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Honeybee Robotics Spacecraft Mechanisms Corp. AAS, Pasadena November 19, 2008 Kris Zacny, PhD Director, Drilling & Excavation Systems   Honeybee Robotics 460 W 34 St New York, NY 10001 Ph 646-459-7836 Fx 646-459-7898 [email_address] http:// www.HoneybeeRobotics.com
What makes a company successful?
[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object]
OK, so what are we doing right or maybe wrong?
Honeybee Robotics: Manhattan “Skunkworks” Chris Chapman, President Steve Gorevan, Chairman Engineering Staff ,[object Object],[object Object],ISO 9001 AS9100 Certified
"skunkworks" describes a group given a  high degree of autonomy  and  unhampered by bureaucracy , that is tasked with working on advanced projects” wikipedia
End-to-End capabilities: self sufficient ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Facilities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
ok, so what are we doing right? we diversified…
Honeybee’s Early History Articulated Signs IBM Gripper + Tool Change FTS EOT Actuators Couplers WAM/WAF HST Tool Box Transmissions 3M LaRC Space Robotics 1983 Howmet Allied Signal 1989 ,[object Object],[object Object],[object Object],[object Object],1986 ,[object Object],Mnf Automation Pratt & Whitney ,[object Object],[object Object],[object Object],Merck – Salk Institute – ABB – Nabisco  1995 GSFC Mole Robotic Sampling Drills ,[object Object],[object Object],[object Object],First flight project  (man-rated) Component level R&D First space robotics job New Initiative:  Sample acquisition & handling Advanced Manipulation Pipe Inspection & Repair Stephen Gorevan  &  Chris Chapman  start  Honeybee Robotics  in  1983 IBM CFS ,[object Object],[object Object],Field Robotics – harsh, unstructured environments 1992 Signal Transfer
Honeybee’s Recent Work 2004 1995 2001 1998 2007 ,[object Object],[object Object],[object Object],Flight Sample Acquisition & Handling ALH84001 discovered Drill & Sample Containers Champollion/DS4 Comet Sample Return Flight Project Mars Exploration Rovers 2003/2005 Mars Sample Return Flight Project Mini-Corer Rock Abrasion Tool (RAT) Flight Project STPSat-1 2 RATs on Mars Flight Project Solar Panel Deployment Hinges Flight Project Phoenix Retractable Dust Cover Flt. Spacecraft Mechanisms Flight Project Icy Soil Acquisition Device General Flight Mechanisms Component level R&D Sampling & Excavation R&D Space R&D Docking Tech. ,[object Object],Sampling & Excavation R&D for space exploration continues to present Solar Array Deployment Spacecraft mechanism R&D MCO & MPL failures Phoenix Vibe Resistant & Robot Compatible Fasteners Ultrasonic Actuators Cap. Sensors DSX SADA PowerSail ARM Surge protection Signal Transfer ,[object Object],BA Genesis
Phoenix Scoop Timeline… Oct 2005 1 mo. 2 mos. 7 mos. 7 mos. 1 mo. Apr 2007 Initial Concept Final Concept Detailed Design Build & Env. Test Operations Test Concept Down-select: 10 to 2 Concept Down-select: 2 to 1 Final Design Approved Flight Model Delivered Rapid Prototype Design & Testing In Relevant Environments Detailed Design & Analysis Build, Test & Integrate With Robotic Arm Concept to Delivery in 17 months
Honeybee’s Recent Work 2004 1995 2001 1998 2007 ,[object Object],[object Object],[object Object],Flight Sample Acquisition & Handling ALH84001 discovered Drill & Sample Containers Champollion/DS4 Comet Sample Return Flight Project Mars Exploration Rovers 2003/2005 Mars Sample Return Flight Project Mini-Corer Rock Abrasion Tool (RAT) Flight Project STPSat-1 2 RATs on Mars Flight Project Solar Panel Deployment Hinges Flight Project Phoenix Retractable Dust Cover Flt. Spacecraft Mechanisms Flight Project Icy Soil Acquisition Device General Flight Mechanisms Component level R&D Sampling & Excavation R&D Space R&D Docking Tech. ,[object Object],Sampling & Excavation R&D for space exploration continues to present Solar Array Deployment Spacecraft mechanism R&D MCO & MPL failures Phoenix Vibe Resistant & Robot Compatible Fasteners Ultrasonic Actuators Cap. Sensors DSX SADA PowerSail ARM Surge protection Signal Transfer ,[object Object],BA Genesis
Honeybee’s Current Work EOD Digging Tool Flight Project Phoenix Icy Soil Acquisition Industrial Field Robotics Leveraging space robotic experience Defense Robotics UGV, UAV, UUV Door Breaching End-Effector Flight Spacecraft Mechanisms Flight Sample Acquisition & Handling Flight Project MSL MSL Sample Manipulation System Super RAT Leveraging space robotic experience Flight Project MSL Dust Removal Tool CMG & more Bigelow Sundancer Solar Array Deployment NSPO Mine Sampling System Flight Project Mini-LIDAR Tool Changer Dust Tolerant Connector High Temp Motor Excavation, Sampling & Proc. ORS Mini-CMG ORS Rapid S/C Assy. EBF 3  Positioner Space R&D
to reduce cost we leverage projects across DoD, NASA and commercial sector
Example 1
DoD Rapid Digging Tool ,[object Object],[object Object],[object Object]
but…  “ not enough reaction force”  will be also an issue on the Moon!
