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CONFERENCE COMMITTEE
Coordinator : Yandra Arkeman, Dr. M.Eng
(Departement of Agroindustrial Technology, IPB)
Co-Coordinator: Nastiti Siswi Indrasti, Prof. Dr. Ir.
(Head of Departemen of Agroindustrial Technology, IPB)
International Experts:
1. Kenneth De Jong, Prof.
(George Mason University, Fairfax, Virginia, USA)
2. Kim Bryceson, Prof.
(School of Agriculture and Food Science , University of Queensland, Australia)
3. Haruhiro Fujita, Prof.
(Department of Information Systems, Niigata University for International and
Information Studies Japan)
4. Gajendran Kandamsany, Dr. (United Kingdom)
5. Noel Lindsay, Prof. (University of Adelaide, Australia)
Committee Members from IPB:
1. Kudang Boro Seminar, Prof.
(Departement of Mechanical & Bio-system Engineering, IPB)
2. Marimin, Prof.
(Departement of Agroindustrial Technology, IPB)
3. Endang Gumbira Said, Prof.
(Departement of Agroindustrial Technology, IPB)
4. Suprihatin, Prof.
(Secretary of Departement of Agroindustrial Technology, IPB)
5. Ono Suparno, Prof.
(Departement of Agroindustrial Technology, IPB)
6. Agus Buono, Dr.
(Head of Department of Computer Science, IPB)
PROCEEDINGS
2nd
International Conference on Adaptive and Intelligent Agroindustry (ICAIA)
September 16 – 17, 2013, IPB International Convention Center
Bogor – Indonesia
Organized by :
Departement of Agroindustrial Technology, Faculty of Agricultural Engineering and
Technology Bogor Agricultural University
George Mason University, Fairfax, Virginia, USA
Indonesian Agroindustry Association (AGRIN)
Bogor, Desember 2013
Frekwensi Terbitan : 1 Tahunan
Nomor ISSN : 2354-9041
i
WELCOMING ADDRESS
Prof. Dr. Ir. Nastiti Siswi Indrasti
Head of Agroindustrial Technology Department
Faculty of Agricultural Engineering and Technology
Bogor Agricultural University
On
Second International Conference on Adaptive and Intelligence Agroindustry (2nd
ICAIA)
Bogor, September, 16 – 17, 2013
Assalamu’alaikum Warohmatullahi Wabarokatuh
In the name of Allah, the beneficent and the merciful,
Distinguish Guest, Ladies and Gentlemen
Let me first thank you all for accepting the invitation to participate in this 2nd
International Conference on
Adaptive and Intelligence Agroindustry (ICAIA). In particular I would like to thank Rector of IPB (Institut
Pertanian Bogor/Bogor Agricultural University) Prof. Herry Suhardiyanto for supporting this event as part
of the series academic event in celebrating the 50th
Anniversary of Bogor Agricultural University.
In fact, the idea of organizing this conference was the continuation of the International Workshop on
Computational Intelligence and Supercomputing Technology for Adaptive Agroindustry held by the
Department of Agroindustrial Technology, Bogor Agricultural University last year.
Professor Kenneth A De Jong from George Mason University, US has successfully conducted joint
international research with some staff from the Department of Agroindustrial Technology and Department
of Computer Science, Bogor Agricultural University. The research aims to develop an integrated and
intelligent system (namely SMART-TIN©) for the design of adaptive agroindustrial system in order to
achieve a sustainable agroindustry that can mitigate global climate change and at the same time secure food,
water, energy and natural medicine supply.
We are certainly proud to have been able to assemble this event in IPB, Bogor. The range of participants
and audience at this conference is precisely something I would like to stress. The main goal of the
conference is to provide an effective forum for distinguished speakers, academicians, professional and
practitioners coming from universities, research institutions, government agencies and industries to share or
exchange their ideas, experience and recent progress in Adaptive and Intelligent Agroindustry.
Distinguish Guest, Ladies and Gentlement,
Global climate change is the most challenging problems for us today and in the near future. This global
change in our climate can lead to the shortage of the food, water, bioenergy and natural medicine that will
affect the quality of human life. Many studies indicate that the threat of food, water, bioenergy and natural
medicine crisis due to global climate change still worries our society. This problem can be solved by the
development of agroindustry, i.e. an interrelated value chain entities from farming, to agro-processing
industry and then to the end-customers. In fact, the design of agroindustry is complex and involves many
factors and large data bases and more importantly, needs a good intelligence to process data and
information to good decisions. Therefore, the way to design and manage agroindustry should be improved
in order to meet the design objectives.
Agroindustries consume quite significant amount of energy on one side, on the other side they generate
sizable amount of industrial wastes and its utilization as a captive energy resource is a kind of potential.
Based on our study, a plywood industry with the production capacity of 200.000 m3
/year could generate 32
percentage of solid waste. If this amount of waste used as an energy alternative, it may result on the saving
of 131.037.768.597 rupiah per month. Similar to plywood industry, sugarcane industry with the production
capacity of 480 ton per hour could generate 154 ton per hour of waste (bagasse) and this amount of waste
contribute to the saving of energy consuming by 19.250 Kwh. Recent study we conducted, indicated that
cassava starch industry may contribute to a significant amount of waste. It has also potential usage as an
energy resource. Based on our study the conversion of its waste into energy will contribute to the saving of
energy usage of 4100 liter biogas per ton material.
The three industries mentioned is only examples of how potential the role of agroindustrial waste as an
alternative resource in replacing the conventional energy resource as its presence will be significantly
ii
reduced. The new, incremental energy contributions that can be obtained from waste biomass will depend
on future government policies, on the rates of fossils fuel depletion, and on extrinsic and intrinsic economic
factors, as well as the availability of specific residues in areas where they can be collected and utilized. All
of these factors should be in detail examined to evaluate the development of the industrial waste
contribution. Hope this conference will also discuss this issue in more detail as it is an important matter for
all of us. We should no more think just how to produce high value product but it is also necessarily
important how to keep our live in good quality by understanding following old saying…” only when the
last tree has been cut, only when the last fish has been angled, and only when the last river has been
polluted, then we realized that we could not eat money”.
I do not to take up any more of your time with these opening remarks. Let me simply thank you once again
for sharing your thoughts with us. Here’s wishing every success for the conference. May Allah bless all of
us.
Thank you for your kind attention,
Wassalamu’alaikum Warohmatullahi Wabarokatuh
iii
AGENDA of
2nd
International Conference on Adaptive and Intelligent Agroindustry
(ICAIA)
Time Activities Room
Day 1 (16 September 2013)
08.00 – 09.00
(60’)
Registration
09.00 – 10.00
(60’)
Opening Ceremony
 Welcoming Address: Prof. NastitiSiswiIndrasti (Head of Dept TIN,
Fateta, IPB)
 Conference Opening: Prof. HerrySuhardiyanto(Rector of IPB)
o ABET Certification announcement and short ceremony
o Launching International Double Degree Master Program in
Innovation and Technopreneurship in Cooperation with University
of Adelaide, Australia
o Soft-launching Master in Logistik Agroindustri (Agroindustrial
Logistics)
Ballroom
10.00 – 10.45
(45’)
Opening Speeches:
Prof. IrawadiJamaran (Agroindustry Guru, IPB: 25’)
Prof. Eriyatno (Industrial and System Engineering, IPB: 20’)
Ballroom
Session 1
10.45 – 11.15
(30’)
Keynote Speech Dr. YandraArkeman (IPB) Ballroom
11.15 – 12.00
(45’)
Keynote Speech Prof. Kenneth De Jong (George Mason University, USA) Ballroom
12.00 – 13.30
(90’)
Lunch Break
Session 2
13.30 – 15.15
(105’)
Moderator: Prof. EndangGumbiraSa’id (IPB)
Invited Speakers (1-4) (4 x 20 minutes)
Discussion (25 minutes)
Tentative Schedule: Prof. Kim Bryceson (Australia), Prof. SyamsulMa’arif
(IPB), Prof. KudangBoro Seminar (IPB), Prof. HaruhiroFujita (Japan)
Ballroom
15.15 – 15.45
(30’)
Break
15.45 – 17.30
(105’)
Moderator: Prof. Marimin (IPB)
Invited Speakers (5-8) (4 x 20 minutes)
Discussion (25 minutes)
Tentative Schedule: Dr. Gajendran (UK), Prof. Noel Lindsay (University of
Adelaide), Dr. KuncoroHartoWidodo (UGM), Prof. UtomoSarjonoPutro (ITB)
Ballroom
Day 2 (17 September 2013)
08.00 – 08.30
(30’)
Registration
08.30 – 10.15
(105’)
Moderator: Prof. KudangBoro Seminar (IPB)
Invited Speakers (9-12) (4 x 20 minutes)
Discussion (25 minutes)
Prof. Egum (IPB), Prof. Marimin (IPB), Dr. AgusBuono (IPB), Dr. HeruSukoco (IPB)
10.15 – 10.30
(15’)
Coffee Break
10.30 – 12.30
(120’)
Parallel Session 1
Moderator: Prof.
