The rapid expansion of the gene and cell therapy pipeline created constraints to accessing contract capacities around the globe. Innovation in gene and cell therapy expanded many drug development pipelines, and startups that are lacking internal production capacities heavily rely on contract manufacturing organizations (CDMO).
Process Development for Cell Therapy and Viral Gene TherapyMerck Life Sciences
Today’s viral vector manufacturing processes remain challenging. Process development is a critical enabler to bring safe, effective, sustainable products to market to address patient needs. When done properly, it can reduce the timeline of the project and the cost of producing the therapeutic product.
The webinar discusses our strategies for developing lentivirus and adeno associated virus (AAV) and the impact these early decisions can have on commercial readiness.
Watch the interactive webinar now: https://bit.ly/2VplwQq
Learn how Quality By Design (QBD) principles can be applied to understand the critical processing and feed parameters affecting virus retention, allowing the development of a streamlined validation approach and robust process control strategy for virus clearance via filtration.
In this webinar, you will learn:
•How to simplify validation study design
•Identify critical process and feed parameters affecting virus retention
•How to compile a robust regulatory filing package
Abstract:
ICH Q8 defines Quality by Design (QbD) as “…a systematic approach to development that begins with predefined objectives and emphasizes product and process understanding and process control, based on quality risk management.” Within the context of virus clearance for bioprocesses, QbD principles can be applied to understand the critical processing and feed parameters affecting virus retention, guiding the development of a streamlined validation approach and robust process control strategy for virus clearance unit operations. We will explore how QbD principles can be applied to downstream virus filtration of mAbs and recombinants, the application of these principles within the framework of the Viresolve® Pro Device (parvovirus retentive filter), the benefits through simplifying the validation strategy and increasing the robustness of your regulatory filing package.
Vaccine Cell Bank and Virus Seed CharacterizationMilliporeSigma
In this webinar, you will learn:
- about the importance of characterising cell banks and virus seed stocks in order to meet worldwide regulatory requirements.
- the difference between guidance documents from different organizations worldwide
- new technologies for determining the identity of cell substrates and virus seed stocks
- detecting adventitious agent contamination
Find your filter. What’s best for your process? MilliporeSigma
Selecting the right aseptic filter for your process can be complicated: today’s biomanufacturer has many filter choices each offering distinct benefits. Understanding the specific needs for individual operations, in terms of flux, capacity, bioburden reduction or sterilizing performance, gamma or thermal compatibility and single or multi-use will inform decisions that have implications for the life of the process. This webinar will provide general customer guidance and explain the benefits and disadvantages of different options to help guide customers to the most appropriate filter for their operation.
In this webinar, you will learn:
- How filter design impacts performance
- Important criteria for filter selection
- New choices and options to maximize productivity for biomanufacturers
Generic product development and technology transfer : At a glanceDr. Girish S Sonar
It’s honor to get invited as a speaker and to address “Pharma Formulation and Regulatory Symposium” organized by Merck Malaysia on 6th Sept, 2018 at Pullman Bangsar, Kuala Lumpur, Malaysia. The topic I presented was “Generic Product Development and Technology Transfer: At a Glance”. Scientists and industry experts from 31 Malaysia Pharma companies and Universities attended this symposium. The presentation covered challenges and remedies come across from product development to approval from regulatory agencies.
Pleasured to share desk with Dr. Torsten Schadendorf, Marketing Manager Merck Germany, Dr. Gudrun Birk, Head of Controlled Release, Merck Germany and Professor Tin Wui Wong, Universiti Teknologi MARA, Malaysia.
Releasing Your AAV Therapy with Confidence: Regulatory Considerations and Key...MilliporeSigma
Watch the presentation of this webinar here: https://bit.ly/3icKkbZ
Ensuring the safety and quality of your AAV vector is of the utmost importance. Join this webinar for a high-level overview of the regulatory requirements for AAV testing throughout the manufacturing process, as well as a more detailed look at rcAAV and infectious titer assays.
Adeno-associated virus (AAV) vectors possess a number of advantages for use in human therapy including: high titer preparations, low immunogenicity, capacity to infect a wide range of cell types, and replication deficiency. Even with these advantages, there are biosafety concerns to consider when using AAV vectors.
This webinar will discuss key regulatory considerations across the manufacturing process, from the helper/packaging plasmids through to lot release testing. We will highlight critical assays that are required and delve into specifics on replication competent AAV testing and infectious titer determination by TCID50.
In this webinar, you will learn:
• Critical biosafety considerations for AAV vectors based on the latest regulatory guidance
• How replication competent AAV testing fits into your bulk and final release testing package
• The benefits of routine and platform assays over custom assay development
Presented by:
Steven McDade, Senior Technical Specialist, Field Technology Management
Alfonso Lavorgna, Ph.D., Operations Manager, Virology Services
Process Development for Cell Therapy and Viral Gene TherapyMerck Life Sciences
Today’s viral vector manufacturing processes remain challenging. Process development is a critical enabler to bring safe, effective, sustainable products to market to address patient needs. When done properly, it can reduce the timeline of the project and the cost of producing the therapeutic product.
The webinar discusses our strategies for developing lentivirus and adeno associated virus (AAV) and the impact these early decisions can have on commercial readiness.
Watch the interactive webinar now: https://bit.ly/2VplwQq
Learn how Quality By Design (QBD) principles can be applied to understand the critical processing and feed parameters affecting virus retention, allowing the development of a streamlined validation approach and robust process control strategy for virus clearance via filtration.
In this webinar, you will learn:
•How to simplify validation study design
•Identify critical process and feed parameters affecting virus retention
•How to compile a robust regulatory filing package
Abstract:
ICH Q8 defines Quality by Design (QbD) as “…a systematic approach to development that begins with predefined objectives and emphasizes product and process understanding and process control, based on quality risk management.” Within the context of virus clearance for bioprocesses, QbD principles can be applied to understand the critical processing and feed parameters affecting virus retention, guiding the development of a streamlined validation approach and robust process control strategy for virus clearance unit operations. We will explore how QbD principles can be applied to downstream virus filtration of mAbs and recombinants, the application of these principles within the framework of the Viresolve® Pro Device (parvovirus retentive filter), the benefits through simplifying the validation strategy and increasing the robustness of your regulatory filing package.
Vaccine Cell Bank and Virus Seed CharacterizationMilliporeSigma
In this webinar, you will learn:
- about the importance of characterising cell banks and virus seed stocks in order to meet worldwide regulatory requirements.
- the difference between guidance documents from different organizations worldwide
- new technologies for determining the identity of cell substrates and virus seed stocks
- detecting adventitious agent contamination
Find your filter. What’s best for your process? MilliporeSigma
Selecting the right aseptic filter for your process can be complicated: today’s biomanufacturer has many filter choices each offering distinct benefits. Understanding the specific needs for individual operations, in terms of flux, capacity, bioburden reduction or sterilizing performance, gamma or thermal compatibility and single or multi-use will inform decisions that have implications for the life of the process. This webinar will provide general customer guidance and explain the benefits and disadvantages of different options to help guide customers to the most appropriate filter for their operation.
In this webinar, you will learn:
- How filter design impacts performance
- Important criteria for filter selection
- New choices and options to maximize productivity for biomanufacturers
Generic product development and technology transfer : At a glanceDr. Girish S Sonar
It’s honor to get invited as a speaker and to address “Pharma Formulation and Regulatory Symposium” organized by Merck Malaysia on 6th Sept, 2018 at Pullman Bangsar, Kuala Lumpur, Malaysia. The topic I presented was “Generic Product Development and Technology Transfer: At a Glance”. Scientists and industry experts from 31 Malaysia Pharma companies and Universities attended this symposium. The presentation covered challenges and remedies come across from product development to approval from regulatory agencies.
Pleasured to share desk with Dr. Torsten Schadendorf, Marketing Manager Merck Germany, Dr. Gudrun Birk, Head of Controlled Release, Merck Germany and Professor Tin Wui Wong, Universiti Teknologi MARA, Malaysia.
Releasing Your AAV Therapy with Confidence: Regulatory Considerations and Key...MilliporeSigma
Watch the presentation of this webinar here: https://bit.ly/3icKkbZ
Ensuring the safety and quality of your AAV vector is of the utmost importance. Join this webinar for a high-level overview of the regulatory requirements for AAV testing throughout the manufacturing process, as well as a more detailed look at rcAAV and infectious titer assays.
Adeno-associated virus (AAV) vectors possess a number of advantages for use in human therapy including: high titer preparations, low immunogenicity, capacity to infect a wide range of cell types, and replication deficiency. Even with these advantages, there are biosafety concerns to consider when using AAV vectors.
This webinar will discuss key regulatory considerations across the manufacturing process, from the helper/packaging plasmids through to lot release testing. We will highlight critical assays that are required and delve into specifics on replication competent AAV testing and infectious titer determination by TCID50.
