SlideShare a Scribd company logo
Adopting
Predictive
Maintenance
Systems for
Battery
Protection
https://www.bacancytechnology.com
Quick Summary:


It can be tough to know when a battery
failure may be knocking at your door. But,
what if we tell you that you can exactly
know when to prevent any failure or a
potential threat with the help of accurate
predictive maintenance systems?


Through this blog, we will share the best
practices on how you can predict the future
of your batteries and make predictive
maintenance systems for battery protection
a viable reality. Let’s begin!
Introduction
Did you know that in the next 3 years, the
GOI (Government Of India) is planning to go
all-electric? Well, we are talking about the
government vehicles here. The execution of
this plan will ramp up the roadmap to
achieve net-zero emissions by 2070.
Certainly, the subsidization and the battery
swapping policies will supplement faster EV
adoption.


The changes toward sustainable mobility
solutions are beginning to strain the
transmission and distribution of energy
storage systems. Over the past couple of
years, there has been an increase in Battery
Energy Storage Systems (BESS) frequency
to manage and effectively distribute the
load of storing high-intensity batteries.
At the same time, the stakeholders in the EV
ecosystem like the OEMs and battery
manufacturers are considering putting their
efforts into creating the safest standards
and best practices for sustaining electric
vehicles in the long run. One of the most
promising ways to ensure that your battery
is safe and secured is by utilizing the right
predictive maintenance systems.


Let us explore in-depth all about predictive
maintenance systems for battery protection
and how they can assist a battery
manufacturer or an EV owner know their
battery’s health and ensuring the battery
pack’s safety.
Understanding
Predictive
Maintenance
Systems for
Battery
Protection
Predictive maintenance for battery
protection precisely tells you the right
timing for undergoing battery maintenance
or troubleshooting operation. It collects
multiple varying data point inputs obtained
from the battery management system to
deduce accurate predictions for the battery
pack’s maintenance status.


You can either predict it manually or
prevent any incident, catastrophe, or
potential failure with the aid of IoT
applications employing cloud technology
and advanced machine learning algorithms.
Use your battery pack –
carefree.
With our smart Battery Management
System, you can save additional
maintenance costs for your energy storage
systems.
The researchers at the University of
Cambridge have analyzed that the power of
AI/ML to predict battery health is 10x times
more accurate than the industrial
standards. It is interesting to note that
predictive maintenance systems have
reported savings ranging from 30-40%
compared to reactive maintenance and 8-
12% over preventive maintenance.
When you choose the advanced predictive
maintenance systems for battery
protection, you know exactly when the
battery pack will reach its end of life, having
enough time for a replacement.
Here are some of the top benefits of
adopting this battery protection system:
Benefits of Predictive
Maintenance for Battery
Protection
1. Lesser downtime is required in
equipment maintenance.
2. Effective and optimal battery use till the
EOL (End-Of-Life)
3. Elimination of faulty cells.
4. Enhancing the overall battery progress
and sustainability
5. Minimal loss in productive hours
6. Cost reduction in unwanted maintenance
and spare part replacement.


Let’s briefly discuss how you can
implement predictive maintenance systems
for battery protection.
Also Read:


IoT Based Battery Management System in Electric
Vehicles
How to
Implement
Predictive
Maintenance?
To use predictive maintenance, the
analytics tools such as the IoT battery
management systems with an interactive
and user-friendly UI assists in ramping up
the shift towards these advanced
technologies enabling safer and more
efficient battery life.
Identify the critical components of the
battery pack which require undergoing
maintenance check.
Maintain a systematic record, keeping a
history of all the activities detected by
the battery management system.
Evaluate the current anomalies in the
existing set of battery activities, such as
temperature and voltage fluctuations in
idle state and during charging.
Carry out audits related to Process
Failure Mode Effect Analysis (PFMEA).
Classify different predictive
maintenance systems to select the
predictive maintenance technology
which matches the requirement.
You should consider the steps below before
performing a predictive maintenance run:
Worried about how to take
the next step towards
securing your battery pack
systems?


Get in touch with India’s most reliable BMS
manufacturers and suppliers to enable a
more safe and efficient EV experience
today!
Advancing
Your
Predictive
Maintenance
Systems with
IONDASH
IONDASH:
India’s most advanced cloud battery
management platform detects any
deviations from the normal functioning and
operations of the most valuable asset of
your electric car, the battery. IONDASH is
equipped with the most advanced
algorithms for battery storage risk
assessment.
This cloud analytics platform uses data
analysis and real-time normalization
techniques to help you know your battery
status. It facilitates remote mirroring and
location tracking for your connected
device(s) so that you can address any
potential threats preventing thermal
runaway or sometimes catastrophes.


IONDASH is at par with the battery storage
regulations and anticipates even the
smallest probabilities of situations
requiring maintenance support. This
reduces the overall cost of overhauling the
operations, saving time, effort, and
expenses in maintenance.
Key Features of IONDASH:


Accurate prediction and forecast help
you weed out the potential threats to
your energy storage systems, making
them more reliable and trustworthy.
Gone are the times when you would
have faced battery outages; with
IONDASH, you can operate your
systems 24*7 with better efficiency and
performance.
With remote mirroring and an alert
notification system, you can know your
real-time device status and the battery’s
SOC and SOH.
Final Words
We can’t deny the fact that adopting
predictive maintenance systems for battery
protection requires an initial investment,
training of the personnel, and a change in
the ideology.