Fujita
(7 paper @ 15
minutes)
Discussion (15
minutes)
Parallel Session 2
Moderator: Prof. Ono Suparno
(7 paper @ 15 minutes)
Discussion (15 minutes)
Parallel Session
Moderator: Prof. Suprihatin
(7 paper @ 15 minutes)
Discussion (15 minutes)
iv
12.30 – 13.30
(60’)
Lunch Break
13.30 – 15.00
(90’)
Open Discussion (Open Forum) with Prof. Kenneth De Jong
Topic: Foundations and Applications of Genetic/Evolutionary Algorithms
Ballroom
15.00 – 15.30
(30’)
Conference Closing Ballroom
15.30 – 17.00
(90’)
Indonesian Agroindustry Association (AGRIN) National Congress
(PIC: Prof. Suprihatin)
Ballroom
17.00 – 17.45
(45’)
Refreshment and Closing of AGRIN National Congress Ballroom
v
CONTENT LIST
Conference Committee
Welcoming Address ….………………………………………………….…………….................. i
Agenda of 2nd
ICAIA 2013.............................................................................................................. iii
Content List …………..………………………………………………......……………................. v
A.  SMART-TIN© : An Integrated And Intelligent System For The Design Of
Adaptive Agroindustry (A Conceptual Framework) (Yandra Arkeman)
1‐9.
B.  GHG  Emission  Reduction  By  Waste  Cooking  Oil  Recycling  In  Environmental 
Partnership  Program  Of  Bogor  City  (Haruhiro  Fujita,  Atsushi  Yoshimoto, 
Katsuyuki Nakano,  Koji Okuhara, Noriaki Koide, Dadang Supriatna) 
10‐16.
C.  Challenge  of  Indonesian  Logistics  Infrastructure  for  Perishables  Products 
(Kuncoro Hartoto Widodo, Yandra Rahardian Perdana, Joewono Soemardjito) 
17‐28.
D.  Design Of Grouping Traditional Market  Distribution Using  Fuzzy Clustering And 
Design  of  Routing  of  Packaging  Cooking  Oil  From  Distribution  Center  To 
Traditional Market  Using Traveling Salesperson Problem– Genetic Algorithm in 
Indonesia  (Case‐Jakarta)  (Teja  Primawati  Utami,  Syamsul  Maarif,  Yandra 
Arkeman, Liesbetini Hartoto) 
29‐43.
E.  Determining the degree of product rightness at the conceptual stage:A Case of 
the Low Cost Green Car (Ade Febransyah, Fransisca Tharia) 
44‐53.
F.  Co‐Composting Process Of Bagasse And Sludge From Sugarcane  Industry With 
Influence Of Difference Initial C/N Value And Aeration (Andes Ismayana, Nastiti 
Siswi Indrasti, Tori Sane) 
54‐62.
G.  Analysis Of The Competitiveness Of The Agribusiness Sector Companies Using 
Porter's Five Forces (M. Hudori) 
63‐72.
H.  Design  And  Optimization  Of  Agro‐Scm  For  Food  And  Energy  Security  In 
Indonesia (Hoetomo Lembito, Kudang Boro Seminar, Nunung Kusnadi, Yandra 
Arkeman) 
73‐83.
I.  Construction Of Patchouli Oil’s Price In West Java : A Structural Equation Model 
(Isti Surjandari, Alan Dwi Wibowo, Erlinda Muslim, Nurwan Nugraha) 
84‐90.
J.  Optimization Vehicle Routing Problem With Cross Entropy Method And Branch 
& Bound Algorithm (Iwan Aang Soenardi, Budi Marpaung) 
91‐99.
K.  Design  And  Optimization  Of  Agro‐Scm  For  Food  And  Energy  A  Remote 
Monitoring System Of Broilers’ Behavior In A Multi‐Agent Broiler Closed House 
System (K.B. Seminar, R. Afnan, M. Solahudin, Supriyanto, A.K. Wijayanto, M.Z. 
Arifin, A. Fatikunnada) 
100‐112.
L.  Artificial Neural Network Model Based Capacitance Dielectric For Crackers Self‐
Life  Prediction  (Erna  Rusliana  Muhamaad  Saleh,  Erliza  Noor,  Taufik  Djatna, 
Irzaman) 
113‐121.
M.  Characterizing  Temporal  Dynamic  Of  Weather  Variability  To  Support  Decision 
Making  On  Weed  Control  (Rizky  Mulya  Sampurno,  Kudang  B.  Seminar,  Yuli 
Suharnoto, Mohamad Solahudin) 
122‐130.
vi
N.  Risk  Management  Model  in  Dairy  Product  Transportation  With  Fuzzy  Logic 
Approach (Winnie Septiani, Yandra Arkeman) 
131‐141.
O.  Strategy  to  Increase  Institutional  Capacity  of  Farmer  Groups  to  Support  the 
Transportation System Agroindustry Products (Zulfiandri, Yandra Arkeman) 
142‐156.
P.  Adsorption Of Carotenoid From Palm Oil Methyl Ester By Using Attapulgite And 
Synthetic Silica Magnesium As Adsorbent (Sapta Raharja, Prayoga Suryadarma, 
Zuni Fitriyantini) 
157‐163.
Q.  High Accuracy Agroindustry Environment Monitoring System Based on Photonic 
Crystal Sensor Network (Mamat Rahmat, Muhamad Azis, Erus Rustami, Wenny 
Maulina, Kudang Boro Seminar, Arief Sabdo Yuwono, Husin Alatas) 
164‐174.
R.  Study  on  Effect  ofTemperatureIncrease  on  the  Productivity  of  Methanefrom 
POME Fermentation (Sarono, E. Gumbira Said, Ono Suparno, Suprihatin, Udin 
Hasanudin) 
175‐180.
S.  The Design and Implementation of Geographic Information Systems to Support 
Food  and  Energy  Security  (Arif  Purnomo  Muji  Basuki,  Yandra  Arkeman, 
Musthofa) 
181‐191.
T.  Study Of White Crystal Sugar Distribution System In Indonesia (Suripto, Yandra 
Arkeman) 
192‐199.
U.  Corncob  Biodelignification  Process  Using  White  Rot  Fungi  (Liesbetini  Hartoto, 
Purwoko, Elis Nina Herliyana, Cucu Rina Purwaningrum) 
200‐212. 
V.  Color  Stability  of  Beet  Dyes  Label  During  Heating    (Endang  Warsiki,  Asih 
Setiautami) 
213‐219.
W  Precipitation  Classification  Using  LVQ  on  Dry  Season  Base  on  Global  Climate 
Indices Case Study in Indramayu District (Indra Kelana Jaya, Agus Buono, Yandra 
Arkeman) 
220‐225.
X.  Wood Identification Type By Using Support Vector Mechine‐Based Image (A.A. 
Gede Rai Gunawan, Sri Nurdiati, Yandra Arkeman) 
226‐232.
Y.  Fuzzy  Logic  Systems  and  Applications  in  Agro‐industrial  Engineering  and 
Technology (Marimin, Mushthofa) 
233‐241.
Z.  Adaptive  Learning  Model  of  Hypergame  by  using  Genetic  Algorithm:  an 
Application of Value Co‐creation in Service System (Case Study: Airline Service) 
(Santi Novani, Utomo Sarjono Putro) 
157
Adsorption Of Carotenoid From Palm Oil Methyl Ester By Using
Attapulgite And Synthetic Silica Magnesium As Adsorbent
Sapta Raharja
Department Agroindustrial Technology,
Faculty of Agricultural Engineering and Technology, IPB
Prayoga Suryadarma
Department Agroindustrial Technology,
Faculty of Agricultural Engineering and Technology, IPB
Zuni Fitriyantini1
Alumny, Department Agroindustrial Technology,
Faculty of Agricultural Engineering and Technology, IPB
ABSTRACT
Attapulgite and synthetic silica magnesium are used as adsorbents to purify the palm oil
methyl ester from the impurities such as carotenoid, catalyst residue, and free fatty acid.
