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ZJ                                                                                               FRAME AND BUMPERS                      13 - 1

                                           FRAME AND BUMPERS

                                                             CONTENTS

                                                              page                                                                        page

BUMPERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2   FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1



                                                                 FRAME

GENERAL INFORMATION
  Jeep Grand Cherokee vehicles do not have a con-
ventional frame (Fig. 1). They are constructed as a
unitized body and frame. Jeep unibodies are con-
structed from special high-strength steel and coated
metals. This process reduces weight and provides
strength to withstand the forces applied against
structural members. The structural members provide
a unibody that has great structural strength.
  A vehicle is designed within a three dimensional
grid partitioned into 100 mm (3.92 in.) cubes. The
lines that make the grid run in three planes defined
as X, Y and Z (Fig 1.). The X-plane extends from the
front to the rear of the vehicle. The Y-plane extends
from 50 mm (2.00 in.) below the frame rails upward
(Datum). The Z-plane extends from the center line
(C/L) of the vehicle outward. The Zero point of the                                         Fig. 1 Grand Cherokee
grid is located 50 mm (2.00 in.) below the front Prin-                  • (5) Interior trim and accessory damage.
ciple Location Points (PLPs) at the center line of the
vehicle. Most Z-plane dimensions are symmetrical to                     DAMAGE REPAIR
the center line.                                                          A logical approach to damage repair must be used.
                                                                        Usually, the repairs are done in the reverse order of
COLLISION DAMAGE                                                        consequence.
                                                                          Also, when there is damage to a unibody, the criti-
DAMAGE DIAGNOSIS
  A unibody reacts differently to impact than a vehi-                   cal alignment points must be returned to the manu-
cle with a conventional frame. While damage at the                      facturer’s specifications (Figs. 2 and 3). This entails:
point of impact is noticed, the extent of hidden dam-                   • Accurate measurement.
age must be diagnosed to expose it.                                     • Repetitive measurement.
  With unibody construction, there are five logical ar-                 • Re-check of measurements.
eas to examine to expose damage.                                          Collision damage repair can be done right the first
• (1) Damage at immediate point of impact—pri-                          time:
mary damage.                                                            • If the fundamental steps for damage repair are
• (2) Other body damage—secondary damage.                               correctly followed.
• (3) Damage to exterior trim and other attached                        • If the basic structural details of unibody construc-
components.                                                             tion are correctly considered.
• (4) Damage to mechanical components.
13 - 2   FRAME AND BUMPERS                                        ZJ




                         Fig. 2 Frame Dimension Locations—Front
ZJ                                       FRAME AND BUMPERS   13 - 3




     Fig. 3 Frame Dimension Locations—Rear
13 - 4       FRAME AND BUMPERS                                                                                                              ZJ

                                                                BUMPERS


                                                                     INDEX
                                                                page                                                                      page

Front Bumper/Fascia . . . . . . . . . . . . . . . . . . . . . . . . 4     Rear Bumper Fascia . . . . . . . . . . . . . . . . . . . . . . . . 6
Front Tow Hooks . . . . . . . . . . . . . . . . . . . . . . . . . . . 4   Rear Tow Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Rear Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

FRONT BUMPER/FASCIA
GENERAL INFORMATION
  The Grand Cherokee front bumper is actually a
bumper fascia incorporated with a lower welded
crossmember. The lower crossmember is a fixed
welded structure. To replace the crossmember a
frame machine should be used to correctly align the
crossmember to the unibody.

REMOVAL
  (1) Remove grille screws at grille opening rein-
forcement (GOR) (Fig. 1).
  (2) Unsnap lower clips at grille. Remove grille from
(GOR).
  (3) Remove turn signals, side markers and head-
                                                                                         Fig. 2 Lower Fascia Removal
lamps. Refer to Group 8L, Lamps for service informa-
tion.
  (4) Remove the retainers at the front fascia (Fig.
2).
  (5) Remove the plastic rivets at each front wheel
well (Fig. 3).
  (6) Slide the fascia off of the retainer pegs at the
side of the fender attach brackets. Using a small
screwdriver, pull up on locating tangs under turn sig-
nal mounting location.
  (7) Remove the fascia from the vehicle (Fig. 2).




                                                                                          Fig. 3 Wheel Well Retainers
                                                                          FRONT TOW HOOKS
                                                                          REMOVAL
                                                                            (1) Remove the nuts and bolts that attach the tow
                                                                          hooks to the lower crossmember (Fig. 4).
                                                                            (2) Remove the tow hooks from the lower cross-
                                                                          member (Fig. 4).


                     Fig. 1 Grille Removal
  Reverse removal procedure for installation.
ZJ                                                                          FRAME AND BUMPERS            13 - 5

                                                            (10) Remove the lower retainers from the bumper
                                                          fascia (Fig. 6).
                                                            (11) Remove the bumper fascia from the bumper.

