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Apparel industry in Bangladesh plays a vital role behind economy growth and earning a major part of
country’s exports earnings. To improve productivity and meet new challenges it is necessary that enhance
operational performance and resources must be utilized properly and efficiently. Considering this, our
study aims at improvement and optimization of Overall Equipment Effectiveness (OEE) basically a
diagnostic tool that can help any manufacturing industries to develop their processes ensuring quality,
consistency and productivity minimizing significant losses.
For our study purpose we selected an apparel industry named Hoplun Bangladesh Ltd. a leading international
fashion lingerie and swimwear company. A particular production line HLFS1-3-43 under sewing section is focused
to conduct this study. Necessary data were collected from their IE department and the existing scenario of OEE was
build up with its
factors – availability, performance and quality. It was found that average OEE and other factors far from world stand
ard and most significant
losses were identified through pareto analysis and fishbone analysis.
Availability and Performance rate factor were taken into account for improvement purpose of OEE through Simulati
on Modeling. A simulation
model of existing scenario was developted to indentify key factors of improvement. We proposed a improved simula
tion model focusing those key
factors through which output can be improved by 8.87%.For optimization purpose of OEE, two level and three facto
rs Design of Experiments (DOE) approach was
conducted using MiniTab 18 software. By measuring the the performance of existing system, reference values are ob
tained for DOE. An optimized regression model
was found which provides information about which is most influencing factor and classic relationship between avail
abilty, performance rate and quality rate. Finally, contor plots and
response surface method results in to optimized values of three factors OEE.

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Abstract 1

  • 1. Apparel industry in Bangladesh plays a vital role behind economy growth and earning a major part of country’s exports earnings. To improve productivity and meet new challenges it is necessary that enhance operational performance and resources must be utilized properly and efficiently. Considering this, our study aims at improvement and optimization of Overall Equipment Effectiveness (OEE) basically a diagnostic tool that can help any manufacturing industries to develop their processes ensuring quality, consistency and productivity minimizing significant losses. For our study purpose we selected an apparel industry named Hoplun Bangladesh Ltd. a leading international fashion lingerie and swimwear company. A particular production line HLFS1-3-43 under sewing section is focused to conduct this study. Necessary data were collected from their IE department and the existing scenario of OEE was build up with its factors – availability, performance and quality. It was found that average OEE and other factors far from world stand ard and most significant losses were identified through pareto analysis and fishbone analysis. Availability and Performance rate factor were taken into account for improvement purpose of OEE through Simulati on Modeling. A simulation model of existing scenario was developted to indentify key factors of improvement. We proposed a improved simula tion model focusing those key factors through which output can be improved by 8.87%.For optimization purpose of OEE, two level and three facto rs Design of Experiments (DOE) approach was conducted using MiniTab 18 software. By measuring the the performance of existing system, reference values are ob tained for DOE. An optimized regression model was found which provides information about which is most influencing factor and classic relationship between avail abilty, performance rate and quality rate. Finally, contor plots and response surface method results in to optimized values of three factors OEE.