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ZJ                                                                                                                           INTRODUCTION                                      1

                                                         INTRODUCTION

                                                                  CONTENTS

                                                                       page                                                                                            page

DESIGNATIONS, LABELS/PLATES/DECALS,                                                MEASUREMENT AND TORQUE
 CODES AND DIMENSIONS/WEIGHTS . . . . . . . 1                                       SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 7



 DESIGNATIONS, LABELS/PLATES/DECALS, CODES AND DIMENSIONS/WEIGHTS


                                                                               INDEX
                                                                       page                                                                                            page

Body Code Plate . . . . . . . . . . . . . . . . . . . . . . . .        .. 3        Vehicle   Designation . . . . . . . . . . . . . . .     .   .   .   .   .   .   .   .   .   1
Engine and Transmission/Transfer Case                                              Vehicle   Dimension . . . . . . . . . . . . . . . .     .   .   .   .   .   .   .   .   .   4
  Identification . . . . . . . . . . . . . . . . . . . . . . . . . .   .   .   4   Vehicle   Identification Number (VIN) Plate             .   .   .   .   .   .   .   .   .   3
International Vehicle Control and Display Symbols                      .   .   4   Vehicle   Safety Certification Label . . . . . .        .   .   .   .   .   .   .   .   .   3
Major Component Identification . . . . . . . . . . . . . .             .   .   4   Vehicle   Weights . . . . . . . . . . . . . . . . . .   .   .   .   .   .   .   .   .   .   4
Trailer Towing Specifications . . . . . . . . . . . . . . . .          .   .   4

VEHICLE DESIGNATION                                                                hicle code is different than the Vehicle Identification
  The Vehicle Code Designation for Grand Cherokee                                  Number (VIN) or the wheelbase/model code.
vehicles is ZJ. The code is used to identify the vehicle                             The following illustration shows the labels, decals
in charts, captions and in service procedures. The ve-                             and plates as well as locations on the vehicle (Fig. 1).
2
                                    INTRODUCTION




Fig. 1 Vehicle, Labels and PLates
                                    ZJ
ZJ                                                                                          INTRODUCTION         3

VEHICLE SAFETY CERTIFICATION LABEL                        attached to the top left side of the instrument panel.
  A certification label is attached to the left side      The VIN contains 17 characters that provide data
B-pillar (Fig. 2). The label certifies that the vehicle   concerning the vehicle. Refer to the decoding chart to
conforms to Federal Motor Vehicle Safety Standards        determine the identification of a vehicle.
(FMVSS).The label also lists the:                           The Vehicle Identification Number is also imprinted
• Month and year of vehicle manufacture.                  on the:
• Gross Vehicle Weight Rating (GVWR). The gross           • Body Code Plate.
front and rear axle weight ratings (GAWR’s) are           • Equipment Identification Plate.
based on a minimum rim size and maximum cold tire         • Vehicle Safety Certification Label.
inflation pressure.                                       • Frame rail.
• Vehicle Identification Number (VIN).
• Type of vehicle.                                        BODY CODE PLATE
• Type of rear wheels .                                     A metal Body Code plate is attached (riveted) to the
• Bar code.                                               top, left side of the radiator reinforcement. There can
• Month, Day and Hour (MDH) of final assembly.            be a maximum of seven rows of vehicle information
                                                          imprinted on the plate. The information should be
                                                          read from left to right, starting with line 1 at the
                                                          bottom of the plate up to line 7 (as applicable) at the
                                                          top of the code plate (Fig. 3).
                                                            Refer to the decoding chart to decode lines 1
                                                          through 3.
                                                            Lines 4 through 7 on the plate are imprinted in
                                                          sequence according to the following descriptions:
                                                          • 3-character sales code.
                                                          • 3-digit numerical code.
                                                          • 6-digit SEC code.
                                                            If there is not enough space left in the row for all of
                                                          the 6-digit SEC code:
                                                          • The unused space will remain blank.
                                                          • The code will be listed in the next row..
  Fig. 2 Vehicle Safety Certification Label—Typical         The last nine positions of row 7 will contain a
VEHICLE IDENTIFICATION NUMBER (VIN) PLATE                 2-digit code and a 6-digit serial number.
 The Vehicle Identification Number (VIN) plate is
                         VEHICLE IDENTIFICATION NUMBER (VIN) DECODING
4    INTRODUCTION                                                                                          ZJ

   The last code on a body code plate will be followed                BODY CODE DECODING
by the imprinted word END. When two plates are re-
quired, the last available spaces on the first plate
will be imprinted with the letters CTD (for contin-
ued).
   When a second body code plate is necessary, the
first four spaces on each row will not be used because
of the plate overlap.