In this webinar, you will learn:
• Critical biosafety considerations for AAV vectors based on the latest regulatory guidance
• How replication competent AAV testing fits into your bulk and final release testing package
• The benefits of routine and platform assays over custom assay development
Presented by:
Steven McDade, Senior Technical Specialist, Field Technology Management
Alfonso Lavorgna, Ph.D., Operations Manager, Virology Services
USP <665> draft standard : A rational risk-based approach to characterization...MilliporeSigma
This webinar will cover risk-based characterization of filters and single-use systems used in biopharmaceutical manufacturing according to USP <665>.
Novel innovative biomanufacturing systems such as single-use assemblies often comprise of polymeric materials. There is a lack of standards for characterization of these polymeric systems. USP <665> draft standard is the first standard in development addressing this topic. This chapter recommends risk assessment with respect to patient safety, risk level assignment and risk level appropriate characterization of components.
In this webinar we will discuss:
● Risk assessment to assign a risk level
● Risk level based testing
● Our approach for compliance
● Emprove™ Dossiers for Filters and Single-use systems
Almost all the regulatory bodies are expected to have Risk Based Quality System. Quality Risk and its assessment has tremendous output and benefits towards the Patient Safety.
Keeping the (Adventitious) Virus Out of the (Adeno-Associated) VirusMerck Life Sciences
Watch the presentation of this webinar here: https://bit.ly/2VRylbi
How can you keep an adventitious virus from contaminating your gene therapy that is delivered by an adeno virus vector? As viral vector bioprocessing advances, regulatory requirements for viral safety will as well. Learn how to define your viral clearance strategy for AAV delivered gene therapies.
How do you define a strategy for viral clearance for a process that inherently aims at purifying a virus?
Gene delivery using AAV has received a boost from two major approvals and the nearly 300 programs in the clinic. Novel gene therapies using viral vectors enable companies to transform the lives of people living with certain rare and ultra-rare diseases where treatments are often not available currently. Amongst a multitude of challenges in viral vector bioprocessing, uncertainty in regulatory expectations is a major challenge to gene therapy developers. Regulatory requirements are evolving as the science and manufacturing matures with more stringent measures for viral safety assurance expected for future approvals.
Learn how to implement techniques for adventitious virus removal in your viral vector process; we will focus on strategies for viral clearance along your journey towards commercial readiness of AAV-based processes.
In this webinar, you will learn:
• AAV process flows and focus areas for viral safety
• Strategies for implementing viral clearance measures in bioprocessing
• Case studies and data driven approaches on log reduction values (LRV) in a viral vector process
• Best practices and evaluation roadmaps on conducting viral clearance studies
Presented by: Ratish Krishnan, Senior Strategy Consultant, Novel Modalities Bioprocessing
Introduction, Regulatory requirements for validation, Role of FDA, Code of Federal regulation, Validation life cycle, Significance of validation, Types of validation, Process valiadation, Phases of process validation, Process capability design, Process Qualification, Validation maintainance phase
Types of Process validation, Examples
Production and purification of Viral vectors for gene and cell therapy appli...Dr. Priyabrata Pattnaik
Presentation at "2016 Osong BioExcellence - Renaissance in Immunotherapy" at South Korea, an event jointly hosted by Kbio Health and Merck on 6th October 2016.
Upcoming USP 665 - Level of Characterization of Single-Use Systems Today and ...Merck Life Sciences
Register for the interactive, on-demand webinar now: https://bit.ly/USP665
Single-use plastic systems are being utilized more frequently especially for COVID-19 vaccine manufacturing. However, there are issues regarding standardization of quality information that limits implementation efficiencies. One of the challenges is the evaluation of leachables derived from a variety of different plastic components in a timely manner.
Since the USP <665> highlights a risk assessment approach with no typical pass/fail limit, approaches to decision-making based on the extractables data package will be reviewed. In addition, we will highlight legacy testing requirements which may not be necessary once USP <665> is implemented.
In this webinar, we will discuss:
- Regulatory expectations of extractables and leachables assessment today and tomorrow
- The right criteria that need to be assessed to select the type and quality of plastic materials for use in biopharmaceutical manufacturing
This presentation gives a overview of the new FDA draft guidance on Analytical Method Validation and compares it with the older version issued in the year 2000.
FDA’s emphasis on quality by design began with the recognition that increased testing does not improve product quality (this has long been recognized in other industries).In order for quality to increase, it must be built into the product. To do this requires understanding how formulation and manufacturing process variables influence product quality.Quality by Design (QbD) is a systematic approach to pharmaceutical development that begins with predefined objectives and emphasizes product and process understanding and process control, based on sound science and quality risk management.
This presentation - Part III in the series- deals with the concepts of critical material attributes, critical process parameters , their linage to the the critical Quality attributes of the Product and Quality Risk Management and its pivotal role in the QbD process.Concepts of control strategy are also discussed briefly.
This presentation was compiled from material freely available from FDA , ICH , EMEA and other free resources on the world wide web.
Promises and Challenges of Manufacturing and Testing Viral Producer Cell LinesMerck Life Sciences
To date, manufacturing of lentivirus (LV) vectors for gene therapy commonly relies on transient transfection of adherent HEK293 cells. This method is costly, time-consuming, difficult to scale-up and poorly reproducible, rendering large-scale applicability to fulfill increasing demand of LV in clinical pipelines cumbersome. The use of suspension-adapted transient producer cell lines for LV production has overcome some of these challenges. Furthermore, successful creation of stable producer cell lines would allow creation of master and working cell banks easily amenable to commercial production. The ideal producer cell lines should demonstrate stability in growth and gene expression, and be easily adaptable to chemically defined culture conditions and optimized for high-titer virus production. The availability of more robust producer cell lines thus represents an important scalable first step towards manufacturing processes that are conducive to large-scale production. Ultimately, these producer cell lines must be screened to satisfy various biosafety and regulatory implications.
In this webinar, you will learn:
• Process development for transient and stable producer cell lines
• Screening of cellular gene targets via CRISPR to improve LV production from producer cell lines
• cGMP and Regulatory readiness: Cell line characterization and release testing through BioReliance® global service offering
How does the ICH Q5A revision impact viral safety strategies for biologics?MilliporeSigma
Watch the presentation of this webinar here: https://bit.ly/3t7X9tg
How does the ICH Q5A revision impact viral safety strategies for biologics?
Biologics continue to grow at a fast pace. Manufactured using cell lines of human or animal origin, these are at risk of viral contamination making safety strategies critical. A comprehensive risk mitigation strategy using multiple orthogonal measures is a regulatory expectation. ICH Q5A, the globally-harmonized guideline outlines the expectations. ICH Q5A is currently being revised to address recent scientific advancements including novel therapeutic modalities, new manufacturing paradigms, updates in viral clearance applications, and alternate detection technologies. We’ll discuss the expected changes and potential impact on viral safety strategies with case studies and examples.
In this webinar, you will learn about:
• The Importance of virus testing in biologics products
• Regulatory landscape, expectations for the Q5A revision
• What's new and changing
• Examples of alternate testing schedules, impact on viral clearance
Presented by:
Manjula Aysola, Senior Regulatory Consultant
Alison Armstrong, PhD, Sr. Director, Technical and Scientific Solutions
Yaohai Bio-Pharma is the first and the largest biologics CRTDMO (Contract Research, Testing, Development and Manufacturing Organization) focusing on microbial expression system in China, which was established in China Medical City, Taizhou with a 20, 000 square meters plant.
As a one-stop biologics CRTDMO, Yaohai provide customized end-to-end solutions from DNA to drug substance manufacturing and product fill & finish across diversified modalities, such as recombinant proteins, peptides and polypeptides, enzymes, antibody fragments and nano-antibodies, plasmid DNA and mRNA, Glyco-polymers, virus-like particle (VLP), to meet global customers’ clinical and commercial needs in biological drugs, biosimilars, vaccines and diagnostics for human and veterinary use.
https://www.yaohai-bio.com.cn/downloadfile
USP <665> draft standard : A rational risk-based approach to characterization...MilliporeSigma
This webinar will cover risk-based characterization of filters and single-use systems used in biopharmaceutical manufacturing according to USP <665>.
Novel innovative biomanufacturing systems such as single-use assemblies often comprise of polymeric materials. There is a lack of standards for characterization of these polymeric systems. USP <665> draft standard is the first standard in development addressing this topic. This chapter recommends risk assessment with respect to patient safety, risk level assignment and risk level appropriate characterization of components.
In this webinar we will discuss:
● Risk assessment to assign a risk level
● Risk level based testing
● Our approach for compliance
● Emprove™ Dossiers for Filters and Single-use systems
Almost all the regulatory bodies are expected to have Risk Based Quality System. Quality Risk and its assessment has tremendous output and benefits towards the Patient Safety.
Keeping the (Adventitious) Virus Out of the (Adeno-Associated) VirusMerck Life Sciences
Watch the presentation of this webinar here: https://bit.ly/2VRylbi
How can you keep an adventitious virus from contaminating your gene therapy that is delivered by an adeno virus vector? As viral vector bioprocessing advances, regulatory requirements for viral safety will as well. Learn how to define your viral clearance strategy for AAV delivered gene therapies.