Temperature, adsorbent ratio and reaction time were chosen as factors. The results of the research
indicate that attapulgite were more effective to absorb the carotenoid than synthetic silica
magnesium. The dominant adsorption was the physical adsorption, where siloxan group adsorbent
interacted with the seventh carbon atom from carotenoid molecules. The optimum adsorption
condition was determined with respond surface method. The quadratic equation was Y = 22.8183 +
1.8503X1 + 2.0206X2- 1.167 X1
2
- 0.7006X1X2 + 0.2302X2
2
. The best adsorption was 21.95% with
the factors, reaction temperature of 94.5 °C, adsorbent ratio of 2.09 and reaction time of 60 minutes.
Keywords: attapulgite, synthetic silica magnesium, adsorption, carotenoid, response surface.
1. INTRODUCTION
Bleaching process in the refining industry of palm oil is needed to remove the red
colour of a carotenoid pigment from crude olein oil to obtain a cooking oil more colorless
as desired by the consumer. The necessity separation and purification process for β-
carotene in the oil refining industry because of the sensitivity of this component toward
high temperature or oxidation and nutritional value of the potential active components β-
carotene in Crude Palm Oil.
The use of adsorbent was generally proposed to adsorb the components in the olein
oil. Attapulgite (magnesium aluminum silica) is a mineral that potentially used as an
adsorbent for β-carotene from Crude Palm Oil.
Nowadays, attapulgiteis only used as the active ingredient in the medicine or
pharmaceuticindustry. Non-polar adsorbent is used for the separation process of β-carotene
(Baharin et al., 1998)1
. Attapulgiteisan adsorbent that is not easily saturated, has
temperature resistant up to 500ºC. Furthermore,the attapulgite has the ability to choose the
components in the adsorption process which areabsorbedeasily (Lansbarkis, 2000)2
. The
type, combination and ratio of adsorbent incrude palm oilprocessing give affects to the
results of adsorption. In this case, β-carotene performed at a temperature of 50-55ºC (Latip
et al., 2001)3
. Tocopherol adsorption process could be done until the temperature of 80ºC
(Sanagi et al., 2005)4
. Kinetics are needed in an adsorption process to show the relation
between the velocity parameters adsorption and pore adsorbent diameter (Kadirvelu et
al.,2000)5
. Langmuir and Freundlich isotherm are used to indicate a suitable model for the
kinetics of an adsorption process (Ribeiro et al.,2001)6
.
158
Methyl ester produced in the biodiesel based palm oil production is still containing
some “pollutant”, such as catalyst residue, soap, free fatty acid, water and some
unsaponified materials, such as tocoferol, sterol, carotenoid and some minerals. Carotenoid
as one of unsaponified material in methyl ester will increase cast and mist points (Van
Gerpen et al., 1996)7
, which will disturb the combustion system. The high value of cast
and mist points produced would cause some imperfect in the combustion process,even in
the low temperature carotenoid could be crystallize. According to Nasikin (2004)8
, an
incomplete combustion will produce a deposition in the diesel engines. On the other hand,
the carotenoid is highly potential to be develope especially in the pharmaceutical and
cosmetic. Because of that, it is needed a study in the biodiesel purification to use the
carotenoid to valuable products.
The study of β-caroten extraction as the biggest component of methyl ester
carotenoid had been undertaken by Ooi et al. (1994)9
by using molecular distillation. It
also had been done by Darnoko and Cheryan (2006)10
by using nano-filtration. However,
both proces were needed an uneasy equipment and expensive. Therefore, a simpler and
cheaper method is needed.
The adsorption technique in palm oil β-carotene extraction is one of the simpler and
cheaper methods. The process had been studied, not only using bleaching clay (Liew et al.,
1982)11
, synthetic adsorbent (Latip et al., 2000)12
, but also natural adsorbent, such as rice
hulks ashes (Liew et al., 1993)13
.
Attapulgite is one of the clay which is oftenly used in the bleaching. Attapulgite is
potentially used as β-carotene absorbent. It has been proven by Boki et al. (1994)14
, that it
isused in soybean and rapeseed oil bleaching.
Synthetic silica magnesium is an adsorbent which commonly used in biodiesel for
dry washing biodiesel oil. Synthetic silica magnesium can adsorb free fatty acid (Yates et
al., 1997)15
, alkali and glycerol (Gerpen and Menges, 2004)16
.
The research about palm oil methyl ester using attapulgite and synthetic silica
magnesium as an adsorbent needs to be done to know the optimum condition of carotenoid
removal from unwashed methyl esther. Therefore, the efficiency and effectivity of
processing can be gain.
2. EXPERIMENTAL
Materials used in this research were palm oil methyl ester (from LIPI, Serpong,
Tangerang, Banten), attapulgite (Engelhard, USA) and synthetic silica magnesium (Dallas,
USA). The material used for analysis were β-carotene standard (Sigma-Aldrich). The
main equipment in this research was a reactor. Equipment for the analysis was
spectrophotometer.
3. RESEARCH METHOD
Variables chosen in this research were temperature, adsorbent ratio, and reaction
time. This research was carried out in four stages, i.e, raw material characterization,
mixing rate optimization, determination of reaction influence factor and determination of
influenced factor for the carotenoid adsorption. The raw material characterization included
palm oil methyl ester, attapulgite and synthetic silica magnesium. The analysis parameters
of palm oil methyl ester were acid value, water content, refractive index, alkali residue and
pH. The analysis parameters of adsorbent were color, shape and particle size. The
determination of optimum stirring rate was done using the variables of temperature (80 °C),
adsorbent ratio (1:1 b/b attapulgite : synthetic silica magnesium), and reaction time (60
minutes) with stirring rate of 50-450 rpm. The affected factors to the carotenoid adsorption
were determined by using two level factorial designs with high and low value of each factor
(Table 1).
159
Table 1. Lower And Higher Value Of Reaction Factor
Reaction Factors Code Low Value High Value
Temperature (o
C) X1 70 90
Adsorbent ratio (b/b attapulgite/magnesol) X2 1:2 3:2
Reaction time (minutes) X3 20 60
Factors affected to the selection responses then were processed by Response Surface
Method (Box et al., 1978)17
. Whereas, to know the optimum condition of factor which
influenced the carotenoid adsorption was determined using Statistical Analysis Software
Version 9 and also Software Statistic Version 6 to obtain a response surface picture.
4. RESEARCH PROCEDURE
This research was started with raw materials preparation, i.e, attapulgite activation,
then continued with weighing of palm oil methyl ester, activated attapulgite and synthetic
silica magnesium. Attapulgite activation was done by drying of attapulgite in oven at
temperature of 105 °C for 2 hours, then it was continued by burning it for 30 minutes and
calcinated using furnace for 1 hour at temperature of 500 °C. The weight of mixture of
attapulgite and synthetic silica magnesium was 3 % of the weight palm oil methyl ester.
The mixing of adsorbent into methyl ester was done at the temperature of 70-90 °C with
stirring rate of 50-450 rpm. The adsorption was done for 20-60 minutes, then sample was
taken, and they were put in vacuum filtered. The filtrates then were analyzed for
carotenoid content, acid value, alkali residue, pH and refractive index. The main parameter
measured was carotenoid content.
5. RESULT AND DISCUSSION
5.1 Palm Oil Characterizations
Palm oil methyl ester characterization was done to know physicochemical
characteristics of the palm oil used (Table 2). The high acid value shows that the methyl
ester still contained a lot of free fatty acids. In other case, the water content was higher
than that of its standard. Thiswas due to not properly drying process which caused
hydrolysis reaction that produced free fatty acid and water.
Table 2.Characteristic Palm Oil Methyl Ester
Parameter Standard Value
Acid value (mg KOH/g) Max 0.8a
1.46
Water contain (%) Max 0.05a
0.13
Refractif index 25o
C 1.6201
Alkali Residues Max 5b
814.27
pH 8.05
The presence of free fatty acid influenced the refractif index value. The high free
fatty acid content in methyl ester could decrease the refractif index. The alkali residue
decreased the refractif index. The alkali would also hydrolyse the methyl ester into free
fatty acids. The high value of alkali residue increased the pH value.