Percussive Scoop: Cost Savings ,[object Object],[object Object],[object Object],[object Object]
Remote Op for DoD and Moon ,[object Object],[object Object],[object Object],[object Object]
Example 2
In-situ soil testing DoD Requirement:  man transportable soil testing system for rapid assessment of ground strength prior to deployments of solders, tanks or temporary air fields. Problem:  current tool very heavy, slow, inaccurate, requires two man operation Strong Weak
Solution: Percussive Drive ,[object Object],[object Object],[object Object]
But, excavation or radiation shielding requires assessment of soil strength and density on the Moon too!  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Muller and King, STAIF 08
Concept for NASA Change outfit (and planet)
but astronauts time is expensive. solution? robotics!
Concept for Planetary Rover NASA Ames K-10 rover Final Concept: Auto operation ,[object Object],[object Object],[object Object]
Final Product 13.1  (28.9) Total 3.0  (6.7) Framing & Support 2.7  (6.0) Battery & Electronics 4.2  (9.2) Deployment System 3.2  (7.0) Percussion System Mass in kg (lbs)
[object Object],[object Object],[object Object],[object Object],[object Object],Other application: heat flow probe deployment
[object Object],[object Object],[object Object],[object Object],Percussive heat flow probe deployment
Example 3
Pneumatic Excavator and Transfer ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Gas in Gas in
Pneumatic excavator
Pneumatic Sample Return
What makes Honeybee Robotics successful?
innovation, diversity and leveraging of projects while maintaining strong client focus
Honeybee Robotics Spacecraft Mechanisms Corp. November 19, 2008 Kris Zacny, PhD Director, Drilling & Excavation Systems   Honeybee Robotics 460 W 34 St New York, NY 10001 Ph 646-459-7836 Fx 646-459-7898 [email_address] http:// www.HoneybeeRobotics.com

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AAS National Conference 2008: Kris Zacny

  • 1. Honeybee Robotics Spacecraft Mechanisms Corp. AAS, Pasadena November 19, 2008 Kris Zacny, PhD Director, Drilling & Excavation Systems Honeybee Robotics 460 W 34 St New York, NY 10001 Ph 646-459-7836 Fx 646-459-7898 [email_address] http:// www.HoneybeeRobotics.com
  • 2. What makes a company successful?
  • 3.
  • 4.
  • 5. OK, so what are we doing right or maybe wrong?
  • 6.
  • 7. "skunkworks" describes a group given a high degree of autonomy and unhampered by bureaucracy , that is tasked with working on advanced projects” wikipedia
  • 8.
  • 9.
  • 10. ok, so what are we doing right? we diversified…
  • 11.
  • 12.
  • 13. Phoenix Scoop Timeline… Oct 2005 1 mo. 2 mos. 7 mos. 7 mos. 1 mo. Apr 2007 Initial Concept Final Concept Detailed Design Build & Env. Test Operations Test Concept Down-select: 10 to 2 Concept Down-select: 2 to 1 Final Design Approved Flight Model Delivered Rapid Prototype Design & Testing In Relevant Environments Detailed Design & Analysis Build, Test & Integrate With Robotic Arm Concept to Delivery in 17 months
  • 14.
  • 15. Honeybee’s Current Work EOD Digging Tool Flight Project Phoenix Icy Soil Acquisition Industrial Field Robotics Leveraging space robotic experience Defense Robotics UGV, UAV, UUV Door Breaching End-Effector Flight Spacecraft Mechanisms Flight Sample Acquisition & Handling Flight Project MSL MSL Sample Manipulation System Super RAT Leveraging space robotic experience Flight Project MSL Dust Removal Tool CMG & more Bigelow Sundancer Solar Array Deployment NSPO Mine Sampling System Flight Project Mini-LIDAR Tool Changer Dust Tolerant Connector High Temp Motor Excavation, Sampling & Proc. ORS Mini-CMG ORS Rapid S/C Assy. EBF 3 Positioner Space R&D
  • 16. to reduce cost we leverage projects across DoD, NASA and commercial sector
  • 18.
  • 19. but… “ not enough reaction force” will be also an issue on the Moon!
  • 20.
  • 21.
  • 23. In-situ soil testing DoD Requirement: man transportable soil testing system for rapid assessment of ground strength prior to deployments of solders, tanks or temporary air fields. Problem: current tool very heavy, slow, inaccurate, requires two man operation Strong Weak
  • 24.
  • 25.
  • 26. Concept for NASA Change outfit (and planet)
  • 27. but astronauts time is expensive. solution? robotics!
  • 28.
  • 29. Final Product 13.1 (28.9) Total 3.0 (6.7) Framing & Support 2.7 (6.0) Battery & Electronics 4.2 (9.2) Deployment System 3.2 (7.0) Percussion System Mass in kg (lbs)
  • 30.
  • 31.
  • 33.
  • 36. What makes Honeybee Robotics successful?
  • 37. innovation, diversity and leveraging of projects while maintaining strong client focus
  • 38. Honeybee Robotics Spacecraft Mechanisms Corp. November 19, 2008 Kris Zacny, PhD Director, Drilling & Excavation Systems Honeybee Robotics 460 W 34 St New York, NY 10001 Ph 646-459-7836 Fx 646-459-7898 [email_address] http:// www.HoneybeeRobotics.com