This document discusses addressing quality performance issues across EDF Energy and its supply chain. It outlines six principles adopted, including ensuring safety and quality through relationships and culture. Goals are outlined to raise the quality profile and "get it right first time, every time" through behaviors, tools, oversight, and business support mechanisms. Primary causes of quality failures from 2009-2011 are identified. An approach is defined to standardize quality management across organizations. Results show a 60% reduction in significant quality events from 2009-2011 through collaboration and best practices.
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Please read through these slides. Let me know if you have any questions. Once complete, please sign off with your IEP Team Leader.
Please disregard slides 13 and 23.
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Jason Russell, seconded to provide expert support to the DfTHighways Efficiency Maintenance Programme
Jason has spent over 20 years working in construction, predominantly in
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Project Report
On
PRODUCTIVITY IMPROVEMENT THROUGH TOTAL QUALITY MANAGEMENT
Submitted in partial fulfilment of requirements
For the award of the Degree of
BACHELOR OF ENGINEERING
IN
PRODUCTION ENGINEERING
By
ABHINANDAN KUMAR
Under the guidance of
Prof. KAPIL DEV PRASAD
Department of Production Engineering
DEPARTMENT OF PRODUCTION ENGINEERING
BIRLA INSTITUTE OF TECHNOLOGY, MESRA, RACHI
2014
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Similar to Addressing Quality Performance Across Supply Partners 2012 (20)
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Addressing Quality Performance Across Supply Partners 2012
1. Addressing Quality Performance across
EDF Energy and its supply base.
Jon Alcock, Supply Chain Manager, NGL
Jon Halladay, UK Nuclear Director, Weir
2. Principles Adopted in Addressing Supply Chain Issues
1. Our Supply Chain is vital to ensuring nuclear safety
2. Target the whole value proposition, long term strategy
3. It’s relationships not contracts that deliver value
4. When it comes to safety and quality, culture is everything
5. Removing obstacles to success is our collective responsibility
6. Lifetime demands require lifetime commitments
3. Our Collective Vision to Quality
`A Strategic Imperative`
“Proud to Get it Right First Time, Every
Time”
We will raise the profile of Quality to meet and exceed our
expectations by delivering high Quality products and services.
This will be demonstrated through our behaviours and culture
focussed on the prevention of errors.
4. Primary Root Causes associated with Quality
Failures in 2009 to 2011 inclusive.
2011 2010 2009
Process 23% 35% 20%
Specification 5% 25% 30%
Workmanship 18% 25% 10%
Verification 5% 5% 5%
Contract Review 0% 5% 5%
Mech failure 10% 5% 15%
Design 5% 0% 5%
Human Performance 29% 0% 5%
FME 0% 0% 5%
Obsolescence 5% 0% 0%
BEHAVIOURAL PRACTICES - Step Up To Quality.
Review&LearnfromBestPractice
Tools & techniques - Quality Measures
ENGINEERED CONTROLS :
Work Stream : Review existing process, Procedural and
specification controls
SUPPORT MECHANISMS:
Work Stream : Clearly define SQEP standards for suppliers and
their supply base.
