country.
Presently, MSW is being dumped or burnt in open designated
areas for landfills, that are in proximity of cities, which is an
alarming situation for environment & public health.
As per the Honorable Supreme Court Order, City
administrations have to compulsorily set up scientific processing
facilities for disposal of Solid Waste at a priority.
MSW as a resource
MSW is an abundant source for Methane CH4 a major
contributor of GHG emissions. The gas has a huge
potential to generate electricity.
Potential for energy generation from MSW has been
estimated at 3650 MW from 215,000 TPD in year 2012 &
5200 MW from 304,000 TPD in year 2017. (source MNRE)
MSW is available throughout the year ensuring high PLF of
85% to 90% as compared to PLF of other renewable
sources like wind or solar farms.
DRYAD™
“Developing MSW processing facilities using DRYAD ™ technology for
scientific disposal of city waste, recovering energy & ensuring GHG
reductions”.
ORS is 1st in India successfully managing waste through WtE based on
Anaerobic Biomethanation.
Available Technologies
There are a range of technologies available for recovering
different materials from MSW. Prominent ones are
Biomethanation, Refused Derived Fuel, Gasification &
Composting.
Biomethanation (Anaerobic Digestion) scores over other
technologies in terms of higher outputs with respect to
electricity generation, better quality of compost & maximum
number of Carbon credits.
Biomethanation (AD) has two varients: Mesophilic (that
operates at 20-300C & Thermophilic (that operates on 50-550C
and is suited for Indian conditions).
DRYAD™ is based on principles of Thermophilic
Biomethanation.
DRYAD™ Process
The Process involves 3 Steps:
Benefits of DRYAD™
DRYAD™ operates at 550C (temp suitable for operation in Indian cities)
It has a high loading rate that requires less digester volume and in turn requires less
area for operation as compared to landfills.
Odour less operation as it’s a closed process (which results in high publicOdour less operation as it’s a closed process (which results in high public
acceptance)
Bio gas generation is in the range of 117nm3 to 124 nm3/ton of waste (which results in
higher electricity generation)
Captive consumption of electricity is low as compared to thermal technologies.
Digestion & composting period ranges from 14 to 21 days only which is lesser as
compared to conventional processes.
Quality of compost is better than conventional product as all inerts are being
removed during pre-treatment & pathogens are completely absent as the digestion
takes place at a high tempratures.
Solapur Project
400 TPD Solapur Project on Mixed MSW is
completed & has achieved stabilization. It is ‘FIRST
OF ITS KIND’ operational plant based on
biomethanation process in the Country.
After stabilization, the plant is generating over 3After stabilization, the plant is generating over 3
MW of electricity and 60-80 TPD of organic
compost.
The electricity is being sold under PPA to
Maharashtra State Electricity Distribution Company
Limited (MSEDCL) since July 2013.
The compost & carbon credits are being sold in
open market. Our Organic Compost is FCO
certified and is being Co- Marketed by Zuari &
Deepak Fertilizer.
The project is being enhanced to full capacity to
manage 400 tpd of MSW and generate 4 MW Actual Solapur Site Photographs
Solapur Snapshot
Plant Overview
.
Waste Receiving Shed Segregation Conveyor
Homogenization DrumAutomated Segregation
.
Segregation Conveyor Inorganic Segregation
.
Power Generation Set Control Panel System
.