How do you define a strategy for viral clearance for a process that inherently aims at purifying a virus?
Gene delivery using AAV has received a boost from two major approvals and the nearly 300 programs in the clinic. Novel gene therapies using viral vectors enable companies to transform the lives of people living with certain rare and ultra-rare diseases where treatments are often not available currently. Amongst a multitude of challenges in viral vector bioprocessing, uncertainty in regulatory expectations is a major challenge to gene therapy developers. Regulatory requirements are evolving as the science and manufacturing matures with more stringent measures for viral safety assurance expected for future approvals.
Learn how to implement techniques for adventitious virus removal in your viral vector process; we will focus on strategies for viral clearance along your journey towards commercial readiness of AAV-based processes.
In this webinar, you will learn:
• AAV process flows and focus areas for viral safety
• Strategies for implementing viral clearance measures in bioprocessing
• Case studies and data driven approaches on log reduction values (LRV) in a viral vector process
• Best practices and evaluation roadmaps on conducting viral clearance studies
Presented by: Ratish Krishnan, Senior Strategy Consultant, Novel Modalities Bioprocessing
Introduction, Regulatory requirements for validation, Role of FDA, Code of Federal regulation, Validation life cycle, Significance of validation, Types of validation, Process valiadation, Phases of process validation, Process capability design, Process Qualification, Validation maintainance phase
Types of Process validation, Examples
Production and purification of Viral vectors for gene and cell therapy appli...Dr. Priyabrata Pattnaik
Presentation at "2016 Osong BioExcellence - Renaissance in Immunotherapy" at South Korea, an event jointly hosted by Kbio Health and Merck on 6th October 2016.
Upcoming USP 665 - Level of Characterization of Single-Use Systems Today and ...Merck Life Sciences
Register for the interactive, on-demand webinar now: https://bit.ly/USP665
Single-use plastic systems are being utilized more frequently especially for COVID-19 vaccine manufacturing. However, there are issues regarding standardization of quality information that limits implementation efficiencies. One of the challenges is the evaluation of leachables derived from a variety of different plastic components in a timely manner.
Since the USP <665> highlights a risk assessment approach with no typical pass/fail limit, approaches to decision-making based on the extractables data package will be reviewed. In addition, we will highlight legacy testing requirements which may not be necessary once USP <665> is implemented.
In this webinar, we will discuss:
- Regulatory expectations of extractables and leachables assessment today and tomorrow
- The right criteria that need to be assessed to select the type and quality of plastic materials for use in biopharmaceutical manufacturing
This presentation gives a overview of the new FDA draft guidance on Analytical Method Validation and compares it with the older version issued in the year 2000.
FDA’s emphasis on quality by design began with the recognition that increased testing does not improve product quality (this has long been recognized in other industries).In order for quality to increase, it must be built into the product. To do this requires understanding how formulation and manufacturing process variables influence product quality.Quality by Design (QbD) is a systematic approach to pharmaceutical development that begins with predefined objectives and emphasizes product and process understanding and process control, based on sound science and quality risk management.
This presentation - Part III in the series- deals with the concepts of critical material attributes, critical process parameters , their linage to the the critical Quality attributes of the Product and Quality Risk Management and its pivotal role in the QbD process.Concepts of control strategy are also discussed briefly.
This presentation was compiled from material freely available from FDA , ICH , EMEA and other free resources on the world wide web.
Promises and Challenges of Manufacturing and Testing Viral Producer Cell LinesMerck Life Sciences
To date, manufacturing of lentivirus (LV) vectors for gene therapy commonly relies on transient transfection of adherent HEK293 cells. This method is costly, time-consuming, difficult to scale-up and poorly reproducible, rendering large-scale applicability to fulfill increasing demand of LV in clinical pipelines cumbersome. The use of suspension-adapted transient producer cell lines for LV production has overcome some of these challenges. Furthermore, successful creation of stable producer cell lines would allow creation of master and working cell banks easily amenable to commercial production. The ideal producer cell lines should demonstrate stability in growth and gene expression, and be easily adaptable to chemically defined culture conditions and optimized for high-titer virus production. The availability of more robust producer cell lines thus represents an important scalable first step towards manufacturing processes that are conducive to large-scale production. Ultimately, these producer cell lines must be screened to satisfy various biosafety and regulatory implications.
In this webinar, you will learn:
• Process development for transient and stable producer cell lines
• Screening of cellular gene targets via CRISPR to improve LV production from producer cell lines
• cGMP and Regulatory readiness: Cell line characterization and release testing through BioReliance® global service offering
How does the ICH Q5A revision impact viral safety strategies for biologics?MilliporeSigma
Watch the presentation of this webinar here: https://bit.ly/3t7X9tg
How does the ICH Q5A revision impact viral safety strategies for biologics?
Biologics continue to grow at a fast pace. Manufactured using cell lines of human or animal origin, these are at risk of viral contamination making safety strategies critical. A comprehensive risk mitigation strategy using multiple orthogonal measures is a regulatory expectation. ICH Q5A, the globally-harmonized guideline outlines the expectations. ICH Q5A is currently being revised to address recent scientific advancements including novel therapeutic modalities, new manufacturing paradigms, updates in viral clearance applications, and alternate detection technologies. We’ll discuss the expected changes and potential impact on viral safety strategies with case studies and examples.
In this webinar, you will learn about:
• The Importance of virus testing in biologics products
• Regulatory landscape, expectations for the Q5A revision
• What's new and changing
• Examples of alternate testing schedules, impact on viral clearance
Presented by:
Manjula Aysola, Senior Regulatory Consultant
Alison Armstrong, PhD, Sr. Director, Technical and Scientific Solutions
Yaohai Bio-Pharma is the first and the largest biologics CRTDMO (Contract Research, Testing, Development and Manufacturing Organization) focusing on microbial expression system in China, which was established in China Medical City, Taizhou with a 20, 000 square meters plant.
As a one-stop biologics CRTDMO, Yaohai provide customized end-to-end solutions from DNA to drug substance manufacturing and product fill & finish across diversified modalities, such as recombinant proteins, peptides and polypeptides, enzymes, antibody fragments and nano-antibodies, plasmid DNA and mRNA, Glyco-polymers, virus-like particle (VLP), to meet global customers’ clinical and commercial needs in biological drugs, biosimilars, vaccines and diagnostics for human and veterinary use.
https://www.yaohai-bio.com.cn/downloadfile
Evolving Trends in mAb Production ProcessesKBI Biopharma
Monoclonal antibodies (mAbs) have established themselves as the leading biopharmaceutical therapeutic modality. The establishment of robust manufacturing platforms are key for antibody drug discovery efforts to seamlessly translate into clinical and commercial successes. Several drivers are
influencing the design of mAb manufacturing processes. The advent of biosimilars is driving a desire to achieve lower cost of goods and globalize biologics manufacturing. High titers are now
routinely achieved for mAbs in mammalian cell culture. These drivers have resulted in significant evolution in process platform approaches. Additionally, several new trends in bioprocessing havearisen in keeping with these needs. These include the consideration of alternative expression systems, continuous biomanufacturing and non-chromatographic separation formats. This paper discusses these drivers in the context of the kinds of changes they are driving in mAb production processes.
Employing Innovative Platform Manufacturing and Biosafety Testing for your Ge...Merck Life Sciences
Watch the webinar here: https://event.on24.com/wcc/r/2003970/F5AFA4FE6C60AD00635D4D15BADB5D8E?partnerref=slideshare
As gene therapies and gene-modified cell therapies show increasing promise, the need for innovative and proficient viral vector manufacturing continues to grow. Concurrently, increased regulatory guidance governing the manufacturing and testing of viral vectors adds complexity and increases the timelines to successfully produce high-quality virus ready for clinical use.
This webinar will address how the implementation of both manufacturing templates and platform characterization and safety assays can increase the likelihood of success in process validation and reduce risk in the timeline to commercialization for your gene therapy product. Using adeno-associated virus (AAV) as a case study, we will demonstrate how our validated, templated process for production can reduce the need for qualification inherent in niche manufacturing workflows and anticipate forthcoming needs for process performance qualification. This webinar will also highlight benefits from a new, platform assay offering for characterization and safety testing of AAV. Because these assays are pre-qualified, they reduce the variability inherent in assay validation and subsequently the time needed to establish readiness for regulatory compliance.
While these developments increase the standardization across the manufacturing and testing workflows, they remain flexible to clients' needs and are created to be scalable and as future-proof as possible, allowing for adaptability as the regulatory landscape of gene therapies evolves.