OVERSIGHT & INSPECTION :
Work stream : Identification of best practise Quality Inspection
and control
5. Engineering controls
ToolsandTechniques
Oversight and inspection
Behaviours&Culture
M
Business support
mechanisms
Open
communication
Open
communication
PHASE 1 – 2009 & 2011
Optimisation of CR
and OPEX process
Optimisation of CR
and OPEX process
PHASE 2 – 2012 & beyond
Optimisation of field service
supervisors and contract
partners for site work
Optimisation of field service
supervisors and contract
partners for site work
Cross fertilisation of practices
across the fleet, corporate
functions and supply partners
Cross fertilisation of practices
across the fleet, corporate
functions and supply partners
Optimising performance
through free movement
across sites
Optimising performance
through free movement
across sites
DEFINE SQEP STANDARD AND
EXPECTATIONS OF SUPPLY
PARTNERS AND THEIR
SUPPLY BASE
DEFINE SQEP STANDARD AND
EXPECTATIONS OF SUPPLY
PARTNERS AND THEIR
SUPPLY BASE
Standard approach to
resource and project
management
Standard approach to
resource and project
management
TO DEVELOP, REVIEW AND
PRESENT 6 PROPOSED
MEASUREMENTS OF QUALITY
TO DEVELOP, REVIEW AND
PRESENT 6 PROPOSED
MEASUREMENTS OF QUALITY
EMBEDDING A CULTURE
FOCUSED ON IMPROVING
QUALITY. CARRY OUT A
REVIEW OF IIF AND NP BEST
PRACTICE
EMBEDDING A CULTURE
FOCUSED ON IMPROVING
QUALITY. CARRY OUT A
REVIEW OF IIF AND NP BEST
PRACTICE
LEADERSHIP AND
COMMITMENT FROM
THE TOP DOWN
LEADERSHIP AND
COMMITMENT FROM
THE TOP DOWN
APPROACH FOR
SHARING BEST
PRACTICE
APPROACH FOR
SHARING BEST
PRACTICE
Review and development of
specifications, drawings and
procedures
Review and development of
specifications, drawings and
procedures
REVIEW OF EXISTING
PROCESS CONTROLS AND
GOVERNANCE
REVIEW OF EXISTING
PROCESS CONTROLS AND
GOVERNANCE
Visible risk based audit and
inspection programmes
being conduced at TOR &
HNB
Visible risk based audit and
inspection programmes
being conduced at TOR &
HNB
BEST PRACTICE IDFENTIFIED
FOR INSPECTION AND
QUALITY CONTROL
BEST PRACTICE IDFENTIFIED
FOR INSPECTION AND
QUALITY CONTROL
Duplication of inspection
and audit programme
eradicated
Duplication of inspection
and audit programme
eradicated
What does “good” look like - 2012.
STANDARD APPROACH TO
QUALITY MANAGEMENT WITH
TOOLS CONSISTANTLY APPLIED
BY ALL
STANDARD APPROACH TO
QUALITY MANAGEMENT WITH
TOOLS CONSISTANTLY APPLIED
BY ALL
ImplementedImplemented
ImplementedImplemented Implemented by all supply partnersImplemented by all supply partners
In progress – Alstom lead, Charter to be
approved in September 2011
In progress – Alstom lead, Charter to be
approved in September 2011
In progress – Alstom lead.In progress – Alstom lead.
To work in support
of future new build
To work in support
of future new build
In progress – Alstom leadIn progress – Alstom lead
In progress – Alstom leadIn progress – Alstom lead
Plan in placePlan in place
Quality Focus events being
conducted or planned throughout
the year prior to site outage
Quality Focus events being
conducted or planned throughout
the year prior to site outage
Ongoing – Comms plan visible and
up to date
Ongoing – Comms plan visible and
up to date
Buy in from July 2009Buy in from July 2009
ImplementedImplemented
OngoingOngoing
6.
7. Step up to Quality – Get it right first time, every time.
The programme is focussed on :
•Working together to meet and exceed delivery quality expectations
•Delivering products, services and designs which are error and defect free
•Following processes and procedures with a healthy questioning attitudes
Working collaboratively across organisations to improve
collective performance - full integration in our processes
8. Step up to Quality - 2012 film
Presentation_EDF.exe
10. Improving Quality Performance
• Measuring quality
- Scorecards for all key partners
- Move towards a Quality Frequency rate
- Provides a normalising of figures based on hours
11. Partners View of Journey to Safe Reliable Generation
• Where we have come from
• Short term tactical engagement
• Nature of outage programme workload led to reactive task
management
• Limited sharing of data and future planning information
• Full commitment to change and drive co-ordinated planning &
performance improvement
• Current relationship leading to step change
• Long term commitment and understanding of key business drivers.
• Collaborative environment – enabling honest and open discussion with
EDF Energy & supply partners
• Step up to Quality has engaged all teams – Promoting sharing of best
practice, human performance & questioning attitude
• Shared Business reviews with performance feedback – Improved safety
& significant quality performance improvement
• Future direction
• Shared asset management plan – commitment to life extension
• Resource succession planning – inc. shared apprentice development
• Increased EDF & supply partner outage collaboration
• Role in through life management
12. Results in area of Supplier Quality Performance.
• A 60% reduction in the number of
significant quality events between 2009
and 2011.
• High levels of collaboration and best
practice sharing across our key suppliers
• Suppliers engagement with EDF Energy
Nuclear Generation Nuclear professionalism
and Human performance programmes.
• The strengthening and alignment of
processes covering resources, operating
experience, knowledge transfer, procedural
adherence, outage planning and oversight
& inspection.
• A supply chain committed to continually
challenge and improve their collective
performance