Attapulgite and synthetic silica magnesium characterization was undertaken to know
the adsorbent condition before they were used as adsorbent. Their characteristics were
given in Table 3.
160
Table 3.Characteristics Of Attapulgite And Synthetic Silica Magnesium
Adsorbent Parameter
Colour Shape Particle Size
Attapulgite Brown Powder 150 mesh
Synthetic silica
magnesium
White Powder 150 mesh
5.2 Optimum Stirring Rate
Optimum stirring rate was one of external factor influence the adsorbtion process.
By the determination of optimum stirring rate, the external factors, especially external
diffusion, do not influence the adsorption result. The optimum stirring rate was determined
by the correlation between the increasing stirring rate and the increasing of adsorbed β-
carotene (Figure 1). The stirring rate applied was stirring ratewhere the increasing of
stirring rate did not cause any carotene adsorption significantly. That stirring rate was then
used for the next steps.
Figure 1.CorrelationbetweenAdsorbed Carotenoid Value with Mixing Velocity
5.3 The Influence of Reaction Factor
The result of statistical analysis shows that the reaction factors which were given
such as temperature (X1), adsorbent ratio (X2) and reaction time (X3) gave significant
influence in carotene adsorption. Those three factors had influences to reduce the β-
carotene content in palm oil methyl ester. The influence of major factor and interaction
interfactor to the β-carotene from palm oil methyl ester adsorbtion is showen in Table 4.
The factor which most influenced to adsorbtion of carotenoid from palm oil methyl
ester was adsorbent ratio in the highest confidence interval. Increasing the adsorbent ratio
used in the adsorption increased the percentage of adsorbed β-carotene. It is showen from
the positive value in parameter coefisien. Reaction time and temperaturesignificantly
influenced the β-carotene adsorption in high confidence interval.
Adsorbtion occurs because of the bonds between the silica layers in the adsorbent
structure and β-carotene molecule. The siloxan group consisted of silica bonding with
oxygen (Si-O-Si) in the silica layer, adsorbent interacted with electron cloud in the
conjugated double bonds from carotene molecul by dipole-dipole reaction. The mechanism
happened can be seen in Figure 2.
Adsorbed Carotenoid Value
Mixing velocity
Influenced by
external diffusion
Not be influenced by
external diffusion
161
Table 4.The Influence Of Major Factor And Interaction Between Factors Toward The
Carotene From Palm Oil Methyl Ester Adsorption
Parameter Parameter Coefficient Significances
(%)
Intercept 22.8183 99.99
X1 1.6106 99.39
X2 2.4102 99.73
X3 1.8215 99.52
X1_X2 -0.6362 96.29
X1_ X3 0.143 62.59
X2 _X3 0.4179 91.97
R2
0.9977
Figure 2 : Mechanism of Physical Carotenoid Adsorption
The high adsorbent ratio means the usage of attapulgite as adsorbent was higher than
that of synthetic silica magnesium. In other words, attapulgite could adsorb carotenoid
better than synthetic silica magnesium. Eventhough attapulgite contain lesssilica than
synthetic silica magnesium, but attapulgite has the oxide Al2O3 which potentially bondsβ-
carotene with chemical adsorbtion. The form of bonding happens based on Taylor (2005)
(Figure 3).
Figure 3 :. Carotenoid Chemical Adsorption in the Adsorbent
The interaction of temperature and adsorbent ratio negatively influenced the
carotenoid palm oil methyl ester adsorption in the high confidence interval. The interaction
between temperature and reaction time positively influencedthe carotenoid adsorbtion of
palm oil methyl ester. The interaction of those two factors significantly influenced in low
confidence interval. The result of adsorbent ratio with reaction time to the carotenoid
adsorbtion of palm oil methyl ester significantly influenced in the high confidence interval.
5.4 Respond Surface Analysis
The quadratic equation model obtained from the statistic analysis responds surface
method was:
Y = 22.8183 + 1.8503 X1 + 2.0206 X2 - 1.167 X1
2
- 0.7006 X1X2 + 0.2302 X2
2
.
The canonic analysis result to responds surface method shows that the responds surface
method was a saddle point. The estimation of best result obtained from the carotenoid
adsorbtion estimation which reachs the value of 21.95%at temperature of 94.5°C and
162
adsorbent ratio of 2.09. The form of responds surface method produced can be seen in
Figure 4.
26
22
18
14
10
Figure 4 :Responds Surface of Carotenoid Adsorption as
Function of Temperature and Adsorbent Ratio
Based on Figure 4, can be known that in each temperature condition, the increasing
of adsorbent ratio would increase the carotenoid adsorbtion. Moreover, in each adsorbent
ratio which was used, the increasing of temperature would increase the carotenoid
adsorbtion.
The accuracy of this model can be known from determination coefisien value R2
,
which reach the value of 0.9215. From this R2
value, can be concluded that the value
which estimated with this model reached to the value which was achieved from this
research. It was appropriate with the optimum condition verification which the value was
not significantly different i.e, the carotenoid adsorption of 21.59%.
6. CONCLUSION
The palm oil methyl ester purification using adsorbent attapulgite and synthetic silica
magnesium could be done by optimize the adsorbtion condition. The optimum stirring rate
for the process was 250 rpm. The adsorbent ratio highly influenced the carotenoid
adsorbtion in confidence interval of 99.73%. The temperature reaction influenced the
carotenoid adsorbtion in confidence interval of 99.39% and reaction time influenced the
carotenoid adsorption in the confidence interval of 99.52%.
Canonic analysis to the responds surface method from the factor which significantly
influenced to the adsorption of palm oil methyl ester, namely temperature (X1) and
adsorbent ratio (X2), shows that the responds surface method which produced muddy point.
The optimum condition can be determined by the responds surface model of Y = 22.8183
+ 1.8503 X1 + 2.0206 X2 - 1.167 X1
2
- 0.7006 X1X2 + 0.2302 X2
2
, where the best carotenoid
adsorption was 21.95% with the temperature of 94.5 °C, using adsorbent ratio of 2.09 in
reaction time of 60 minutes.
REFERENCES
[1] Baharin, B. S., K. Abdul Rahman, M. I. Abdul Karim, T. Oyaizu, K. Tanaka dan S. Takagi.
1998. Separation of Palm Carotene from Crude Palm Oil by Adsorption Chromatography
with a Synthetic Polymer Adsorben. J. Am. Oil Chem. Soc 75:399-404.
[2] Lansbarkis, J. R. 2000.Analysis of Volatile Organic Compounds in Water and Air Using
Attapulgite Clays. United States Patent 6074460.
[3] Latip, R. A, B. S. Baharin, Y. B. Che Man dan R. A. Rahman. 2001. Effecf of Adsorption and
Solvent Extraction Process on the Percentage of Carotene Extracted from Crude Palm Oil. J.
Am.Oil Chem. Soc 78 no.1:83-87.
[4] Sanagi, M. M., See, H. H., Ibrahim, Wan Aini Wan dan Ahmedy Abu Naim. 2005.
Determination of Carotene, Tocopherols and Tocotrienols in Residue Oil from Palm Pressed
163
Fiber Using Pressurized Liquid Extraction-Normal Phase Liquid Chromatography. Elsevier
B.V. www.sciencedirect.com. 10 Maret 2005.
[5] Kadirvelu, K., C. Faur-Brasquet dan P. Le Cloirec. 2000. Removal of Cu(II), Pb(II), and Ni(II)
by Adsorption onto Activated Carbon Cloths, Langmuir 16:8404-8409.
[6] Ribeiro, M. H. L., P.A.S. Lourenco dan J. P. Monteiro. 2001. Kinetics of Selective
Adsorpstion of Impurities from a Crude Vegetable Oil in Hexane to Activated Earths and
Carbons. Eur Food Res Tecnol, 213:132-138.
[7] Van Gerpen, J.H., et al. 1996. Determining the Influence of Contaminants on Biodiesel
Properties. Final report to The Iowa Soybean Promotion Board. Iowa State University, Iowa.
[8] Nasikin, M (2004). Prospek Pengembangan Industri Biodiesel di Indonesia. Di dalam :
Purwiyatno H, Nuri A, Lilis N dan Yuli S, editor. Prosiding Seminar Biodiesel Energi
Alternatif yang Atraktif. Prospek Biodiesel di Indonesia. Serpong, Indonesia.