                                                          INSTALLATION
                                                            (1) Install brackets onto bumper beam.
                                                            (2) Install beam/brackets onto vehicle rails finger-
                                                          tight (Fig. 6).
                                                            (3) Install fascia onto bumper assembly (Fig. 6).
                                                            (4) Check gaps and fit. Adjust as necessary.
                                                          Tighten bolts to 56 N⅐m (41 ft-lbs).
                                                            (5) Install scuff pad (Fig. 6).
                                                            (6) If removed, install the trailer hitch. If neces-
                                                          sary, refer to the installation procedure within Group
                                                          23, Body Components.




              Fig. 4 Tow Hook Removal
INSTALLATION
  (1) Position the tow hooks at the lower crossmem-
ber. Install the bolts and nuts that attach tow hooks               Fig. 5 Bumper Support Bracket
(Fig. 4). Tighten the retaining nuts to 100 N⅐m (74 ft-
lbs) torque.

REAR BUMPER
REMOVAL
  (1) For vehicles equipped with a trailer hitch, re-
move the hitch before removing the bumper. If neces-
sary, refer to the removal procedure within Group 23,
Body Components.
  (2) Raise and support the rear of the vehicle.
  (3) Support the bumper.
  (4) Remove push-in retainers at each side rear
wheel well.
  (5) Remove the bolts that attach the bumper sup-
port brackets to the rear rails (Fig. 5).
  (6) Slide the bumper beam/fascia off of the retainer
pegs on the side of the lower quarter panel.
  (7) Remove the beam/fascia from the vehicle.
  (8) Remove the bumper support brackets from the
bumper (Fig. 6).
  (9) Remove the upper scuff pad from the bumper
fascia by squeezing fasteners and pushing through                       Fig. 6 Bumper Removal
slots.(Fig. 6).
13 - 6    FRAME AND BUMPERS                                                         ZJ

REAR BUMPER FASCIA
REMOVAL
  (1) For vehicles equipped with a trailer hitch, re-
move the hitch before removing the bumper fascia. If
necessary, refer to the removal procedure within
Group 23, Body Components.
  (2) Raise and support the rear of the vehicle.
  (3) Remove the upper scuff pad from fascia (Fig.
6).
  (4) Remove the lower retainers from fascia (Fig. 6).
  (5) Remove the push-in retainers located at the
rear wheel well on each side.
  (6) Remove the fascia from the bumper.
  For installation, reverse removal procedure.

REAR TOW HOOK
REMOVAL
  (1) Remove the nuts and bolts that attach the tow
hook to the lower crossmember (Fig. 7).
  (2) Remove the tow hook from the lower crossmem-
                                                          Fig. 7 Tow Hook Removal
ber (Fig. 7).
INSTALLATION
  (1) Position the tow hook at the lower crossmem-
ber. Install the bolts and nuts that attach tow hook
(Fig. 7). Tighten the retaining nuts to 100 N⅐m (74 ft-
lbs) torque.