Flare SafetyDigester Tanks
Overview of Solapur Plant
Project Achievements
Nature of Project Build Own Operate & Transfer Basis (BOOT)
Duration of Project 29 years 11 MonthsDuration of Project 29 years 11 Months
Project Capacity Processing of 400 TPD MSW – Installed 300 TPD
Technology Proposed DRYAD(TM)
Power Generation Maximum - 4 MW; Currently – 3 MW
Compost Generation 60 - 80 TPD
Salable Waste 30 - 40 TPD
Carbon Certificates 51,000 PA
PPA with MSEDCL Rs. 4.88/- Per Unit
Quality RDF 60 to 80 TPD
Bangaluru, Karnataka
1000 TPD Mixed MSW Processing WtE Plant
Project Snapshot
Nature of Project Build Own Operate & Transfer Basis (BOOT)Nature of Project Build Own Operate & Transfer Basis (BOOT)
Duration of Project 25 years
Construction Period 18-24 Months
Project Cost INR 2.10 Billion
Current Status 25 Acres Land Allotted by Bangalore Municipality
Technology Proposed DRYAD(TM)
Power Generation Proposed Capacity 10 MW
Compost Generation 150 - 200 TPD*
Salable Waste 40 – 50 TPD*
Carbon Certificates 1,70,000 PA*
Quality RDF 175 – 200 TPD
* Proposed Quantity
Pune, Maharasthra
750 TPD MSW Processing WtE Plant
Project Snapshot
Nature of Project Build Own Operate & Transfer Basis (BOOT)Nature of Project Build Own Operate & Transfer Basis (BOOT)
Duration of Project 15 Years + 15 Years (30 Years)
Construction Period 18 - 24 Months
Project Cost INR 1.55 Billion
Current Status LOI received from Pune Municipality
Technology Proposed DRYAD(TM)
Power Generation Proposed Capacity 7 MW
Compost Generation 150 - 175 TPD*
Salable Waste 20 - 30 TPD*
Carbon Certificates 75,000 PA*
Quality RDF 150 – 175 TPD
*Proposed Quantity
What Next?
5-6 MSW Projects of various sizes (200 – 1500) TPD are under
discussion or at evaluation stage with municipalities in India.
Sri Lanka & Mauritius Government has shown interest in our
Technological success and is evaluating proposal for replicationTechnological success and is evaluating proposal for replication
at its Cities in their respective Country.
ORS in its endeavor to provide Proven Technology, it has
developed a Product Range in Solid Waste Management called
“Yasasu Green”.
“Yasasu Green” offers the similar Technology in smaller size for
localized application in Urban/Rural Market, Large Townships,
Enjoyment Parks, etc. Sizes range from 1 to 25 TPD.
“YASASU Green” DECENTRALIZED
WASTE TO ENERGY PLANT
With a view to propose sustainable solution for effective waste
Containerised Solution
With a view to propose sustainable solution for effective waste
disposal and recovery of resources, ORS has developed unique
packaged plants under the brand name YASASU Green for
processing MSW.
Modular concept for 1 TPD up to 3 TPD capacities to provide
doorstep solutions for treating Organic Solid waste. 5, 10 and 25
TPD, the modular systems would be as projects instead of
product
Proven DRYADTM process, indigenously developed and
commercially functional in India by ORS for mixed or segregated
MSW
1 tpd brief
Feed Stock:
Household organic
waste, vegetable
market waste,
canteen waste,
Organic waste generation 1 TPD
Number of People 3330
Dwellings/Households considering 4 person per household 830
Biogas production m3/day 95
Equivalent No of LPG Cylinder (of 14.1 Kg) per day 2.6
OR
canteen waste,
Food & fruit
processing industrial
waste, distillery /
sugar mill bagasse,
spent wash and
press mud, poultry
droppings, cattle
manure and
agricultural waste.
Net power generation (KWH)/ day 140
Number of household considering 3 CFL bulbs of 15 watt for 10
hours per household / day
930
OR
Number of street lights considering 250 watt bulb for 12 hours/
day
140
Bio fertilizer kg/day 225
Area of fields/horticulture covered considering (approx. 10 tons
compost per acre/year)
8.2
Approximate area required for plant (in m2) 90
THANK YOU !
Organic Recycling Systems Private LimitedOrganic Recycling Systems Private Limited
7th floor, Lakhani Centrium,Plot no.27, Sec 15, CBD Belapur
Navi Mumbai, Maharashtra 400614
101 Thapar House, Yusuf Sarai Commercial Complex,
New Delhi 110049. Tel: 011- 46562890 /1
Email: delhi.ors@gmail.com / info@organicrecycling.co.in

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ORS Corporate(N)

  • 1. WtE
  • 2. Introduction ORS was incorporated in 2008 as a strategic initiative between a team of technocrats & group of investors to promote ‘Green field’ projects in the field of urban waste management. Vision: is to become single largest project developer in urban waste management sector over the next five years by giving viable solutions to city administrations for mitigating environmental challenges poised by perpetuating waste disposal issues. Current focus is on providing scientific solutions on Solid Waste Management in conformance with MSW handling rules.
