The document outlines ABB's methodology for implementing process and energy optimization through reliability and efficiency improvements. It involves designing effective maintenance programs, analyzing maintenance strategies, optimizing spare parts inventory, improving energy efficiency, and providing maintenance management and performance monitoring tools. ABB's full service licensing model provides mutual commitment through various implementation, follow-up, and performance-based agreement services.

1. The road to Reliability and Efficiency
Implementing process and energy
optimization

2. The road to Reliability and Efficiency
Methodology and Application Tools
ABB Full Service Licensing Model
Maintenance Management
Implementation & Supervision
Follow-up Performance
Design Based
Agreements
Mutual
Commitment
Maintenance Management Equipment Performance
Maintenance & Productivity Implementation +
& Supervision/ Management/Full Service/
Energy Efficiency Improvement
Turn-Around Maintenance Operation & Maintenance
Productivity Management:
Maintenance and Reliability Design: OEE Rec (Overall Equipment
Effectiveness Recorder) Maintenance Management:
EMDS (Engineering Maintenance Design System) - Productivity performance
- Design and effective maintenance program - Continuous improvement
- Failures reduction CMMS/EAM (Computerized
- Real time monitoring
Maintenance and Asset Management
RCM/FMEA+CA ANALYSIS System)
RTPI
- Maintenance strategies decisions - Maintenance process monitoring
- Real time production intelligence
- Risk reduction Spare Parts Optimization: - Maintenance, materials, personnel, costs
monitoring and management
ISPO (Inventory Spare Parts Optimizaztion) Energy Efficiency Implementation:
- Inventory optimization of materials stocks eSOMS (Electronic Shift Operator
- Safety stock redefinition E2P (Energy Efficiency Platform) + E2AM (Energy Efficiency Maintenance System)
Asset Management) + cpmPlus Energy Manager - Safe, efficient maintenance operations
Code Maker - Make an automatic overall evaluation of the energy use - Optimise planning & scheduling activities
- Codification of spare parts - Evaluation of opportunities for improvement - Real time mobile informations, handover
- Material standardization - Energy saving and log visibility

3. Contact
ABB SpA © Copyright 2012 ABB
IT-Reliability and Efficiency - rev.0 - 10/2012
Process Automation Division All rights reserved.
Specifications subject to change without notice. Pictures, schematics, and
Full Service & Global Consulting other graphics contained herein are published for illustration purposes only
Via L. Lama 33 and do not represent product configurations or functionality.
20099 Sesto San Giovanni (Milano) Italy
Phone +39 0224147239
Fax +39 0224143656
e-mail: ABB.fullservice@it.abb.com
consulting.italy@it.abb.com
www.abb.it