[9] Ooi, C K., Y M. Choo, S C. Yap, Y. Basiron and A S H. Ong (1994). Recovery of
carotenoids from palm oil. Journal of American Oil Chemist Society 71:423-436.
[10] Darnoko, D and M. Cheryan (2006). Carotenoid from Red Palm Methyl Esters by Nano-
filtration. Journal of American Oil Chemist Society 83:365-370.
[11] Liew, K Y., S H. Tan, F. Morsings and L E. Khoo (1982). Adsorption of β-Carotene: II. On
Cation Exchanged Bleaching Clays. Journal of American Oil Chemist Society 59:480-484.
[12] Latip, R A., B S. Baharin, Y B C. Man and R A. Rahman (2000). Evaluation of Different
Types of Synthetic Adsorbents for Carotene Extraction from Crude Palm Oil. Journal of
American Oil Chemist Society 77:1277-1282.
[13] Liew, K Y., A H. Yee And M R. Nordin (1993). Adsorption of Carotene from Palm Oil by
Acid-Treated Rice Hull Ash. Journal of American Oil Chemist Society 70:539-541.
[14] Boki, K., H. MoriAnd N. Kawasaki(1994). Bleaching Rapeseed and Soybean Oils with
Synthetic Adsorbents and Attapulgites. Journal of American Oil Chemist Society 71:595-601.
[15] Yates, R A., J D. Cald Well And E G. Perkins (1997). Diffuse Reflectance Fourier Transform
Infrared Spectroscopy of Triacylglycerol and Oleic Acid Adsorption on Synthetic Magnesium
Silicate. Journal of American Oil Chemist Society 74:289–292.
[16] Gerpen, J V And K. Menges (2004). Evaluation of Magnesol R60 as an Alternative to Water
Washing During Biodiesel Production. Final Report to the Dallas Group of America.
Department of Mechanical Engineering. Iowa State University. Iowa.
[17] Box, GEP., WG. HunterAnd JS. Hunter(1978). Statistics for Experimenters. John Willey &
Son. New York.

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  • 1.
  • 2. CONFERENCE COMMITTEE Coordinator : Yandra Arkeman, Dr. M.Eng (Departement of Agroindustrial Technology, IPB) Co-Coordinator: Nastiti Siswi Indrasti, Prof. Dr. Ir. (Head of Departemen of Agroindustrial Technology, IPB) International Experts: 1. Kenneth De Jong, Prof. (George Mason University, Fairfax, Virginia, USA) 2. Kim Bryceson, Prof. (School of Agriculture and Food Science , University of Queensland, Australia) 3. Haruhiro Fujita, Prof. (Department of Information Systems, Niigata University for International and Information Studies Japan) 4. Gajendran Kandamsany, Dr. (United Kingdom) 5. Noel Lindsay, Prof. (University of Adelaide, Australia) Committee Members from IPB: 1. Kudang Boro Seminar, Prof. (Departement of Mechanical & Bio-system Engineering, IPB) 2. Marimin, Prof. (Departement of Agroindustrial Technology, IPB) 3. Endang Gumbira Said, Prof. (Departement of Agroindustrial Technology, IPB) 4. Suprihatin, Prof. (Secretary of Departement of Agroindustrial Technology, IPB) 5. Ono Suparno, Prof. (Departement of Agroindustrial Technology, IPB) 6. Agus Buono, Dr. (Head of Department of Computer Science, IPB) PROCEEDINGS 2nd International Conference on Adaptive and Intelligent Agroindustry (ICAIA) September 16 – 17, 2013, IPB International Convention Center Bogor – Indonesia Organized by : Departement of Agroindustrial Technology, Faculty of Agricultural Engineering and Technology Bogor Agricultural University George Mason University, Fairfax, Virginia, USA Indonesian Agroindustry Association (AGRIN) Bogor, Desember 2013 Frekwensi Terbitan : 1 Tahunan Nomor ISSN : 2354-9041
  • 3. i WELCOMING ADDRESS Prof. Dr. Ir. Nastiti Siswi Indrasti Head of Agroindustrial Technology Department Faculty of Agricultural Engineering and Technology Bogor Agricultural University On Second International Conference on Adaptive and Intelligence Agroindustry (2nd ICAIA) Bogor, September, 16 – 17, 2013 Assalamu’alaikum Warohmatullahi Wabarokatuh In the name of Allah, the beneficent and the merciful, Distinguish Guest, Ladies and Gentlemen Let me first thank you all for accepting the invitation to participate in this 2nd International Conference on Adaptive and Intelligence Agroindustry (ICAIA). In particular I would like to thank Rector of IPB (Institut Pertanian Bogor/Bogor Agricultural University) Prof. Herry Suhardiyanto for supporting this event as part of the series academic event in celebrating the 50th Anniversary of Bogor Agricultural University. In fact, the idea of organizing this conference was the continuation of the International Workshop on Computational Intelligence and Supercomputing Technology for Adaptive Agroindustry held by the Department of Agroindustrial Technology, Bogor Agricultural University last year. Professor Kenneth A De Jong from George Mason University, US has successfully conducted joint international research with some staff from the Department of Agroindustrial Technology and Department of Computer Science, Bogor Agricultural University. The research aims to develop an integrated and intelligent system (namely SMART-TIN©) for the design of adaptive agroindustrial system in order to achieve a sustainable agroindustry that can mitigate global climate change and at the same time secure food, water, energy and natural medicine supply. We are certainly proud to have been able to assemble this event in IPB, Bogor. The range of participants and audience at this conference is precisely something I would like to stress. The main goal of the conference is to provide an effective forum for distinguished speakers, academicians, professional and practitioners coming from universities, research institutions, government agencies and industries to share or exchange their ideas, experience and recent progress in Adaptive and Intelligent Agroindustry. Distinguish Guest, Ladies and Gentlement, Global climate change is the most challenging problems for us today and in the near future. This global change in our climate can lead to the shortage of the food, water, bioenergy and natural medicine that will affect the quality of human life. Many studies indicate that the threat of food, water, bioenergy and natural medicine crisis due to global climate change still worries our society. This problem can be solved by the development of agroindustry, i.e. an interrelated value chain entities from farming, to agro-processing industry and then to the end-customers. In fact, the design of agroindustry is complex and involves many factors and large data bases and more importantly, needs a good intelligence to process data and information to good decisions. Therefore, the way to design and manage agroindustry should be improved in order to meet the design objectives. Agroindustries consume quite significant amount of energy on one side, on the other side they generate sizable amount of industrial wastes and its utilization as a captive energy resource is a kind of potential. Based on our study, a plywood industry with the production capacity of 200.000 m3 /year could generate 32 percentage of solid waste. If this amount of waste used as an energy alternative, it may result on the saving of 131.037.768.597 rupiah per month. Similar to plywood industry, sugarcane industry with the production capacity of 480 ton per hour could generate 154 ton per hour of waste (bagasse) and this amount of waste contribute to the saving of energy consuming by 19.250 Kwh. Recent study we conducted, indicated that cassava starch industry may contribute to a significant amount of waste. It has also potential usage as an energy resource. Based on our study the conversion of its waste into energy will contribute to the saving of energy usage of 4100 liter biogas per ton material. The three industries mentioned is only examples of how potential the role of agroindustrial waste as an alternative resource in replacing the conventional energy resource as its presence will be significantly