  • 3. Need of the Hour Estimated generation of MSW in India is around 70 million tons PA and Its expected to grow at 1.3% per capita PA Its a known fact that scientific disposal of MSW is a major problem before city administrations across the country.city administrations across the country. Presently, MSW is being dumped or burnt in open designated areas for landfills, that are in proximity of cities, which is an alarming situation for environment & public health. As per the Honorable Supreme Court Order, City administrations have to compulsorily set up scientific processing facilities for disposal of Solid Waste at a priority.
  • 4. MSW as a resource MSW is an abundant source for Methane CH4 a major contributor of GHG emissions. The gas has a huge potential to generate electricity. Potential for energy generation from MSW has been estimated at 3650 MW from 215,000 TPD in year 2012 & 5200 MW from 304,000 TPD in year 2017. (source MNRE) MSW is available throughout the year ensuring high PLF of 85% to 90% as compared to PLF of other renewable sources like wind or solar farms.
  • 5. DRYAD™ “Developing MSW processing facilities using DRYAD ™ technology for scientific disposal of city waste, recovering energy & ensuring GHG reductions”. ORS is 1st in India successfully managing waste through WtE based on Anaerobic Biomethanation.
  • 6. Available Technologies There are a range of technologies available for recovering different materials from MSW. Prominent ones are Biomethanation, Refused Derived Fuel, Gasification & Composting. Biomethanation (Anaerobic Digestion) scores over other technologies in terms of higher outputs with respect to electricity generation, better quality of compost & maximum number of Carbon credits. Biomethanation (AD) has two varients: Mesophilic (that operates at 20-300C & Thermophilic (that operates on 50-550C and is suited for Indian conditions). DRYAD™ is based on principles of Thermophilic Biomethanation.
  • 7. DRYAD™ Process The Process involves 3 Steps:
  • 8. Benefits of DRYAD™ DRYAD™ operates at 550C (temp suitable for operation in Indian cities) It has a high loading rate that requires less digester volume and in turn requires less area for operation as compared to landfills. Odour less operation as it’s a closed process (which results in high publicOdour less operation as it’s a closed process (which results in high public acceptance) Bio gas generation is in the range of 117nm3 to 124 nm3/ton of waste (which results in higher electricity generation) Captive consumption of electricity is low as compared to thermal technologies. Digestion & composting period ranges from 14 to 21 days only which is lesser as compared to conventional processes. Quality of compost is better than conventional product as all inerts are being removed during pre-treatment & pathogens are completely absent as the digestion takes place at a high tempratures.
  • 9. Solapur Project 400 TPD Solapur Project on Mixed MSW is completed & has achieved stabilization. It is ‘FIRST OF ITS KIND’ operational plant based on biomethanation process in the Country. After stabilization, the plant is generating over 3After stabilization, the plant is generating over 3 MW of electricity and 60-80 TPD of organic compost. The electricity is being sold under PPA to Maharashtra State Electricity Distribution Company Limited (MSEDCL) since July 2013. The compost & carbon credits are being sold in open market. Our Organic Compost is FCO certified and is being Co- Marketed by Zuari & Deepak Fertilizer. The project is being enhanced to full capacity to manage 400 tpd of MSW and generate 4 MW Actual Solapur Site Photographs
  • 11. . Waste Receiving Shed Segregation Conveyor
  • 14. . Power Generation Set Control Panel System