In this webinar, you will learn:
● The unit operations in AAV manufacturing that are ideal for templating
● How the manufacturing workflow can be targeted to reduce variability in testing and improve readiness for commercial production
● How platform assays can ease the burden of assay qualification and improve overall commercialization timelines
Employing Innovative Platform Manufacturing and Biosafety Testing for your Ge...MilliporeSigma
Watch the webinar here: https://event.on24.com/wcc/r/2003970/F5AFA4FE6C60AD00635D4D15BADB5D8E?partnerref=slideshare
As gene therapies and gene-modified cell therapies show increasing promise, the need for innovative and proficient viral vector manufacturing continues to grow. Concurrently, increased regulatory guidance governing the manufacturing and testing of viral vectors adds complexity and increases the timelines to successfully produce high-quality virus ready for clinical use.
This webinar will address how the implementation of both manufacturing templates and platform characterization and safety assays can increase the likelihood of success in process validation and reduce risk in the timeline to commercialization for your gene therapy product. Using adeno-associated virus (AAV) as a case study, we will demonstrate how our validated, templated process for production can reduce the need for qualification inherent in niche manufacturing workflows and anticipate forthcoming needs for process performance qualification. This webinar will also highlight benefits from a new, platform assay offering for characterization and safety testing of AAV. Because these assays are pre-qualified, they reduce the variability inherent in assay validation and subsequently the time needed to establish readiness for regulatory compliance.
While these developments increase the standardization across the manufacturing and testing workflows, they remain flexible to clients' needs and are created to be scalable and as future-proof as possible, allowing for adaptability as the regulatory landscape of gene therapies evolves.
In this webinar, you will learn:
● The unit operations in AAV manufacturing that are ideal for templating
● How the manufacturing workflow can be targeted to reduce variability in testing and improve readiness for commercial production
● How platform assays can ease the burden of assay qualification and improve overall commercialization timelines
An Integrated Approach to Ensure Viral Vector and Gene Therapy Commercial Rea...MilliporeSigma
Come learn more about our integrated approach to ensure viral vector and gene therapy commercial readiness. We will discuss topics relating to process development for viral vector manufacturing, biosafety testing and commercial readiness.
Significant progress has been made for the use of viral vectors for gene therapy. Promising clinical trial results as well as recent FDA approval for CAR-T cell therapy to treat certain children and young adults with B-cell lymphoblastic leukemia have signaled advancements in the field. This marks a historic action, providing opportunities for new viral vector technologies to transform medicine and the way patients are treated and even cured. The need for process development for viral vector manufacturing to improve yield to meet patient demand, biosafety testing for product characterization, potency and safety and commercial readiness to accelerate therapy to-market are critically important. Here, we emphasis an integrated approach that allows our customers solutions to ensure viral vector and gene therapy commercial readiness to meet the growing market need.
In this webinar, you will learn:
● Process development advances for production scale-up of viral vectors for gene therapy
● Methods specific for viral gene therapy product characterization, purity, potency, safety and release testing
● Commercial readiness through our US and UK Centers of Excellence for viral product manufacturing
An Integrated Approach to Ensure Viral Vector and Gene Therapy Commercial Rea...Merck Life Sciences
Come learn more about our integrated approach to ensure viral vector and gene therapy commercial readiness. We will discuss topics relating to process development for viral vector manufacturing, biosafety testing and commercial readiness.
Significant progress has been made for the use of viral vectors for gene therapy. Promising clinical trial results as well as recent FDA approval for CAR-T cell therapy to treat certain children and young adults with B-cell lymphoblastic leukemia have signaled advancements in the field. This marks a historic action, providing opportunities for new viral vector technologies to transform medicine and the way patients are treated and even cured. The need for process development for viral vector manufacturing to improve yield to meet patient demand, biosafety testing for product characterization, potency and safety and commercial readiness to accelerate therapy to-market are critically important. Here, we emphasis an integrated approach that allows our customers solutions to ensure viral vector and gene therapy commercial readiness to meet the growing market need.
In this webinar, you will learn:
● Process development advances for production scale-up of viral vectors for gene therapy
● Methods specific for viral gene therapy product characterization, purity, potency, safety and release testing
● Commercial readiness through our US and UK Centers of Excellence for viral product manufacturing
The conference will provide an interactive networking forum to both further develop and answer your queries through a vibrant exhibition room full of technology providers showcasing their technologies and other solutions, poster presentation sessions, expert led case study presentations, a high-level panel discussion, a round table discussion session, and interactive Q&A sessions from a 40-strong speaker faculty examining topics on 4 separate tracks outlined below.
Moving your Gene Therapy from R&D to IND: How to navigate the Regulatory Land...MilliporeSigma
Watch the recording of this presentation here: https://bit.ly/3SqOsoP
Novel therapies, including cell and gene therapies, continue to be central to innovation in healthcare and represent the fastest growing area of therapeutic medicine. As a consequence, the number of gene therapies undergoing clinical trials has increased significantly in the last five years.
Manufacturing processes for these novel therapeutics are very complex with a high risk of contamination. Regulatory agencies world-wide have responded by issuing guidance to outline their expectations for development and manufacture of cell and gene therapies. Currently, regulatory guidance is not harmonized globally and can often lead to confusion within industry and increased risk of non-compliance.
In this webinar, we'll answer:
• Which regulatory guidelines do you need to comply for your INDs?
• When do you start implementing GMPs and validated assays?
• How do you get your QC testing strategy ‘right the first time’?
• How do you ensure testing is not your rate limiting step for the IND submission?
Presented by:
Manjula Aysola, Senior Regulatory Consultant
Dr. Alison Armstrong, Sr. Director, Technical and Scientific Solutions
Moving your Gene Therapy from R&D to IND: How to navigate the Regulatory Land...Merck Life Sciences
Watch the recording of this presentation here: https://bit.ly/3SqOsoP
Novel therapies, including cell and gene therapies, continue to be central to innovation in healthcare and represent the fastest growing area of therapeutic medicine. As a consequence, the number of gene therapies undergoing clinical trials has increased significantly in the last five years.
Manufacturing processes for these novel therapeutics are very complex with a high risk of contamination. Regulatory agencies world-wide have responded by issuing guidance to outline their expectations for development and manufacture of cell and gene therapies. Currently, regulatory guidance is not harmonized globally and can often lead to confusion within industry and increased risk of non-compliance.
In this webinar, we'll answer:
• Which regulatory guidelines do you need to comply for your INDs?
• When do you start implementing GMPs and validated assays?
• How do you get your QC testing strategy ‘right the first time’?
• How do you ensure testing is not your rate limiting step for the IND submission?
Presented by:
Manjula Aysola, Senior Regulatory Consultant
Dr. Alison Armstrong, Sr. Director, Technical and Scientific Solutions
Addressing the Challenge of Scalability in Viral VectorsMilliporeSigma
Watch this webinar here: https://bit.ly/3jlcEXH
Addressing the Challenge of Scalability in Viral Vectors
To meet the ever-increasing demands for cell and gene therapies, there is a need to shift away from expensive, labor-intensive cell culture and scale up systems. But this goal cannot be met without a robust production strategy based on clinical indication, population size and dosing requirements.
Early viral vector process development for cell and gene therapies is critical to assure a production strategy that supports commercial needs based on clinical indication, population size and dosing requirements. Most production processes today rely on labor-intensive and expensive adherent cell culture systems and scale out approaches. This webinar will highlight the importance of a scalable process that supports clinical through commercial needs. We will introduce a suspension-based process we have developed, including a HEK 293T cell line, chemically defined media, and optimized process conditions that results in higher yield, easier scalability, and lower production costs.
In this webinar, you will learn:
• Why suspension cell based processes are easier, faster, and more economical than adherent cell growth cultures
• Use of chemically defined medium for improved cellular growth, viral productivity, easier downstream purification and improved safety from adventitious agents
• Unraveling the complexities of the HEK293 and 293T cell lines
• The importance of planning for scalability and manufacturability from the earliest stages of process development
• How a scalable templated process can reduce time needed to move from product development to commercialization
Watch this webinar here: https://bit.ly/3jlcEXH
Addressing the Challenge of Scalability in Viral Vectors
To meet the ever-increasing demands for cell and gene therapies, there is a need to shift away from expensive, labor-intensive cell culture and scale up systems. But this goal cannot be met without a robust production strategy based on clinical indication, population size and dosing requirements.
Early viral vector process development for cell and gene therapies is critical to assure a production strategy that supports commercial needs based on clinical indication, population size and dosing requirements. Most production processes today rely on labor-intensive and expensive adherent cell culture systems and scale out approaches. This webinar will highlight the importance of a scalable process that supports clinical through commercial needs. We will introduce a suspension-based process we have developed, including a HEK 293T cell line, chemically defined media, and optimized process conditions that results in higher yield, easier scalability, and lower production costs.
In this webinar, you will learn:
• Why suspension cell based processes are easier, faster, and more economical than adherent cell growth cultures
• Use of chemically defined medium for improved cellular growth, viral productivity, easier downstream purification and improved safety from adventitious agents
• Unraveling the complexities of the HEK293 and 293T cell lines
• The importance of planning for scalability and manufacturability from the earliest stages of process development
• How a scalable templated process can reduce time needed to move from product development to commercialization
Insights from a Global Collaboration Accelerating Vaccine Development with an...MilliporeSigma
Watch the presentation of this webinar here: https://bit.ly/3Nbb5ug
Get insights and best practices from a multinational team establishing a platform for vaccine production. See how a long-term collaboration on a bench-scale process used to produce a Virus Like Particle (VLP) vaccine for SARS-CoV-2 was successfully converted to a robust GMP-compatible, scalable process.