                                                         VEHICLE WEIGHTS
                                                          The Vehicle Weights chart provides:
                                                         • The Gross Vehicle Weight Rating (GVWR).
                                                         • The payload.
               Fig. 3 Body Code Plate                    • The curb weight for each vehicle type/wheelbase.
ENGINE AND TRANSMISSION/TRANSFER CASE
IDENTIFICATION                                           TRAILER TOWING SPECIFICATIONS
                                                           The Trailer Towing Specifications chart provides:
  Refer to Group 9, Engines for all engine identifica-
                                                         • The maximum trailer tongue weight.
tion data.
                                                         • The maximum trailer weight.
  Refer to Group 21, Transmissions for all transmis-
                                                         • The maximum combined weight of the trailer/load/
sion/transfer case identification data.
                                                         towing vehicle with a specific engine/transmission/
                                                         axle combination.
MAJOR COMPONENT IDENTIFICATION
  Refer to the applicable group for identification       INTERNATIONAL VEHICLE CONTROL AND DISPLAY
data.
                                                         SYMBOLS
                                                           The graphic symbols illustrated in the following
VEHICLE DIMENSION
                                                         chart are used to identify various instrument con-
  The Vehicle Dimension chart provides the dimen-
                                                         trols. The symbols correspond to the controls and dis-
sions for each type of Grand Cherokee vehicle.
                                                         plays that are located on the instrument panel.
ZJ                        INTRODUCTION   5

     VEHICLE DIMENSIONS




      VEHICLE WEIGHTS
6   INTRODUCTION                                               ZJ

                         TRAILER TOWING SPECIFICATIONS




                   INTERNATIONAL CONTROL AND DISPLAY SYMBOLS
ZJ                                                                                                      INTRODUCTION        7

                            MEASUREMENT AND TORQUE SPECIFICATIONS


                                                                   INDEX
                                                              page                                                       page

Metric and English/SAE Conversion . . . . . . . . . . . . . 7           Torque Specifications   ....................... 7
Specification Notations . . . . . . . . . . . . . . . . . . . . . . 7

SPECIFICATION NOTATIONS                                                 TORQUE SPECIFICATIONS
WARNING: THE USE OF INCORRECT ATTACHING                                 TORQUE CHARTS
HARDWARE CAN RESULT IN COMPONENT DAM-                                      A torque chart for fasteners is provided at the end
AGE AND/OR PERSONAL INJURY.                                             of each group (of service information). Refer to the
                                                                        Torque Specifications chart to determine torque val-
  It is important to retain the original attaching                      ues not listed in the group.
hardware for assembly of the components. If the at-                        It is important to be aware that the torque values
taching hardware is not reusable, hardware with
                                                                        listed in the chart are based on clean and dry bolt
equivalent specifications must be used.
                                                                        threads. Reduce the torque value by 10 percent when
METRIC AND ENGLISH/SAE CONVERSION                                       the bolt threads are lubricated and by 20 percent if
  The following chart will assist in converting metric                  new.
units to equivalent English and SAE units, or vise
versa.




                               CONVERSION FORMULAS AND EQUIVALENT VALUES
8   INTRODUCTION                           ZJ



                   TORQUE SPECIFICATIONS
ZJ                                                                                        INTRODUCTION        9

BOLT THREAD AND GRADE/CLASS                                 THREAD NOTATION—SAE AND METRIC
IDENTIFICATION

THREAD IDENTIFICATION
  SAE and metric bolt/nut threads are not the same.
The difference is described in the Thread Notation
chart.