  • 16. Overview of Solapur Plant Project Achievements Nature of Project Build Own Operate & Transfer Basis (BOOT) Duration of Project 29 years 11 MonthsDuration of Project 29 years 11 Months Project Capacity Processing of 400 TPD MSW – Installed 300 TPD Technology Proposed DRYAD(TM) Power Generation Maximum - 4 MW; Currently – 3 MW Compost Generation 60 - 80 TPD Salable Waste 30 - 40 TPD Carbon Certificates 51,000 PA PPA with MSEDCL Rs. 4.88/- Per Unit Quality RDF 60 to 80 TPD
  • 17. Bangaluru, Karnataka 1000 TPD Mixed MSW Processing WtE Plant Project Snapshot Nature of Project Build Own Operate & Transfer Basis (BOOT)Nature of Project Build Own Operate & Transfer Basis (BOOT) Duration of Project 25 years Construction Period 18-24 Months Project Cost INR 2.10 Billion Current Status 25 Acres Land Allotted by Bangalore Municipality Technology Proposed DRYAD(TM) Power Generation Proposed Capacity 10 MW Compost Generation 150 - 200 TPD* Salable Waste 40 – 50 TPD* Carbon Certificates 1,70,000 PA* Quality RDF 175 – 200 TPD * Proposed Quantity
  • 18. Pune, Maharasthra 750 TPD MSW Processing WtE Plant Project Snapshot Nature of Project Build Own Operate & Transfer Basis (BOOT)Nature of Project Build Own Operate & Transfer Basis (BOOT) Duration of Project 15 Years + 15 Years (30 Years) Construction Period 18 - 24 Months Project Cost INR 1.55 Billion Current Status LOI received from Pune Municipality Technology Proposed DRYAD(TM) Power Generation Proposed Capacity 7 MW Compost Generation 150 - 175 TPD* Salable Waste 20 - 30 TPD* Carbon Certificates 75,000 PA* Quality RDF 150 – 175 TPD *Proposed Quantity
  • 19. What Next? 5-6 MSW Projects of various sizes (200 – 1500) TPD are under discussion or at evaluation stage with municipalities in India. Sri Lanka & Mauritius Government has shown interest in our Technological success and is evaluating proposal for replicationTechnological success and is evaluating proposal for replication at its Cities in their respective Country. ORS in its endeavor to provide Proven Technology, it has developed a Product Range in Solid Waste Management called “Yasasu Green”. “Yasasu Green” offers the similar Technology in smaller size for localized application in Urban/Rural Market, Large Townships, Enjoyment Parks, etc. Sizes range from 1 to 25 TPD.
  • 20. “YASASU Green” DECENTRALIZED WASTE TO ENERGY PLANT With a view to propose sustainable solution for effective waste Containerised Solution With a view to propose sustainable solution for effective waste disposal and recovery of resources, ORS has developed unique packaged plants under the brand name YASASU Green for processing MSW. Modular concept for 1 TPD up to 3 TPD capacities to provide doorstep solutions for treating Organic Solid waste. 5, 10 and 25 TPD, the modular systems would be as projects instead of product Proven DRYADTM process, indigenously developed and commercially functional in India by ORS for mixed or segregated MSW
  • 21. 1 tpd brief Feed Stock: Household organic waste, vegetable market waste, canteen waste, Organic waste generation 1 TPD Number of People 3330 Dwellings/Households considering 4 person per household 830 Biogas production m3/day 95 Equivalent No of LPG Cylinder (of 14.1 Kg) per day 2.6 OR canteen waste, Food & fruit processing industrial waste, distillery / sugar mill bagasse, spent wash and press mud, poultry droppings, cattle manure and agricultural waste. Net power generation (KWH)/ day 140 Number of household considering 3 CFL bulbs of 15 watt for 10 hours per household / day 930 OR Number of street lights considering 250 watt bulb for 12 hours/ day 140 Bio fertilizer kg/day 225 Area of fields/horticulture covered considering (approx. 10 tons compost per acre/year) 8.2 Approximate area required for plant (in m2) 90
  • 22. THANK YOU ! Organic Recycling Systems Private LimitedOrganic Recycling Systems Private Limited 7th floor, Lakhani Centrium,Plot no.27, Sec 15, CBD Belapur Navi Mumbai, Maharashtra 400614 101 Thapar House, Yusuf Sarai Commercial Complex, New Delhi 110049. Tel: 011- 46562890 /1 Email: delhi.ors@gmail.com / info@organicrecycling.co.in