  • 4. ii reduced. The new, incremental energy contributions that can be obtained from waste biomass will depend on future government policies, on the rates of fossils fuel depletion, and on extrinsic and intrinsic economic factors, as well as the availability of specific residues in areas where they can be collected and utilized. All of these factors should be in detail examined to evaluate the development of the industrial waste contribution. Hope this conference will also discuss this issue in more detail as it is an important matter for all of us. We should no more think just how to produce high value product but it is also necessarily important how to keep our live in good quality by understanding following old saying…” only when the last tree has been cut, only when the last fish has been angled, and only when the last river has been polluted, then we realized that we could not eat money”. I do not to take up any more of your time with these opening remarks. Let me simply thank you once again for sharing your thoughts with us. Here’s wishing every success for the conference. May Allah bless all of us. Thank you for your kind attention, Wassalamu’alaikum Warohmatullahi Wabarokatuh
  • 5. iii AGENDA of 2nd International Conference on Adaptive and Intelligent Agroindustry (ICAIA) Time Activities Room Day 1 (16 September 2013) 08.00 – 09.00 (60’) Registration 09.00 – 10.00 (60’) Opening Ceremony  Welcoming Address: Prof. NastitiSiswiIndrasti (Head of Dept TIN, Fateta, IPB)  Conference Opening: Prof. HerrySuhardiyanto(Rector of IPB) o ABET Certification announcement and short ceremony o Launching International Double Degree Master Program in Innovation and Technopreneurship in Cooperation with University of Adelaide, Australia o Soft-launching Master in Logistik Agroindustri (Agroindustrial Logistics) Ballroom 10.00 – 10.45 (45’) Opening Speeches: Prof. IrawadiJamaran (Agroindustry Guru, IPB: 25’) Prof. Eriyatno (Industrial and System Engineering, IPB: 20’) Ballroom Session 1 10.45 – 11.15 (30’) Keynote Speech Dr. YandraArkeman (IPB) Ballroom 11.15 – 12.00 (45’) Keynote Speech Prof. Kenneth De Jong (George Mason University, USA) Ballroom 12.00 – 13.30 (90’) Lunch Break Session 2 13.30 – 15.15 (105’) Moderator: Prof. EndangGumbiraSa’id (IPB) Invited Speakers (1-4) (4 x 20 minutes) Discussion (25 minutes) Tentative Schedule: Prof. Kim Bryceson (Australia), Prof. SyamsulMa’arif (IPB), Prof. KudangBoro Seminar (IPB), Prof. HaruhiroFujita (Japan) Ballroom 15.15 – 15.45 (30’) Break 15.45 – 17.30 (105’) Moderator: Prof. Marimin (IPB) Invited Speakers (5-8) (4 x 20 minutes) Discussion (25 minutes) Tentative Schedule: Dr. Gajendran (UK), Prof. Noel Lindsay (University of Adelaide), Dr. KuncoroHartoWidodo (UGM), Prof. UtomoSarjonoPutro (ITB) Ballroom Day 2 (17 September 2013) 08.00 – 08.30 (30’) Registration 08.30 – 10.15 (105’) Moderator: Prof. KudangBoro Seminar (IPB) Invited Speakers (9-12) (4 x 20 minutes) Discussion (25 minutes) Prof. Egum (IPB), Prof. Marimin (IPB), Dr. AgusBuono (IPB), Dr. HeruSukoco (IPB) 10.15 – 10.30 (15’) Coffee Break 10.30 – 12.30 (120’) Parallel Session 1 Moderator: Prof. Fujita (7 paper @ 15 minutes) Discussion (15 minutes) Parallel Session 2 Moderator: Prof. Ono Suparno (7 paper @ 15 minutes) Discussion (15 minutes) Parallel Session Moderator: Prof. Suprihatin (7 paper @ 15 minutes) Discussion (15 minutes)
  • 6. iv 12.30 – 13.30 (60’) Lunch Break 13.30 – 15.00 (90’) Open Discussion (Open Forum) with Prof. Kenneth De Jong Topic: Foundations and Applications of Genetic/Evolutionary Algorithms Ballroom 15.00 – 15.30 (30’) Conference Closing Ballroom 15.30 – 17.00 (90’) Indonesian Agroindustry Association (AGRIN) National Congress (PIC: Prof. Suprihatin) Ballroom 17.00 – 17.45 (45’) Refreshment and Closing of AGRIN National Congress Ballroom
  • 7. v CONTENT LIST Conference Committee Welcoming Address ….………………………………………………….…………….................. i Agenda of 2nd ICAIA 2013.............................................................................................................. iii Content List …………..………………………………………………......……………................. v A.  SMART-TIN© : An Integrated And Intelligent System For The Design Of Adaptive Agroindustry (A Conceptual Framework) (Yandra Arkeman) 1‐9. B.  GHG  Emission  Reduction  By  Waste  Cooking  Oil  Recycling  In  Environmental  Partnership  Program  Of  Bogor  City  (Haruhiro  Fujita,  Atsushi  Yoshimoto,  Katsuyuki Nakano,  Koji Okuhara, Noriaki Koide, Dadang Supriatna)  10‐16. C.  Challenge  of  Indonesian  Logistics  Infrastructure  for  Perishables  Products  (Kuncoro Hartoto Widodo, Yandra Rahardian Perdana, Joewono Soemardjito)  17‐28. D.  Design Of Grouping Traditional Market  Distribution Using  Fuzzy Clustering And  Design  of  Routing  of  Packaging  Cooking  Oil  From  Distribution  Center  To  Traditional Market  Using Traveling Salesperson Problem– Genetic Algorithm in  Indonesia  (Case‐Jakarta)  (Teja  Primawati  Utami,  Syamsul  Maarif,  Yandra  Arkeman, Liesbetini Hartoto)  29‐43. E.  Determining the degree of product rightness at the conceptual stage:A Case of  the Low Cost Green Car (Ade Febransyah, Fransisca Tharia)  44‐53. F.  Co‐Composting Process Of Bagasse And Sludge From Sugarcane  Industry With  Influence Of Difference Initial C/N Value And Aeration (Andes Ismayana, Nastiti  Siswi Indrasti, Tori Sane)  54‐62. G.  Analysis Of The Competitiveness Of The Agribusiness Sector Companies Using  Porter's Five Forces (M. Hudori)  63‐72. H.  Design  And  Optimization  Of  Agro‐Scm  For  Food  And  Energy  Security  In  Indonesia (Hoetomo Lembito, Kudang Boro Seminar, Nunung Kusnadi, Yandra  Arkeman)  73‐83. I.  Construction Of Patchouli Oil’s Price In West Java : A Structural Equation Model  (Isti Surjandari, Alan Dwi Wibowo, Erlinda Muslim, Nurwan Nugraha)  84‐90. J.  Optimization Vehicle Routing Problem With Cross Entropy Method And Branch  & Bound Algorithm (Iwan Aang Soenardi, Budi Marpaung)  91‐99. K.  Design  And  Optimization  Of  Agro‐Scm  For  Food  And  Energy  A  Remote  Monitoring System Of Broilers’ Behavior In A Multi‐Agent Broiler Closed House  System (K.B. Seminar, R. Afnan, M. Solahudin, Supriyanto, A.K. Wijayanto, M.Z.  Arifin, A. Fatikunnada)  100‐112. L.  Artificial Neural Network Model Based Capacitance Dielectric For Crackers Self‐ Life  Prediction  (Erna  Rusliana  Muhamaad  Saleh,  Erliza  Noor,  Taufik  Djatna,  Irzaman)  113‐121. M.  Characterizing  Temporal  Dynamic  Of  Weather  Variability  To  Support  Decision  Making  On  Weed  Control  (Rizky  Mulya  Sampurno,  Kudang  B.  Seminar,  Yuli  Suharnoto, Mohamad Solahudin)  122‐130.