However, the value it brings to the table is
unmatched by the reasons not to go for it.
The future of battery management system
for electric vehicles depends on predictive
maintenance. And if you can predict your
EV battery pack’s future, then why
shouldn’t you?
Thank You
www.bacancytechnology.com

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Adopting Predictive Maintenance Systems for Battery Protection.pdf

  • 2. Quick Summary: It can be tough to know when a battery failure may be knocking at your door. But, what if we tell you that you can exactly know when to prevent any failure or a potential threat with the help of accurate predictive maintenance systems? Through this blog, we will share the best practices on how you can predict the future of your batteries and make predictive maintenance systems for battery protection a viable reality. Let’s begin!
  • 4. Did you know that in the next 3 years, the GOI (Government Of India) is planning to go all-electric? Well, we are talking about the government vehicles here. The execution of this plan will ramp up the roadmap to achieve net-zero emissions by 2070. Certainly, the subsidization and the battery swapping policies will supplement faster EV adoption. The changes toward sustainable mobility solutions are beginning to strain the transmission and distribution of energy storage systems. Over the past couple of years, there has been an increase in Battery Energy Storage Systems (BESS) frequency to manage and effectively distribute the load of storing high-intensity batteries.
  • 5. At the same time, the stakeholders in the EV ecosystem like the OEMs and battery manufacturers are considering putting their efforts into creating the safest standards and best practices for sustaining electric vehicles in the long run. One of the most promising ways to ensure that your battery is safe and secured is by utilizing the right predictive maintenance systems. Let us explore in-depth all about predictive maintenance systems for battery protection and how they can assist a battery manufacturer or an EV owner know their battery’s health and ensuring the battery pack’s safety.
  • 7. Predictive maintenance for battery protection precisely tells you the right timing for undergoing battery maintenance or troubleshooting operation. It collects multiple varying data point inputs obtained from the battery management system to deduce accurate predictions for the battery pack’s maintenance status. You can either predict it manually or prevent any incident, catastrophe, or potential failure with the aid of IoT applications employing cloud technology and advanced machine learning algorithms.
  • 8. Use your battery pack – carefree. With our smart Battery Management System, you can save additional maintenance costs for your energy storage systems. The researchers at the University of Cambridge have analyzed that the power of AI/ML to predict battery health is 10x times more accurate than the industrial standards. It is interesting to note that predictive maintenance systems have reported savings ranging from 30-40% compared to reactive maintenance and 8- 12% over preventive maintenance.
  • 9. When you choose the advanced predictive maintenance systems for battery protection, you know exactly when the battery pack will reach its end of life, having enough time for a replacement. Here are some of the top benefits of adopting this battery protection system:
  • 10. Benefits of Predictive Maintenance for Battery Protection 1. Lesser downtime is required in equipment maintenance. 2. Effective and optimal battery use till the EOL (End-Of-Life) 3. Elimination of faulty cells. 4. Enhancing the overall battery progress and sustainability 5. Minimal loss in productive hours
  • 11. 6. Cost reduction in unwanted maintenance and spare part replacement. Let’s briefly discuss how you can implement predictive maintenance systems for battery protection. Also Read: IoT Based Battery Management System in Electric Vehicles
  • 13. To use predictive maintenance, the analytics tools such as the IoT battery management systems with an interactive and user-friendly UI assists in ramping up the shift towards these advanced technologies enabling safer and more efficient battery life.
  • 14. Identify the critical components of the battery pack which require undergoing maintenance check. Maintain a systematic record, keeping a history of all the activities detected by the battery management system. Evaluate the current anomalies in the existing set of battery activities, such as temperature and voltage fluctuations in idle state and during charging. Carry out audits related to Process Failure Mode Effect Analysis (PFMEA). Classify different predictive maintenance systems to select the predictive maintenance technology which matches the requirement. You should consider the steps below before performing a predictive maintenance run:
  • 15. Worried about how to take the next step towards securing your battery pack systems? Get in touch with India’s most reliable BMS manufacturers and suppliers to enable a more safe and efficient EV experience today!
  • 17. IONDASH: India’s most advanced cloud battery management platform detects any deviations from the normal functioning and operations of the most valuable asset of your electric car, the battery. IONDASH is equipped with the most advanced algorithms for battery storage risk assessment.
  • 18. This cloud analytics platform uses data analysis and real-time normalization techniques to help you know your battery status. It facilitates remote mirroring and location tracking for your connected device(s) so that you can address any potential threats preventing thermal runaway or sometimes catastrophes. IONDASH is at par with the battery storage regulations and anticipates even the smallest probabilities of situations requiring maintenance support. This reduces the overall cost of overhauling the operations, saving time, effort, and expenses in maintenance.
  • 19. Key Features of IONDASH: Accurate prediction and forecast help you weed out the potential threats to your energy storage systems, making them more reliable and trustworthy. Gone are the times when you would have faced battery outages; with IONDASH, you can operate your systems 24*7 with better efficiency and performance. With remote mirroring and an alert notification system, you can know your real-time device status and the battery’s SOC and SOH.
  • 21. We can’t deny the fact that adopting predictive maintenance systems for battery protection requires an initial investment, training of the personnel, and a change in the ideology. However, the value it brings to the table is unmatched by the reasons not to go for it. The future of battery management system for electric vehicles depends on predictive maintenance. And if you can predict your EV battery pack’s future, then why shouldn’t you?