The COVID-19 pandemic further emphasized the need for collaboration in the development of urgently needed vaccines and therapeutics. In this webinar, we take you behind the scenes of our collaboration with Technovax and Innovative Biotech in which a scalable VLP vaccine platform was optimized for use in a production facility in Nigeria in response to the need for local production of SARS-CoV-2 vaccines. The flexibility and robustness of the platform will enable its rapid deployment to support the West African pandemic readiness program. Initial development of the VLP process began in late 2019 and by March 2020, was already adapted for production of a SARS-CoV-2 vaccine.
In this webinar, you will learn:
• About building a priceless collaborative network with integrated solutions
• Virus-Like Particle Vaccines
• Process Development Overview and Challenges
• Pre-clinical Results and Next Steps
Presented by:
Jose M. Galarza, PhD,
President and Founder of TechnoVax
Naomi Baer,
Business development consultant, Emerging Biotech, BioProcess division
Youssef Gaabouri, Eng. ,
Associate Director, Head of Sales Middle East & Africa, BioProcess division
Insights from a Global Collaboration Accelerating Vaccine Development with an...Merck Life Sciences
Watch the presentation of this webinar here: https://bit.ly/3Nbb5ug
Get insights and best practices from a multinational team establishing a platform for vaccine production. See how a long-term collaboration on a bench-scale process used to produce a Virus Like Particle (VLP) vaccine for SARS-CoV-2 was successfully converted to a robust GMP-compatible, scalable process.
The COVID-19 pandemic further emphasized the need for collaboration in the development of urgently needed vaccines and therapeutics. In this webinar, we take you behind the scenes of our collaboration with Technovax and Innovative Biotech in which a scalable VLP vaccine platform was optimized for use in a production facility in Nigeria in response to the need for local production of SARS-CoV-2 vaccines. The flexibility and robustness of the platform will enable its rapid deployment to support the West African pandemic readiness program. Initial development of the VLP process began in late 2019 and by March 2020, was already adapted for production of a SARS-CoV-2 vaccine.
In this webinar, you will learn:
• About building a priceless collaborative network with integrated solutions
• Virus-Like Particle Vaccines
• Process Development Overview and Challenges
• Pre-clinical Results and Next Steps
Presented by:
Jose M. Galarza, PhD,
President and Founder of TechnoVax
Naomi Baer,
Business development consultant, Emerging Biotech, BioProcess division
Youssef Gaabouri, Eng. ,
Associate Director, Head of Sales Middle East & Africa, BioProcess division
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Lentivirus is a type of retrovirus that is capable of infecting a wide range of cell types, including non-dividing cells. This property makes it a useful tool for gene transfer and gene therapy applications.
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GenScript ProBio offers the best Plasmid Manufacturing Service and employs a GMP-compliant plasmid production process that allows customers to replicate DNA used in experiments with minimal additional effort. By employing this process, Genscript can provide plasmids produced at the highest quality standards. For more information, visit our website. https://www.genscriptprobio.com/gct-proplasmid.html
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In the late 1980s, therapeutic proteins like monoclonal antibody protein-based conjugates, antibody-drug conjugates bispecific antibodies, etc. are widely used for the treatment of HIV as well as tumours and other illnesses. This led to the growth in the industry of pharmaceuticals as well as the health of humans. To know more about Anti-Idiotypic Antibodies in Drug Development consult us now at: https://www.genscriptprobio.com/add-therapeutic-antibody-discovery.html
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Accelerate innovation and manufacturing in cell and gene therapy.pptx
1. W H ITE PA P E R
PRESENTED BY:
Accelerate
innovation and
manufacturing
to better serve
patients
2. CONTENTS
NOV. ACCELERATE INNOVATION AND MANUFACTURING
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3 Introduction
4 Gene and Cell Therapy (GCT)
5 Expedite Gene and Cell Therapy product development
5 GenScript ProBio has expertise in regulatory compliance
6 Technologies that accelerate plasmid manufacturing
6 Strains used for plasmid manufacturing
9 GenScript ProBio’s plasmid offerings for GCT
9 Plasmids from research grade to GMP manufacturing
10 Viral vectors in Gene and Cell Therapy
10 Understanding of lentivirus
11 Production of lentivirus
15 Adeno-associated virus (AAV) in gene therapy
15 AAV vector GMP manufacturing
16 Innovate and co-create biologics innovation
16 Cutting-edge discovery platforms
17 Accelerate biologics development
18 Best-in-class timeline for clinical studies
19 GenScript ProBio discovery and development offerings
3. INTRODUCTION
Many advancements are ongoing in science and technology, and advanced medicinal products
are essential for the treatment and prevention of diseases. Gene and cell therapy, as well as
immunotherapy products, belong to the advanced medicinal products category, and a wide variety
of product platforms involve new technologies in development, production and control.A significant
number of new treatments have been approved so far
,but some manufacturing and regulatory
guidelines pose challenges for advanced therapies, leading to poor production yields.
Rapid expansion of the gene and cell therapy pipeline created constraints to accessing contract
capacities around the globe. Innovation in gene and cell therapy expanded many drug development
pipelines, and startups that are lacking internal production capacities heavily rely on contract
manufacturing organization (CDMO).
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4. GENE AND CELL THERAPY (GCT)
Gene therapy emerged as a new treatment option for
untreatable genetic diseases, and the techniques in
gene therapy are aimed at mitigating disease features
of recessive and dominant disorders along with several
cancers. The field of gene therapy has made significant
progress over the last several decades, and while
numerous clinical trials for various indications are in
progress,only five therapies have reached FDA and/
or
EMA approval since 201
7 (Luxturna,Kymriah,Yescarta,
Zolgensma and Tecartus )for clinical use.
Cellular therapies have let to huge advancements in
curing many diseases, especially the liquid and solid
cancers.First,two CAR-T solutions that emerged as the
new pillars for B-Cell (Acute lymphoblastic leukemia)
achieved FDA approvals in USA – one from Novartis and
the other from Gilead’s Kite Pharma,following recent
approvals by EMA. CAR-T therapy is a landmark for
pharmaceutical industry and is expected to dominate
the global market with over 1000 clinical trials and billion
dollars of investments. Several pharma collaborations,
mergers and acquisitions also support CAR-T therapy.
Despite the growth,there are hurdles to overcome,
particularly in viral vector manufacturing, one of the
major bottlenecks in the whole industry.The successful
business cooperation with CDMO in therapeutic
antibody can provide inspiration to drug developers in
CAR-T space.
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6. TECHNOLOGIES THAT ACCELERATE
PLASMID MANUFACTURING
Strains used for plasmid
manufacturing
Because of its long history in laboratory culture and ease
of manipulation, E. coli plays an important role in modern
biological engineering and industrial microbiology.
Large-scale production using E. coli is rather economical,
and itis therefore the first choice for plasmid production.
The most widely used cell lines for plasmid DNA
manufacture are derivatives of K12;for example, DH5α,
DH10B, JM108, Stbl3 and Stable-NEB, etc.
Key points in selecting strains
Select a K1
2 strain with clear source
Solve the IP issue when submitting IND/BLA/NDA
Screen for strains with high yield
Regulatory and quality solutions
Create documents to record the history of each
strain
Reach agreement with strain owner regarding the
commercial use of the strains and also for sub-
license authority. Solve IP issue of strains in BLA/
NDA and commercialization
Strains we adopted are efficient in producing
plasmids with high purity and high supercoiled
plasmid content.
Typical GMP plasmid manufacturing process
Typical GMP plasmid manufacturing process can be
summarized in the flowchart (Figure 2).The whole
process procedure begins from master cell bank (MCB)
or working cell bank (WCB),continues to upstream
fermentation and downstream purification,and ends up
with fill and finish. Each step involves specific process
control to ensure the quality of the final product.
Figure 2. Typical GMP plasmid manufacturing process
Process Development Platform
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8. production. Chromatography methods are usually
stable, reproducible, and easy to scale up.
A certain chromatographic step is responsible for
removing host cell residuals, including host cell
proteins, host cell DNA and host cell RNA, and certain
chromatographic steps can eliminate endotoxin and
other contaminants.Some steps,such as hydrophobic-
interaction chromatography (HIC), work well for
separating open and closed-circle plasmid forms.
By reasonably combining various purification steps,
the purity and the quality of the plasmid DNA can be
improved significantly.