  • 8. vi N.  Risk  Management  Model  in  Dairy  Product  Transportation  With  Fuzzy  Logic  Approach (Winnie Septiani, Yandra Arkeman)  131‐141. O.  Strategy  to  Increase  Institutional  Capacity  of  Farmer  Groups  to  Support  the  Transportation System Agroindustry Products (Zulfiandri, Yandra Arkeman)  142‐156. P.  Adsorption Of Carotenoid From Palm Oil Methyl Ester By Using Attapulgite And  Synthetic Silica Magnesium As Adsorbent (Sapta Raharja, Prayoga Suryadarma,  Zuni Fitriyantini)  157‐163. Q.  High Accuracy Agroindustry Environment Monitoring System Based on Photonic  Crystal Sensor Network (Mamat Rahmat, Muhamad Azis, Erus Rustami, Wenny  Maulina, Kudang Boro Seminar, Arief Sabdo Yuwono, Husin Alatas)  164‐174. R.  Study  on  Effect  ofTemperatureIncrease  on  the  Productivity  of  Methanefrom  POME Fermentation (Sarono, E. Gumbira Said, Ono Suparno, Suprihatin, Udin  Hasanudin)  175‐180. S.  The Design and Implementation of Geographic Information Systems to Support  Food  and  Energy  Security  (Arif  Purnomo  Muji  Basuki,  Yandra  Arkeman,  Musthofa)  181‐191. T.  Study Of White Crystal Sugar Distribution System In Indonesia (Suripto, Yandra  Arkeman)  192‐199. U.  Corncob  Biodelignification  Process  Using  White  Rot  Fungi  (Liesbetini  Hartoto,  Purwoko, Elis Nina Herliyana, Cucu Rina Purwaningrum)  200‐212.  V.  Color  Stability  of  Beet  Dyes  Label  During  Heating    (Endang  Warsiki,  Asih  Setiautami)  213‐219. W  Precipitation  Classification  Using  LVQ  on  Dry  Season  Base  on  Global  Climate  Indices Case Study in Indramayu District (Indra Kelana Jaya, Agus Buono, Yandra  Arkeman)  220‐225. X.  Wood Identification Type By Using Support Vector Mechine‐Based Image (A.A.  Gede Rai Gunawan, Sri Nurdiati, Yandra Arkeman)  226‐232. Y.  Fuzzy  Logic  Systems  and  Applications  in  Agro‐industrial  Engineering  and  Technology (Marimin, Mushthofa)  233‐241. Z.  Adaptive  Learning  Model  of  Hypergame  by  using  Genetic  Algorithm:  an  Application of Value Co‐creation in Service System (Case Study: Airline Service)  (Santi Novani, Utomo Sarjono Putro) 
  • 9. 157 Adsorption Of Carotenoid From Palm Oil Methyl Ester By Using Attapulgite And Synthetic Silica Magnesium As Adsorbent Sapta Raharja Department Agroindustrial Technology, Faculty of Agricultural Engineering and Technology, IPB Prayoga Suryadarma Department Agroindustrial Technology, Faculty of Agricultural Engineering and Technology, IPB Zuni Fitriyantini1 Alumny, Department Agroindustrial Technology, Faculty of Agricultural Engineering and Technology, IPB ABSTRACT Attapulgite and synthetic silica magnesium are used as adsorbents to purify the palm oil methyl ester from the impurities such as carotenoid, catalyst residue, and free fatty acid. Temperature, adsorbent ratio and reaction time were chosen as factors. The results of the research indicate that attapulgite were more effective to absorb the carotenoid than synthetic silica magnesium. The dominant adsorption was the physical adsorption, where siloxan group adsorbent interacted with the seventh carbon atom from carotenoid molecules. The optimum adsorption condition was determined with respond surface method. The quadratic equation was Y = 22.8183 + 1.8503X1 + 2.0206X2- 1.167 X1 2 - 0.7006X1X2 + 0.2302X2 2 . The best adsorption was 21.95% with the factors, reaction temperature of 94.5 °C, adsorbent ratio of 2.09 and reaction time of 60 minutes. Keywords: attapulgite, synthetic silica magnesium, adsorption, carotenoid, response surface. 1. INTRODUCTION Bleaching process in the refining industry of palm oil is needed to remove the red colour of a carotenoid pigment from crude olein oil to obtain a cooking oil more colorless as desired by the consumer. The necessity separation and purification process for β- carotene in the oil refining industry because of the sensitivity of this component toward high temperature or oxidation and nutritional value of the potential active components β- carotene in Crude Palm Oil. The use of adsorbent was generally proposed to adsorb the components in the olein oil. Attapulgite (magnesium aluminum silica) is a mineral that potentially used as an adsorbent for β-carotene from Crude Palm Oil. Nowadays, attapulgiteis only used as the active ingredient in the medicine or pharmaceuticindustry. Non-polar adsorbent is used for the separation process of β-carotene (Baharin et al., 1998)1 . Attapulgiteisan adsorbent that is not easily saturated, has temperature resistant up to 500ºC. Furthermore,the attapulgite has the ability to choose the components in the adsorption process which areabsorbedeasily (Lansbarkis, 2000)2 . The type, combination and ratio of adsorbent incrude palm oilprocessing give affects to the results of adsorption. In this case, β-carotene performed at a temperature of 50-55ºC (Latip et al., 2001)3 . Tocopherol adsorption process could be done until the temperature of 80ºC (Sanagi et al., 2005)4 . Kinetics are needed in an adsorption process to show the relation between the velocity parameters adsorption and pore adsorbent diameter (Kadirvelu et al.,2000)5 . Langmuir and Freundlich isotherm are used to indicate a suitable model for the kinetics of an adsorption process (Ribeiro et al.,2001)6 .
  • 10. 158 Methyl ester produced in the biodiesel based palm oil production is still containing some “pollutant”, such as catalyst residue, soap, free fatty acid, water and some unsaponified materials, such as tocoferol, sterol, carotenoid and some minerals. Carotenoid as one of unsaponified material in methyl ester will increase cast and mist points (Van Gerpen et al., 1996)7 , which will disturb the combustion system. The high value of cast and mist points produced would cause some imperfect in the combustion process,even in the low temperature carotenoid could be crystallize. According to Nasikin (2004)8 , an incomplete combustion will produce a deposition in the diesel engines. On the other hand, the carotenoid is highly potential to be develope especially in the pharmaceutical and cosmetic. Because of that, it is needed a study in the biodiesel purification to use the carotenoid to valuable products. The study of β-caroten extraction as the biggest component of methyl ester carotenoid had been undertaken by Ooi et al. (1994)9 by using molecular distillation. It also had been done by Darnoko and Cheryan (2006)10 by using nano-filtration. However, both proces were needed an uneasy equipment and expensive. Therefore, a simpler and cheaper method is needed. The adsorption technique in palm oil β-carotene extraction is one of the simpler and cheaper methods. The process had been studied, not only using bleaching clay (Liew et al., 1982)11 , synthetic adsorbent (Latip et al., 2000)12 , but also natural adsorbent, such as rice hulks ashes (Liew et al., 1993)13 . Attapulgite is one of the clay which is oftenly used in the bleaching. Attapulgite is potentially used as β-carotene absorbent. It has been proven by Boki et al. (1994)14 , that it isused in soybean and rapeseed oil bleaching. Synthetic silica magnesium is an adsorbent which commonly used in biodiesel for dry washing biodiesel oil. Synthetic silica magnesium can adsorb free fatty acid (Yates et al., 1997)15 , alkali and glycerol (Gerpen and Menges, 2004)16 . The research about palm oil methyl ester using attapulgite and synthetic silica magnesium as an adsorbent needs to be done to know the optimum condition of carotenoid removal from unwashed methyl esther. Therefore, the efficiency and effectivity of processing can be gain. 2. EXPERIMENTAL Materials used in this research were palm oil methyl ester (from LIPI, Serpong, Tangerang, Banten), attapulgite (Engelhard, USA) and synthetic silica magnesium (Dallas, USA). The material used for analysis were β-carotene standard (Sigma-Aldrich). The main equipment in this research was a reactor. Equipment for the analysis was spectrophotometer. 3. RESEARCH METHOD Variables chosen in this research were temperature, adsorbent ratio, and reaction time. This research was carried out in four stages, i.e, raw material characterization, mixing rate optimization, determination of reaction influence factor and determination of influenced factor for the carotenoid adsorption. The raw material characterization included palm oil methyl ester, attapulgite and synthetic silica magnesium. The analysis parameters of palm oil methyl ester were acid value, water content, refractive index, alkali residue and pH. The analysis parameters of adsorbent were color, shape and particle size. The determination of optimum stirring rate was done using the variables of temperature (80 °C), adsorbent ratio (1:1 b/b attapulgite : synthetic silica magnesium), and reaction time (60 minutes) with stirring rate of 50-450 rpm. The affected factors to the carotenoid adsorption were determined by using two level factorial designs with high and low value of each factor (Table 1).