GRADE/CLASS IDENTIFICATION
  The SAE bolt strength grades range from grade 2
to grade 8. The higher the grade number, the greater
the bolt strength. Identification is determined by the
                                                         METRIC CONVERSION
line marks on the top of each bolt head. The actual
                                                           Refer to the chart to convert torque values listed in
bolt strength grade corresponds to the number of line
                                                         metric Newton-meters (N⅐m). Also, use the chart to
marks plus 2. The most commonly used metric bolt
strength classes are 9.8 and 12.9. The metric            convert between millimeters (mm) and inches (in.)
strength class identification number is imprinted on
the head of the bolt. The higher the class number,
the greater the bolt strength. Some metric nuts are
imprinted with a single-digit strength class on the
nut face. Refer to the bolt identification and bolt
strength chart.
10   INTRODUCTION                         ZJ

                    BOLT IDENTIFICATION
ZJ                   INTRODUCTION   11

     BOLT STRENGTH
12   INTRODUCTION                       ZJ

                    METRIC CONVERSION

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95ZJ_IN.PDF

  • 1. ZJ INTRODUCTION 1 INTRODUCTION CONTENTS page page DESIGNATIONS, LABELS/PLATES/DECALS, MEASUREMENT AND TORQUE CODES AND DIMENSIONS/WEIGHTS . . . . . . . 1 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 7 DESIGNATIONS, LABELS/PLATES/DECALS, CODES AND DIMENSIONS/WEIGHTS INDEX page page Body Code Plate . . . . . . . . . . . . . . . . . . . . . . . . .. 3 Vehicle Designation . . . . . . . . . . . . . . . . . . . . . . . . 1 Engine and Transmission/Transfer Case Vehicle Dimension . . . . . . . . . . . . . . . . . . . . . . . . . 4 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Vehicle Identification Number (VIN) Plate . . . . . . . . . 3 International Vehicle Control and Display Symbols . . 4 Vehicle Safety Certification Label . . . . . . . . . . . . . . . 3 Major Component Identification . . . . . . . . . . . . . . . . 4 Vehicle Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Trailer Towing Specifications . . . . . . . . . . . . . . . . . . 4 VEHICLE DESIGNATION hicle code is different than the Vehicle Identification The Vehicle Code Designation for Grand Cherokee Number (VIN) or the wheelbase/model code. vehicles is ZJ. The code is used to identify the vehicle The following illustration shows the labels, decals in charts, captions and in service procedures. The ve- and plates as well as locations on the vehicle (Fig. 1).
  • 2. 2 INTRODUCTION Fig. 1 Vehicle, Labels and PLates ZJ
  • 3. ZJ INTRODUCTION 3 VEHICLE SAFETY CERTIFICATION LABEL attached to the top left side of the instrument panel. A certification label is attached to the left side The VIN contains 17 characters that provide data B-pillar (Fig. 2). The label certifies that the vehicle concerning the vehicle. Refer to the decoding chart to conforms to Federal Motor Vehicle Safety Standards determine the identification of a vehicle. (FMVSS).The label also lists the: The Vehicle Identification Number is also imprinted • Month and year of vehicle manufacture. on the: • Gross Vehicle Weight Rating (GVWR). The gross • Body Code Plate. front and rear axle weight ratings (GAWR’s) are • Equipment Identification Plate. based on a minimum rim size and maximum cold tire • Vehicle Safety Certification Label. inflation pressure. • Frame rail. • Vehicle Identification Number (VIN). • Type of vehicle. BODY CODE PLATE • Type of rear wheels . A metal Body Code plate is attached (riveted) to the • Bar code. top, left side of the radiator reinforcement. There can • Month, Day and Hour (MDH) of final assembly. be a maximum of seven rows of vehicle information imprinted on the plate. The information should be read from left to right, starting with line 1 at the bottom of the plate up to line 7 (as applicable) at the top of the code plate (Fig. 3). Refer to the decoding chart to decode lines 1 through 3. Lines 4 through 7 on the plate are imprinted in sequence according to the following descriptions: • 3-character sales code. • 3-digit numerical code. • 6-digit SEC code. If there is not enough space left in the row for all of the 6-digit SEC code: • The unused space will remain blank. • The code will be listed in the next row.. Fig. 2 Vehicle Safety Certification Label—Typical The last nine positions of row 7 will contain a VEHICLE IDENTIFICATION NUMBER (VIN) PLATE 2-digit code and a 6-digit serial number. The Vehicle Identification Number (VIN) plate is VEHICLE IDENTIFICATION NUMBER (VIN) DECODING