Key points in purification
Improve the stability of the process, especially in
lysis
Improve recovery rate to get high yields and
3-step purification process
Improve the efficiency in removing impurities,
especially critical quality attributes such as HCP
(host cell proteins) and HCD (host cell DNA), to
improve the content of supercoiled plasmid
High-quality solutions
Recovery rate has reached between 20%-50% to
get a higher yield of plasmid after purification
Established 3-step purification based on
experience with several projects
Adopted proprietary automated closed continuous
lysis system to improve the stability of the process
Quality control
Through the purification process, impurities are
removed and controlled for obtaining products thatare
high in purity and quality. As a core part in the whole
manufacturing process, the quality control of a batch
release should be carefully studied, and the best suitable
assay methods validated to ensure the final plasmid
quality. Due to the specialty of plasmid DNA, it can
either be used to produce viral vectors,or to be the drug
substance or drug product itself. With respect to different
use of plasmid DNA, the critical quality attributes and the
release standards are different. However, the basic rules
remain the same:The quality of the plasmids is highly
related to the final products, either viral vector, cells or
plasmid, and the quality of the plasmid DNA should be
strictly controlled in terms of identity, purity, and safety.
The following quality items may be listed in QC:sterility,
endotoxin, purity (including percent of supercoiled form
and residual cell DNA, RNA, and protein levels), and
identity testing (restriction digest and sequencing if
sequencing was notperformed on the bacterial bank).
In addition, reasonable assay methods and release
standards should be studied.
Key points in quality control
Difficulties in development and qualification of
analytical methods
GenScript ProBio’s solutions
GenScript ProBio recognizes the critical quality
attributes of products based on industrial
experience and regulation information. The
safety and efficacy properties of products, such
as the product characterization, process-related
impurity detection and safety related items will be
assessed.
GenScript ProBio designs and develops assay
procedures scientifically and systematically to
meet the varied analytical requirements. The
assay performance applied in GenScript ProBio
meets or exceeds industry standards in the field
of quality characterization.
GenScript ProBio follows the guidelines of
the Chinese Pharmacopoeia (ChP) Technical
Guideline 9101,ICH Q2 and the United States
Pharmacopoeia (USP) General Rules 1225/1226
to confirm the performance of the quality analysis
method and prove that the method is suitable for
testing requirements.
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9. Plasmids from research grade
to GMP manufacturing
Different grades of plasmids are available to meet
expectations during GCT development cycle.
Plasmid manufacturing services are generally
featured with:
• Animal free, antibiotic free, low risk to animal
health
• High yield with 600-800 mg/L in helper
plasmids from GenScript ProBio
• High supercoiled plasmid content: >90%
• Strict quality controls and appropriate quality
assurance process
• Cost-effective with short lead time
ProPlasmid is an option suitable for the use in non-
clinical stages. It is manufactured in well-controlled
environments under critical quality assurance.
GMPro Plasmid is manufactured from WCB under
comprehensive quality oversight,is applicable in
early clinical trials and is cost-effective to enable
faster transition to clinic.
GMP Plasmid can meet all needs throughout the
development cycle.No matter ifitis used as raw
materials for production of viral vectors or used as
the drug product,GMP plasmid meets all of these
requirements.
GenScript
ProBio’s
plasmid
offerings
for GCT
GenScript ProBio
offers plasmid
DNA in different
degrees and
different amounts.
From pre-clinical
through clinical to
commercial supply,
we are always
ready to assist
you in making
breakthroughs.
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10. VIRAL VECTORS IN GENE
AND CELL THERAPY
Understanding of lentivirus
Lentiviruses (LV) are RNA viruses that belong to the
Retroviridae family. The best-known lentivirus is the
Human Immunodeficiency Virus (HIV), which causes
AIDS. Lentiviruses can integrate a significant amount
of viral cDNA into the DNA of the host cell and can
efficiently infect non-dividing cells, so they are one of the
mostefficient methods of gene delivery.
The lentivirus genome usually comprises three open
reading frames (ORFs):
• Group-specific antigen (gag): Encodes structural
proteins that form the viral capsid
• Polymerase (pol):Encodes the reverse
transcriptase, protease and integrase enzymes
• Envelope (env): Encodes the viral envelope
(surface and transmembrane glycoprotein)
proteins
Further, these viruses have additional genes called
accessory genes,which encode proteins that are
responsible for various replicative functions.
Advantages and limitations
In the past, many clinical trials based on the use of other
retroviral vectors – murine leukemia viruses (MLV) – were
successful. Although these vectors are still used, the
use of LV vectors is generally preferred for the following
reasons:
1. LVs are able to transduce non-dividing cells
because they can translocate across the nuclear
membrane
2. Their integration patterns seem to be less risky:
These vectors stably integrate the transgene into
the target cell without transferring the sequences
that encode for proteins that are derived from the
packaging virus. This reduces the risk of setting
off an adverse immune response inside the
patient’s body
3. Lentiviral vectors can be pseudotyped to broaden
their tropism
4. They can be produced at high vector titer
There are also some limitations in the use of lentiviral
vectors:
5. Lentiviral vectors may induce oncogenesis
through insertional mutagenesis
6. These vectors have potential of generating
replication competent lentivirus (RCL)
L
V vector system(s)
Lentiviruses that have been developed as gene transfer
vectors include mainly HIV-1 and HIV-2, but HIV-1 is the
one that is very well-studied. Most of the others have not
yet reached the clinical study stage.
Considering the safety issue of the pathogenicity of HIV-1
in humans, different generations of LV vector systems
have been developed by modification of the helper
plasmids and the existing genes.
Two-plasmid systems
In two-plasmid systems,all helper functions (gag-pol,
rev,tatand VSV-g)are on one plasmid.Though such
a production system is easier to produce and less
expensive in its application and leads to higher vector
titer than the three or four plasmid systems,the presence
of all helper genes located on one plasmid mightbe
a concern with respect to the formation of replication-
competent lentivirus (RCLs).
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11. Three-plasmid systems
Two helper plasmids coding for the gag-pol and the
env functions and one transfer plasmid comprise three-
plasmid systems.All the accessory genes are removed
to improve the safety of the virus.
Four-plasmid systems
The third generation of the LV vector system is widely
used and guided by safety considerations of the
potential generating of RCLs.All accessory genes of
HIV-1 (vif,vpr, vpu, and nef) have also been removed
because they are not necessary. The rev gene is placed
on a helper plasmid independently to improve the safety
of the system.The regulatory tatgene,present in the
second-generation LV,has been eliminated because its
transacting function is dispensable. The whole system
with 3 helper plasmids and one transfer plasmid reduces
the possibility of formation of RCLs and improves safety.
Production of lentivirus
Cell lines
Due to the difficulties in establishing stable LV producer
cell lines, transient transfection of HEK293 or HEK293-
derived cells with vector and helper or packaging
plasmids is the most widely used method to generate
lentiviral vectors.
Compared with HEK293 cells, HEK293T cells may be
preferred in producing LV because the presence of
SV40 T-antigen in the producer cells can lead to more
efficient production of vectors. Besides, HEK293T cells
show increased cell growth and transfection efficiency
in comparison to HEK293 cell line. In spite of this, the
parental HEK-293 cell line may present an advantage
in terms of safety since SV40 large T antigen is an
oncogene.
Packaging
Plasmid
Transfer
Plasmid
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12. Key points in selecting cell lines
Virus titer: Select high-yield cell line; developing
cell strains on your own will be a time-consuming
and labor-intensive process
Cell lines with clear source: Traceability is a critical
issue for regulatory compliance. Therefore, the
cell line used should have a clear source.
Cell culture systems
Currently used cell culture systems are predominantly
adherent or suspension-cell-based systems. The key
difference between these two kinds of cell culture
systems is the way of passaging the cells. In case of
suspension system, the cells can be directly diluted into
a fresh medium to easily scale up the process. It can also
be as complicated as detaching the adherent cells from
a surface and plating them onto a new surface in a fresh
medium.And in this system,the scale-up is limited due
to the surface available for the cell growth.
Vector production using adherent cultures
Adherent cells are usually cultured in multilayer tissue
culture flasks such as CFs or Cell STACKS for research
or development purposes,because they are easy to
manipulate and cost-effective. With respect to larger-
scale LV production in clinical trials, the production
process needs to be scaled up. With the use of adherent
cells in CF systems, a scale-out approach should be
performed by adding supplementary production units.
Generally, the 10-stack CF and the largest 40-stack
CF or 36 HYPER Stack are the mostwidely used.The
40-stack device is a semi-closed system, which provides
improved safety for the operator and the environment,
as well as the final product. However, it also requires
a specific handling system due to its semi-closed
architecture and the elevated weight of the CF-40.
Another method for larger-scale LV production that is
easier for scale-up is the use of suspension cultures in
large bioreactors.
Key points in adherent systems
Difficulties in large-scale manufacturing
Stable and well-established manufacturing
process
Suspension cell culture system
Expansion of suspension cells in large-scale bioreactors
is the first step in the suspension culture system.