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95ZJ_13.PDF

  • 1. ZJ FRAME AND BUMPERS 13 - 1 FRAME AND BUMPERS CONTENTS page page BUMPERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FRAME GENERAL INFORMATION Jeep Grand Cherokee vehicles do not have a con- ventional frame (Fig. 1). They are constructed as a unitized body and frame. Jeep unibodies are con- structed from special high-strength steel and coated metals. This process reduces weight and provides strength to withstand the forces applied against structural members. The structural members provide a unibody that has great structural strength. A vehicle is designed within a three dimensional grid partitioned into 100 mm (3.92 in.) cubes. The lines that make the grid run in three planes defined as X, Y and Z (Fig 1.). The X-plane extends from the front to the rear of the vehicle. The Y-plane extends from 50 mm (2.00 in.) below the frame rails upward (Datum). The Z-plane extends from the center line (C/L) of the vehicle outward. The Zero point of the Fig. 1 Grand Cherokee grid is located 50 mm (2.00 in.) below the front Prin- • (5) Interior trim and accessory damage. ciple Location Points (PLPs) at the center line of the vehicle. Most Z-plane dimensions are symmetrical to DAMAGE REPAIR the center line. A logical approach to damage repair must be used. Usually, the repairs are done in the reverse order of COLLISION DAMAGE consequence. Also, when there is damage to a unibody, the criti- DAMAGE DIAGNOSIS A unibody reacts differently to impact than a vehi- cal alignment points must be returned to the manu- cle with a conventional frame. While damage at the facturer’s specifications (Figs. 2 and 3). This entails: point of impact is noticed, the extent of hidden dam- • Accurate measurement. age must be diagnosed to expose it. • Repetitive measurement. With unibody construction, there are five logical ar- • Re-check of measurements. eas to examine to expose damage. Collision damage repair can be done right the first • (1) Damage at immediate point of impact—pri- time: mary damage. • If the fundamental steps for damage repair are • (2) Other body damage—secondary damage. correctly followed. • (3) Damage to exterior trim and other attached • If the basic structural details of unibody construc- components. tion are correctly considered. • (4) Damage to mechanical components.
  • 2. 13 - 2 FRAME AND BUMPERS ZJ Fig. 2 Frame Dimension Locations—Front
  • 3. ZJ FRAME AND BUMPERS 13 - 3 Fig. 3 Frame Dimension Locations—Rear
  • 4. 13 - 4 FRAME AND BUMPERS ZJ BUMPERS INDEX page page Front Bumper/Fascia . . . . . . . . . . . . . . . . . . . . . . . . 4 Rear Bumper Fascia . . . . . . . . . . . . . . . . . . . . . . . . 6 Front Tow Hooks . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Rear Tow Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Rear Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 FRONT BUMPER/FASCIA GENERAL INFORMATION The Grand Cherokee front bumper is actually a bumper fascia incorporated with a lower welded crossmember. The lower crossmember is a fixed welded structure. To replace the crossmember a frame machine should be used to correctly align the crossmember to the unibody. REMOVAL (1) Remove grille screws at grille opening rein- forcement (GOR) (Fig. 1). (2) Unsnap lower clips at grille. Remove grille from (GOR). (3) Remove turn signals, side markers and head- Fig. 2 Lower Fascia Removal lamps. Refer to Group 8L, Lamps for service informa- tion. (4) Remove the retainers at the front fascia (Fig. 2). (5) Remove the plastic rivets at each front wheel well (Fig. 3). (6) Slide the fascia off of the retainer pegs at the side of the fender attach brackets. Using a small screwdriver, pull up on locating tangs under turn sig- nal mounting location. (7) Remove the fascia from the vehicle (Fig. 2). Fig. 3 Wheel Well Retainers FRONT TOW HOOKS REMOVAL (1) Remove the nuts and bolts that attach the tow hooks to the lower crossmember (Fig. 4). (2) Remove the tow hooks from the lower cross- member (Fig. 4). Fig. 1 Grille Removal Reverse removal procedure for installation.
  • 5. ZJ FRAME AND BUMPERS 13 - 5 (10) Remove the lower retainers from the bumper fascia (Fig. 6). (11) Remove the bumper fascia from the bumper. INSTALLATION (1) Install brackets onto bumper beam. (2) Install beam/brackets onto vehicle rails finger- tight (Fig. 6). (3) Install fascia onto bumper assembly (Fig. 6). (4) Check gaps and fit. Adjust as necessary. Tighten bolts to 56 N⅐m (41 ft-lbs). (5) Install scuff pad (Fig. 6). (6) If removed, install the trailer hitch. If neces- sary, refer to the installation procedure within Group 23, Body Components. Fig. 4 Tow Hook Removal INSTALLATION (1) Position the tow hooks at the lower crossmem- ber. Install the bolts and nuts that attach tow hooks Fig. 5 Bumper Support Bracket (Fig. 4). Tighten the retaining nuts to 100 N⅐m (74 ft- lbs) torque. REAR BUMPER REMOVAL (1) For vehicles equipped with a trailer hitch, re- move the hitch before removing the bumper. If neces- sary, refer to the removal procedure within Group 23, Body Components. (2) Raise and support the rear of the vehicle. (3) Support the bumper. (4) Remove push-in retainers at each side rear wheel well. (5) Remove the bolts that attach the bumper sup- port brackets to the rear rails (Fig. 5). (6) Slide the bumper beam/fascia off of the retainer pegs on the side of the lower quarter panel. (7) Remove the beam/fascia from the vehicle. (8) Remove the bumper support brackets from the bumper (Fig. 6). (9) Remove the upper scuff pad from the bumper fascia by squeezing fasteners and pushing through Fig. 6 Bumper Removal slots.(Fig. 6).
  • 6. 13 - 6 FRAME AND BUMPERS ZJ REAR BUMPER FASCIA REMOVAL (1) For vehicles equipped with a trailer hitch, re- move the hitch before removing the bumper fascia. If necessary, refer to the removal procedure within Group 23, Body Components. (2) Raise and support the rear of the vehicle. (3) Remove the upper scuff pad from fascia (Fig. 6). (4) Remove the lower retainers from fascia (Fig. 6). (5) Remove the push-in retainers located at the rear wheel well on each side. (6) Remove the fascia from the bumper. For installation, reverse removal procedure. REAR TOW HOOK REMOVAL (1) Remove the nuts and bolts that attach the tow hook to the lower crossmember (Fig. 7). (2) Remove the tow hook from the lower crossmem- Fig. 7 Tow Hook Removal ber (Fig. 7). INSTALLATION (1) Position the tow hook at the lower crossmem- ber. Install the bolts and nuts that attach tow hook (Fig. 7). Tighten the retaining nuts to 100 N⅐m (74 ft- lbs) torque.