  • 11. 159 Table 1. Lower And Higher Value Of Reaction Factor Reaction Factors Code Low Value High Value Temperature (o C) X1 70 90 Adsorbent ratio (b/b attapulgite/magnesol) X2 1:2 3:2 Reaction time (minutes) X3 20 60 Factors affected to the selection responses then were processed by Response Surface Method (Box et al., 1978)17 . Whereas, to know the optimum condition of factor which influenced the carotenoid adsorption was determined using Statistical Analysis Software Version 9 and also Software Statistic Version 6 to obtain a response surface picture. 4. RESEARCH PROCEDURE This research was started with raw materials preparation, i.e, attapulgite activation, then continued with weighing of palm oil methyl ester, activated attapulgite and synthetic silica magnesium. Attapulgite activation was done by drying of attapulgite in oven at temperature of 105 °C for 2 hours, then it was continued by burning it for 30 minutes and calcinated using furnace for 1 hour at temperature of 500 °C. The weight of mixture of attapulgite and synthetic silica magnesium was 3 % of the weight palm oil methyl ester. The mixing of adsorbent into methyl ester was done at the temperature of 70-90 °C with stirring rate of 50-450 rpm. The adsorption was done for 20-60 minutes, then sample was taken, and they were put in vacuum filtered. The filtrates then were analyzed for carotenoid content, acid value, alkali residue, pH and refractive index. The main parameter measured was carotenoid content. 5. RESULT AND DISCUSSION 5.1 Palm Oil Characterizations Palm oil methyl ester characterization was done to know physicochemical characteristics of the palm oil used (Table 2). The high acid value shows that the methyl ester still contained a lot of free fatty acids. In other case, the water content was higher than that of its standard. Thiswas due to not properly drying process which caused hydrolysis reaction that produced free fatty acid and water. Table 2.Characteristic Palm Oil Methyl Ester Parameter Standard Value Acid value (mg KOH/g) Max 0.8a 1.46 Water contain (%) Max 0.05a 0.13 Refractif index 25o C 1.6201 Alkali Residues Max 5b 814.27 pH 8.05 The presence of free fatty acid influenced the refractif index value. The high free fatty acid content in methyl ester could decrease the refractif index. The alkali residue decreased the refractif index. The alkali would also hydrolyse the methyl ester into free fatty acids. The high value of alkali residue increased the pH value. Attapulgite and synthetic silica magnesium characterization was undertaken to know the adsorbent condition before they were used as adsorbent. Their characteristics were given in Table 3.
  • 12. 160 Table 3.Characteristics Of Attapulgite And Synthetic Silica Magnesium Adsorbent Parameter Colour Shape Particle Size Attapulgite Brown Powder 150 mesh Synthetic silica magnesium White Powder 150 mesh 5.2 Optimum Stirring Rate Optimum stirring rate was one of external factor influence the adsorbtion process. By the determination of optimum stirring rate, the external factors, especially external diffusion, do not influence the adsorption result. The optimum stirring rate was determined by the correlation between the increasing stirring rate and the increasing of adsorbed β- carotene (Figure 1). The stirring rate applied was stirring ratewhere the increasing of stirring rate did not cause any carotene adsorption significantly. That stirring rate was then used for the next steps. Figure 1.CorrelationbetweenAdsorbed Carotenoid Value with Mixing Velocity 5.3 The Influence of Reaction Factor The result of statistical analysis shows that the reaction factors which were given such as temperature (X1), adsorbent ratio (X2) and reaction time (X3) gave significant influence in carotene adsorption. Those three factors had influences to reduce the β- carotene content in palm oil methyl ester. The influence of major factor and interaction interfactor to the β-carotene from palm oil methyl ester adsorbtion is showen in Table 4. The factor which most influenced to adsorbtion of carotenoid from palm oil methyl ester was adsorbent ratio in the highest confidence interval. Increasing the adsorbent ratio used in the adsorption increased the percentage of adsorbed β-carotene. It is showen from the positive value in parameter coefisien. Reaction time and temperaturesignificantly influenced the β-carotene adsorption in high confidence interval. Adsorbtion occurs because of the bonds between the silica layers in the adsorbent structure and β-carotene molecule. The siloxan group consisted of silica bonding with oxygen (Si-O-Si) in the silica layer, adsorbent interacted with electron cloud in the conjugated double bonds from carotene molecul by dipole-dipole reaction. The mechanism happened can be seen in Figure 2. Adsorbed Carotenoid Value Mixing velocity Influenced by external diffusion Not be influenced by external diffusion
  • 13. 161 Table 4.The Influence Of Major Factor And Interaction Between Factors Toward The Carotene From Palm Oil Methyl Ester Adsorption Parameter Parameter Coefficient Significances (%) Intercept 22.8183 99.99 X1 1.6106 99.39 X2 2.4102 99.73 X3 1.8215 99.52 X1_X2 -0.6362 96.29 X1_ X3 0.143 62.59 X2 _X3 0.4179 91.97 R2 0.9977 Figure 2 : Mechanism of Physical Carotenoid Adsorption The high adsorbent ratio means the usage of attapulgite as adsorbent was higher than that of synthetic silica magnesium. In other words, attapulgite could adsorb carotenoid better than synthetic silica magnesium. Eventhough attapulgite contain lesssilica than synthetic silica magnesium, but attapulgite has the oxide Al2O3 which potentially bondsβ- carotene with chemical adsorbtion. The form of bonding happens based on Taylor (2005) (Figure 3). Figure 3 :. Carotenoid Chemical Adsorption in the Adsorbent The interaction of temperature and adsorbent ratio negatively influenced the carotenoid palm oil methyl ester adsorption in the high confidence interval. The interaction between temperature and reaction time positively influencedthe carotenoid adsorbtion of palm oil methyl ester. The interaction of those two factors significantly influenced in low confidence interval. The result of adsorbent ratio with reaction time to the carotenoid adsorbtion of palm oil methyl ester significantly influenced in the high confidence interval. 5.4 Respond Surface Analysis The quadratic equation model obtained from the statistic analysis responds surface method was: Y = 22.8183 + 1.8503 X1 + 2.0206 X2 - 1.167 X1 2 - 0.7006 X1X2 + 0.2302 X2 2 . The canonic analysis result to responds surface method shows that the responds surface method was a saddle point. The estimation of best result obtained from the carotenoid adsorbtion estimation which reachs the value of 21.95%at temperature of 94.5°C and
  • 14. 162 adsorbent ratio of 2.09. The form of responds surface method produced can be seen in Figure 4. 26 22 18 14 10 Figure 4 :Responds Surface of Carotenoid Adsorption as Function of Temperature and Adsorbent Ratio Based on Figure 4, can be known that in each temperature condition, the increasing of adsorbent ratio would increase the carotenoid adsorbtion. Moreover, in each adsorbent ratio which was used, the increasing of temperature would increase the carotenoid adsorbtion. The accuracy of this model can be known from determination coefisien value R2 , which reach the value of 0.9215. From this R2 value, can be concluded that the value which estimated with this model reached to the value which was achieved from this research. It was appropriate with the optimum condition verification which the value was not significantly different i.e, the carotenoid adsorption of 21.59%. 6. CONCLUSION The palm oil methyl ester purification using adsorbent attapulgite and synthetic silica magnesium could be done by optimize the adsorbtion condition. The optimum stirring rate for the process was 250 rpm. The adsorbent ratio highly influenced the carotenoid adsorbtion in confidence interval of 99.73%. The temperature reaction influenced the carotenoid adsorbtion in confidence interval of 99.39% and reaction time influenced the carotenoid adsorption in the confidence interval of 99.52%. Canonic analysis to the responds surface method from the factor which significantly influenced to the adsorption of palm oil methyl ester, namely temperature (X1) and adsorbent ratio (X2), shows that the responds surface method which produced muddy point. The optimum condition can be determined by the responds surface model of Y = 22.8183 + 1.8503 X1 + 2.0206 X2 - 1.167 X1 2 - 0.7006 X1X2 + 0.2302 X2 2 , where the best carotenoid adsorption was 21.95% with the temperature of 94.5 °C, using adsorbent ratio of 2.09 in reaction time of 60 minutes. REFERENCES [1] Baharin, B. S., K. Abdul Rahman, M. I. Abdul Karim, T. Oyaizu, K. Tanaka dan S. Takagi. 1998. Separation of Palm Carotene from Crude Palm Oil by Adsorption Chromatography with a Synthetic Polymer Adsorben. J. Am. Oil Chem. Soc 75:399-404. [2] Lansbarkis, J. R. 2000.Analysis of Volatile Organic Compounds in Water and Air Using Attapulgite Clays. United States Patent 6074460. [3] Latip, R. A, B. S. Baharin, Y. B. Che Man dan R. A. Rahman. 2001. Effecf of Adsorption and Solvent Extraction Process on the Percentage of Carotene Extracted from Crude Palm Oil. J. Am.Oil Chem. Soc 78 no.1:83-87. [4] Sanagi, M. M., See, H. H., Ibrahim, Wan Aini Wan dan Ahmedy Abu Naim. 2005. Determination of Carotene, Tocopherols and Tocotrienols in Residue Oil from Palm Pressed
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