Adaptation procedures will be needed for choosing cell
lines. Several cell lines used for lentivirus production
(293T, 293FT, and 293SF-3F6) have been described
to grow readily in suspension with no need for
microcarriers, which means expansion of suspension
cells is easier than that of adherent cells. In addition,
unlike in the adherent culture system,the suspension
cell culture system usually uses serum-free media. The
absence of bovine serum and animal origin components
in the culture media is the most suitable situation for
clinical manufacturing as this decreases the risk of
contamination by adventitious agents.
However, choosing a transfection reagent for a
suspension cell culture system is quite complex.Due
to continuous culture stirring, DNA precipitation using
calcium phosphate is expected to be less efficient.Thus,
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13. other transfection agents like cationic polymers (eg. PEI)
are mostly used. But the drawback of PEI is also obvious.
To transfect suspension cells, enormous amounts of
plasmids are needed atlarge scale;this leads to a
high cost of raw materials and residual elimination in
downstream processing. Another problem associated
with PEI is the absence of an analytical method to detect
and quantify the molecule. Itis therefore unable to
evaluate the risk thatresidual PEI may carry.
Finally, the harvesting cell in suspension is another issue
compared to adherent cells. The LV culture supernatant
can be harvested atleasttwice a day,which is efficient
in reducing costs while in suspension, this approach is
hard to implement because the culture medium cannot
be collected independently from the cells.A perfusion
system has been introduced and has suggested the
feasibility of multiple harvestin suspension culture,
though the system has also proven to be complicated
and costly in large scale.
Downstream process
Downstream process aims to remove impurities from the
product to ensure its safety, purity, identity, and quality.
And purification methods are required to remove any
contaminants of potential adverse effect when vector
preparations are used in vivo.In addition,when used for
clinical or industrial applications, the purification methods
involved are supposed to be scalable in large-scale
processes.
In small-scale purification, centrifugation methods are
usually applied. But these methods lack scalability
and may lead to partial vector inactivation due to
long process time.The purity of the final products
is insufficient for an in vivo application. Therefore,
other methods have been developed in large-scale
purification.
Generally, four phases can be distinguished in large-
scale purification. First, a capture step is the initial
purification process for eliminating major contaminants.
In this step, membrane filtration is usually applied for
clarification purposes. A concentration step based
either on TFF/ultracentrifugation or ion-exchange
chromatography follows.
To eliminate residual cellular contamination and in
particular,plasmid-derived DNA contaminants,a
benzonase step is often applied, either in the capture
step or afterwards. In different protocols, there are
different considerations in the benzonase step. When
ittakes place in the capture step, large DNA pieces are
easily reduced in their size and following purification
steps may eliminate residual benzonases; however, the
disadvantage is that large quantities of benzonases are
used. On the other hand, the late use of the benzonase
step can reduce the amount of benzonases that have to
be applied, but residual purification steps must ensure
that residual benzonases are reduced to acceptable
levels. What’s more, ifthe benzonase step is not applied
in the early capture step, the large size DNA pieces
mightlead to the formation of aggregates which may
capture vector particles and therefore result in vector
loss. In the next phase of the downstream process,
an intermediate purification step may be taken to
remove specific impurities. In most cases, diafiltration/
concentration is applied, which is followed by diafiltration
or size exclusive chromatography steps as polishing
steps, to remove trace contaminants and impurities and
vector is sterile filtered with 0.2 μm membranes followed
by TFF (tangenial-flow filtration). This is a standard
regulatory requirement to mitigate the risk of microbial
contamination of the final product in GMP conditions.
Although sterile filtration is strongly recommended, it
is possible to skip it provided that the process can be
certified as being fully aseptic.
Key points in large-scale purification
Scalability of purification methods
The effect of sterilization on the yield is large, and
the entire downstream purification process should
have a high efficiency of removing impurities to
improve the safety of the final product
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14. Solution in DSP of adherent system
Reagents in purification process: all reagents
applied in the downstream process are
pharmaceutical grade and compliant with
regulatory requirements
Key consumables: chromatography resin and
hollow fiber applied for each single project
are disposable, eliminating the risk of cross
contamination
Fill/finish: After aseptic filtration, all processes
are performed in a sterile isolator. Closed semi-
automatic dispensing equipment is used to ensure
the aseptic filling process and aseptic filling
verification
L
V product quality control
In the process of manufacturing LV,contaminants from
the production medium, producer cells or the process
may constitute a risk when using the product in patients.
Therefore, the downstream process is extremely
importantto improving product safety.Characterization
of the specific vector contaminants and product
identification also guarantee the quality of the final
product.The LV products may be characterized in terms
of identity, potency, purity, and safety. Identity assays
are applied to identify the product and distinguish itfrom
other products.
Purity assays may include a variety of characterizations
of impurities, including proteins, DNA, cell debris,
etc. One of the process byproducts is Benzonase,
which is supposed to be eliminated in the late steps of
purification and should also be controlled at product
release.Another constituent,bovine serum albumin,
which usually exists in viral production medium, should
be controlled in the final product to keep it at a low value.
The SV40 large T antigen,which is a specific product
of the producer cells, is oncogenic for many cell types.
And in the product that is to be applied in patients, such
impurities must be controlled in the final product as well.
In addition to these safety measures, the absence of
RCL must be demonstrated under permissive conditions
using a sensitive assay.
Key points in quality control
Difficulties in development and qualification of
analytical methods
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15. ADENO-ASSOCIATED VIRUS (AAV)
IN GENE THERAPY
AAV belongs to the Parvovirus family and is one of the
most useful and actively investigated gene therapy
vehicles. Initially itwas discovered as a contaminant
while preparing adeno virus. AAV has a protein shell
surrounding and protecting small, single-stranded DNA
genome 4.8 kb and has single stranded genome that
contains three genes: Rep (replication), Cap (Capsid),
and aap (assembly). These genes rise at least 9 gene
products through three promoters and are flanked by
inverted terminal repeats (ITRs) that are required for
replication and packaging (Rep78, 68, 52 & 40; VP1,
VP2 & VP3).
AAV has many serotypes and AAV2 was the one first
identified and characterized, including the sequence of
its genome.AAV2,AAV3,AAV4,AAV5,AAV6,AAV7,
AAV8 and AAV9 are currently used in gene therapy
product developments for various indications such as
CNS, heart, kidney, liver, lung, pancreas, and skeletal
muscle.
AAV vector GMP manufacturing
Initially, cell and viral plasmid banking is produced prior
to startthe process development. Process development
has process parameters,a scale-up process,and
analytical method development followed by GMP
readiness.
In GMP AAV vector manufacturing, tech transfer runs
are recommended in small scale followed by verification
runs (1/2scale). Both adhesion and suspension systems
are available to produce AAV vectors similar to lentiviral
vectors. Full scale or engineering run is critical to achieve
the maximum output with the available production
capacities. In majority of cases, 50L to 2000L production
capacities are available.Full GMP run along with many
quality assurance (QA)methods.Approximately more
than 20 methods are available for quality control and
assurance of quality of the AAV vectors. Biodistribution
and toxicology studies are done with engineering runs
with vector release and testing in rodent and non-human
primates. GMP AAV vector lot is released after fill,finish
and biorepository.
GenScript ProBio’s solution
GenScript ProBio recognizes the critical quality
attributes of products based on industrial
experience and regulation information. The safety
and efficacy properties of products, such as the
product characterization, functional titer testing,
process-related impurity detection and safety-
related items will be assessed.
GenScript ProBio designs and develops assay
procedures scientifically and systematically to
meet the varied analytical requirements. The
assay performance applied in GenScript ProBio
can meet or exceed the industry standards in the
field of quality characterization for lentivirus.
GenScript ProBio follows the guidelines of
the Chinese Pharmacopoeia (ChP) Technical
Guideline 9101,ICH Q2 and the United States
Pharmacopoeia (USP) General Rules 1225/1226
to confirm the performance of the quality analysis
method and prove that the method is suitable for
testing requirements.
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16. INNOVATE AND CO-CREATE
BIOLOGICS INNOVATION
Outbreaks of emerging infectious diseases have
been increasing risk in recent times. Many liquid and
solid cancers, as well as auto immune diseases, are
also progressively increasing. Timelines from early
discovery to clinical evaluation of novel recombinant
antibodies to produce advanced biologics products
requires a long time. Potential life-saving therapies and
early clinical testing need to be translated into pivotal
trials with maximal patient benefit. The latestdiscovery
and development technologies in antibody or protein
productions can make substantially faster timelines with
the acceptance of business risks and costs in patient
clinical trials.
Cutting-edge discovery
platforms
Advanced discovery platforms have made
breakthroughs in treating many diseases, and traditional
hybridoma technologies have been used to develop
therapeutic antibodies. Later, display technologies and
B-cell technologies accelerated early discovery research
that enabled faster IND approvals to carry early clinical
trials. Early discovery proof-of-concept reduced to 5-6
months’ time from a traditional timeline of 10-12months.
During the pandemic, early discovery is ongoing in many
therapeutic modalities like immunoglobulin G (IgG)and
monoclonal antibodies (mAbs). Until recently, production
capacity was a bottleneck to accelerating the production
and manufacturing of these molecules, but recent
advancements in discovery lead mAb identification
to phase I IND in 10-1
2 months in many pipelines. A
few years ago, this timeline was 18-24 months. The
combination of recent technical advancements and
regulatory acceptance offers further acceleration of drug
development.