  • 4. 4 INTRODUCTION ZJ The last code on a body code plate will be followed BODY CODE DECODING by the imprinted word END. When two plates are re- quired, the last available spaces on the first plate will be imprinted with the letters CTD (for contin- ued). When a second body code plate is necessary, the first four spaces on each row will not be used because of the plate overlap. VEHICLE WEIGHTS The Vehicle Weights chart provides: • The Gross Vehicle Weight Rating (GVWR). • The payload. Fig. 3 Body Code Plate • The curb weight for each vehicle type/wheelbase. ENGINE AND TRANSMISSION/TRANSFER CASE IDENTIFICATION TRAILER TOWING SPECIFICATIONS The Trailer Towing Specifications chart provides: Refer to Group 9, Engines for all engine identifica- • The maximum trailer tongue weight. tion data. • The maximum trailer weight. Refer to Group 21, Transmissions for all transmis- • The maximum combined weight of the trailer/load/ sion/transfer case identification data. towing vehicle with a specific engine/transmission/ axle combination. MAJOR COMPONENT IDENTIFICATION Refer to the applicable group for identification INTERNATIONAL VEHICLE CONTROL AND DISPLAY data. SYMBOLS The graphic symbols illustrated in the following VEHICLE DIMENSION chart are used to identify various instrument con- The Vehicle Dimension chart provides the dimen- trols. The symbols correspond to the controls and dis- sions for each type of Grand Cherokee vehicle. plays that are located on the instrument panel.
  • 5. ZJ INTRODUCTION 5 VEHICLE DIMENSIONS VEHICLE WEIGHTS
  • 6. 6 INTRODUCTION ZJ TRAILER TOWING SPECIFICATIONS INTERNATIONAL CONTROL AND DISPLAY SYMBOLS
  • 7. ZJ INTRODUCTION 7 MEASUREMENT AND TORQUE SPECIFICATIONS INDEX page page Metric and English/SAE Conversion . . . . . . . . . . . . . 7 Torque Specifications ....................... 7 Specification Notations . . . . . . . . . . . . . . . . . . . . . . 7 SPECIFICATION NOTATIONS TORQUE SPECIFICATIONS WARNING: THE USE OF INCORRECT ATTACHING TORQUE CHARTS HARDWARE CAN RESULT IN COMPONENT DAM- A torque chart for fasteners is provided at the end AGE AND/OR PERSONAL INJURY. of each group (of service information). Refer to the Torque Specifications chart to determine torque val- It is important to retain the original attaching ues not listed in the group. hardware for assembly of the components. If the at- It is important to be aware that the torque values taching hardware is not reusable, hardware with listed in the chart are based on clean and dry bolt equivalent specifications must be used. threads. Reduce the torque value by 10 percent when METRIC AND ENGLISH/SAE CONVERSION the bolt threads are lubricated and by 20 percent if The following chart will assist in converting metric new. units to equivalent English and SAE units, or vise versa. CONVERSION FORMULAS AND EQUIVALENT VALUES
  • 8. 8 INTRODUCTION ZJ TORQUE SPECIFICATIONS
  • 9. ZJ INTRODUCTION 9 BOLT THREAD AND GRADE/CLASS THREAD NOTATION—SAE AND METRIC IDENTIFICATION THREAD IDENTIFICATION SAE and metric bolt/nut threads are not the same. The difference is described in the Thread Notation chart. GRADE/CLASS IDENTIFICATION The SAE bolt strength grades range from grade 2 to grade 8. The higher the grade number, the greater the bolt strength. Identification is determined by the METRIC CONVERSION line marks on the top of each bolt head. The actual Refer to the chart to convert torque values listed in bolt strength grade corresponds to the number of line metric Newton-meters (N⅐m). Also, use the chart to marks plus 2. The most commonly used metric bolt strength classes are 9.8 and 12.9. The metric convert between millimeters (mm) and inches (in.) strength class identification number is imprinted on the head of the bolt. The higher the class number, the greater the bolt strength. Some metric nuts are imprinted with a single-digit strength class on the nut face. Refer to the bolt identification and bolt strength chart.
  • 10. 10 INTRODUCTION ZJ BOLT IDENTIFICATION
  • 11. ZJ INTRODUCTION 11 BOLT STRENGTH
  • 12. 12 INTRODUCTION ZJ METRIC CONVERSION