Rapid immunization procedures, transgenic mice,
alternatives to hybridoma technologies such as naïve,
synthetic and immune libraries,and single B-cell
technologies, efficient, high-throughput screenings
(sequencing, anti-idiotype and bioassays) make
remarkable speed in early discovery of therapeutic
antibody development. Fully human antibodies are
the mainstream of therapeutic antibody development
because of the increasing concern on immunogenicity
and safety issues. Among the techniques that develop
fully human antibodies, Antibody Library and Phage
Display have been proven to be an effective platform to
pave the way to the fully human candidates. Single B cell
screening platform, also known as single B cell cloning
technology, is a microsystem-based screening method.
Transgenic animals are one of the major developments
in biotechnology that transformed discovery research.
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17. Interchanging DNA with genetic manipulation able to
produce various transgenic animals such mice,rat and
chicken, that accelerated antibody discovery research
and animal models. This platform conducts isolation,
screening and evaluation on the B cells, avoiding the cell
fusion and library construction steps.Also,single B cell
screening platforms usually integrate high throughput
platforms, therefore assays could be carried out in a
highly efficient manner.
Replacing everything but the complementarity
determining region (CDR)reduces the degree to
which an antibody drug itself acts as an immunogen.
Immunization against an antibody drug lowers
efficacy through reduction in circulating half-life and/
or neutralization. The engineering and screening
procedures are integrated,allowing for simultaneous
antibody humanization and stabilization.
Affinity is one of the key parameters of an antibody
drug which will affect the function and efficacy of the
antibody. Generally, antibody candidates from hybridoma
platform has already acquired high affinity, but it may
notexactly fitin the practical needs in research.In
affinity maturation,antibodies increased its affinity,
avidity and activity through multiple rounds of somatic
hyper mutation (SHM) in germinal centers. Successive
generations of B cells mutate and present to the
antigen that recognize the antigen with high affinity will
survive and the low affinity ones are eliminated. Affinity
maturation process more often applied to antibody leads
that are selected from library approaches using a phage
display technique and the affinity of the leads have 10
– 100 nM affinity levels to the target.In antibody drug
discovery, affinity maturation is applied to antibody leads
to increase the affinity at least 10 to 50 folds.
Therapeutic antibody drugs have recently experienced
explosive growth. Within oncology research alone,
more than 20 therapeutic antibody drugs received FDA
approval for new treatments or indications during 201
5 to
2017.Additionally, more than 300 therapeutic antibody
drugs are in ongoing clinical trials. Most recently the
success of cancer immunotherapy, by blocking immune
checkpoint proteins such as PD-1 and CTLA-4, created
a hope for “cancer cure”and triggered a second
revolution that the majority of pharmaceutical companies
are devoting major research force and investment
in antibody therapeutics. Amidst fierce competition
together with many unmet medical needs,there is an
urgent demand for new therapeutic strategies,such
as combination therapy, and novel modalities, such as
bispecific antibodies. In this interactive webinar, we will
first give an overview on therapeutic antibodies, and
focus on the opportunities and challenges of current
monotherapy.Aiming at addressing unmet medical
needs, we will then discuss the major benefits of
bispecific antibodies, and review current platforms for
that.Bispecific antibodies (bsAb)have become a focus
of interest for therapeutic applications with nearly 85
commercial candidates entering the clinical trials and
3 having been approved to market.SMAB (Single-
domain antibody fused to monoclonal Ab)platform
naturally combines the single domain antibody and the
monoclonal antibody to make a bispecific antibody in
symmetric format.With the design concept of “Keeping
Natural,” SMAB platform gives good developability and
biosuperiority which are comparable to monoclonal
antibody.
Accelerate biologics
development
Cell line development plays an essential role in drug
development. Itis the bridge connecting drug discovery
and development, and good cell line development
service can always save valuable time and lower cost.
Some antibody candidates discovered in early stages
will involve issues such as post translational modification
(PTM)hotspots or poor physiochemical stability,
which will lead to potential risk during preclinical CMC
development, resulting in huge time and financial loss
to researchers.Taking advantage of bioinformatics tools
and a series of quality study instruments, developability
assessment used to identify the inherent risk in antibody
discovery stage, which seamlessly connects antibody
discovery with preclinical CMC development. In
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18. therapeutic antibody development, superior commercial
stable cell lines made huge progress to achieve high
yields in a shorttime frame.Gene synthesis to single
clone production can be achieved in a 1
4-18 week
timeline. Rapid clinical production capacity has benefited
from development of highly productive commercial
stable cell lines, and huge single-use bioreactors
produced thousands of doses of therapeutic antibody
from single batch of over 5 or more kilograms.Pandemic
outbreak made the fastest path to produce mAbs for
clinic within 5-6 months rather than 1
2 months.Along
with key technology drivers,regulatory compliance is
essential with rich experience.
Many IgG1therapeutic antibodies are approved and are
commercialized, and many are in clinical trials currently.
Among many therapeutic antibodies, IgG1 mAb has many
safety profiles are low risk. In biologics production, IgG1
mAbs are broadly established under cGMP production.
In clinical development, Chinese Hamster Kidney (CHO)
cell lines are used and alternative hosts are available
such as E. Coli,yeastand other plants.New technologies
and approaches can save 2 months or more in lead
identification to cell line suitable for phase I clinical
studies. In PK/PD toxicological studies, the timelines
are also shortened in CMC studies to IND filing. For
Biologics,the lead sequence will be determined after
early research of developability assessment and pre-
toxicity study, and then enter CMC stage to provide
preclinical data for IND application. GenScript is
capable of providing all the services involved in pre-IND
study, including stable cell line development, process
development of cell culture and purification, quality study
and method validation, formulation development, GMP
pilotproduction, bioassay development,PK/
PD,and
toxicology study. The comprehensive analysis platform
usually equipped with state-of-the-art instruments to
fulfill the need of quality study for biomacromolecule
characterization and process impurity analysis. In
addition,cell-based bioassays have been established
for many hot immune checkpoints and are customizable
for client’s specific target. The qualified CMC service
supports the IND application under FDA, cFDA and
EMA. Itgenerally takes 14-18 months for the whole CMC
progress,from gene to preIND.
Best-in-class timeline for
clinical studies
Many biopharma or innovator companies produce
best-in-class discovery targets in lead identification to
IND timeline up to 12 months. Large pharmaceutical and
CDMOs produce various sizes of production batches
with a small to large number of doses for distribution.
Large number of doses can be produced using 2000L
bioreactor for clinical manufacturing and the need for
large production batches have high demand due to its
usage in clinical trials and the production of the batches
for patients who are in need of help with their treatments.
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19. GENSCRIPT PROBIO DISCOVERY AND
DEVELOPMENT OFFERINGS
GenScript provides an integrated biologics discovery
and development solutions from target to IND. With
our cutting-edge technology platforms in therapeutic
antibody discovery and development, we are able
to deliver functional antibody leads with good
developability and safety in the discovery phase, as well
as reliable, productive and regulatory-compliant process
and drug production for IND filing in development phase,
which significantly save our clients time and money.
GenScript ProBio is the bio-pharmaceutical CDMO
segment of the world’s leading biotech company,
proactively providing end-to-end service from drug
discovery to commercialization with professional
solutions and efficient processes to accelerate drug
development for customers.
GenScript ProBio’s innovative solutions for antibody
drug development include antibody drug discovery
(hybridoma, antibody library, fully human transgenic mice,
bispecific antibodies technologies, and single B-cell
screening technology), antibody engineering (antibody
humanization, affinity maturation, Fc Engineering) and
antibody characterization (analytics and bioassays).
In terms of biologics development service, GenScript
ProBio has built a regulatory-compliant platform, from
stable cell line development to clinical manufacturing
services, providing high quality material for IND and
clinical trials and accelerating drug development
process. GenScript ProBio’s total gene and cell therapy
solution covers CMC of plasmid and virus for IND-
enabling services as well as clinical manufacturing
and commercial manufacturing. Our quality
management systems ensure phase appropriate
compliance, data integrity and traceability.
GenScript Biotech Corp.,has 1
7 years of CRO
experience, and continues to develop and optimize
the process for AVV, Vaccinia virus and lentiviral vector
manufacturing through GenScript ProBio. Our production
processes are developed, defined and controlled to
ensure compliance. Our records are clear and accurate,
and any deviations are investigated and documented.
With the optimization of manufacturing processes and
the tighter relationships between the pharma and CDMO,
the bottlenecks will be overcome step by step to reach
mature commercialization for safe,efficacious,and
accessible CAR-T therapy.
Toward the mission of “Innovation through
Collaboration,” GenScript ProBio is committed to helping
customers shorten the timeline for the development of
biological drugs from discovery to commercialization,
significantly lowering R&D costs and building a healthier
future.
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