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FIVE S STARTS WITH EACH
INDIVIDUAL IN A WORK PLACE
   Five S is a concept for proper
    housekeeping and it is also known
     as ‘workplace management’
   Five S is a series of steps taken for
    sustained house-keeping and work
    place management practices.


                                            2
SEIRI

                                                SEITON

                                                SEISO

                                               SEIKETSU

                                              SHITSUKE
Japanese in their language call these
steps as seiri, seiton, seiso, seiketsu and
shitsuke.                                                 3
An accumulation of unwanted items, takes
up the precious space and affects efficiency.
By practicing ‘SEIRI’, we can discard
unwanted things and stop further waste.
 Reorganization - Form a team for proper planning.
 To locate unwanted items – carry out survey of
  work place.
 To recognize necessary and unwanted items - Use
  KJ Method (Affinity Diagram), Pareto analysis,
  functional analysis, take inventory etc. )
 Method of sorting – Tag usage

                                                      4
 To categorize the necessary items – Apply
  Stratification Management.
 To avoid time wastage & to bring the attention
  – do proper labeling of items.
 Rarely needed items – Store in ware house.
 Occasionally used items – Organize & keep at
  central place.
 Frequently used items - Keep neatly in a handy
   and easily identified place.
 Unnecessary items - If useful in other section
  or unit, hand over to them / sell / dispose.

                                                   5
   Avoidance of error.
   Easy access to things.
   Eliminated unsafe situation.
   Prevented rusting or damage to
    materials
   Reduced inventory by disposal
    of    scrap      material/excess
    materials.

                                       6
   ‘SEITON’ means ‘straightening’ or neatness
    i.e. maintaining things in the right way.
   ‘SEITON’ helps to decide the way things
    are to be placed for smooth working.
   ‘SEITON’ involves safety and productivity.
   ‘SEITON’ helps in upkeep of Quality &
    Minimized inventory



                                                 7
   It Keeps things based on: What, Where,
    How and How Much?
   Always keep things where they are required.
   All items are categorized and labeled.
   Care is taken to avoid duplication of same
    item.
   Keep items in a place (below table, work
    benches, fume hoods etc.) for easy access.


                                                  8
   Easy to identify when materials
    are taken out from their
    location.
   Creates work effectiveness.
   Creates safety atmosphere.
   Better identification by using
    color coding.
                                      9
‘SEISO’ is inspection.
 Approach for cleaning:
 o Assign roles and responsibilities
 o Specify roles and work areas for
   SEISO
Inspection and feed-back
 o Provide     necessary    tools    and
   equipments
 o Make SEISO a day-to-day routine

                                           10
It means ‘Standardization’
• Standardized/ systematized storage /
   handling of items
• Impart knowledge systematically
• Improve Visual Management
• Improve alertness and control
• Use labels for Visual Management
• Position marking

                                         11
It means Routine and self-righteousness
 Make the tasks - small or big - a habit
 Give      clear      Instructions       /
   communications




                                              12
 Remove Irrelevant materials from lockers,
    file cabinets, almiras, side racks etc.
   Necessary items shall be kept in a proper
    way.
   File index shall be prepared neatly. No
    loose paper shall be kept in any file.
   Glass top on table shall be kept clean.
   Locations shall be fixed for telephone, desk
    calendar, in-out tray etc.

                                                   13
 Every thing shall be kept with proper
    labeling.
   Calendar and all visual displays of the room
    have to be updated.
   Local Area network (LAN) and storing
    reference information in compact disc shall
    be adopted to reduce the paper work and
    avoid keeping unwanted information in the
    PC.
   Every thing shall be stored in a fixed place.
    Old records shall be kept with proper
    identification.
   All dividing lines and notice boards shall be
    clearly indicated.
                                                    14
 Regular cleaning of floor, windows,
  windowsills and shelves, corners of the
  wall, ceiling, grills has to be done.
 Floor conditions, electrical fittings,
  proper plugs, sufficient light, condition
  of table and chair shall be taken care of.
 Prefix location for waste box and
  system for getting rid of waste paper
  implementation.

                                               15
PLAN
ACTION

         IMPLEMENT &    STREAMLINE
           CONTINUE     WORKPLACE




           ORGANISE,    COLLECT DATA,
         REORGANISE &      ANALYSE,
            VERIFY       SEGREGATE &
                            TRAIN


 CHECK                                   DO

                                               16
1.   Individuals responsibility
2.   Audit sheet
3.   Action to be taken/job to be
     done
4.   Standard practice
5.   Minutes of the meetings

                                    17
TOOLS USED
TOOLS USED           TECHNIQUES
                     TECHNIQUES
                     USED
                     USED


1. Data collection
1. Data collection   1. Brain storming
                     1. Brain storming
2. Pie chart
2. Pie chart         2. Deming circle
                     2. Deming circle


                                         18
Himangi Thattey

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5 S

  • 1. FIVE S STARTS WITH EACH INDIVIDUAL IN A WORK PLACE
  • 2. Five S is a concept for proper housekeeping and it is also known as ‘workplace management’  Five S is a series of steps taken for sustained house-keeping and work place management practices. 2
  • 3. SEIRI SEITON SEISO SEIKETSU SHITSUKE Japanese in their language call these steps as seiri, seiton, seiso, seiketsu and shitsuke. 3
  • 4. An accumulation of unwanted items, takes up the precious space and affects efficiency. By practicing ‘SEIRI’, we can discard unwanted things and stop further waste.  Reorganization - Form a team for proper planning.  To locate unwanted items – carry out survey of work place.  To recognize necessary and unwanted items - Use KJ Method (Affinity Diagram), Pareto analysis, functional analysis, take inventory etc. )  Method of sorting – Tag usage 4
  • 5.  To categorize the necessary items – Apply Stratification Management.  To avoid time wastage & to bring the attention – do proper labeling of items.  Rarely needed items – Store in ware house.  Occasionally used items – Organize & keep at central place.  Frequently used items - Keep neatly in a handy and easily identified place.  Unnecessary items - If useful in other section or unit, hand over to them / sell / dispose. 5
  • 6. Avoidance of error.  Easy access to things.  Eliminated unsafe situation.  Prevented rusting or damage to materials  Reduced inventory by disposal of scrap material/excess materials. 6
  • 7. ‘SEITON’ means ‘straightening’ or neatness i.e. maintaining things in the right way.  ‘SEITON’ helps to decide the way things are to be placed for smooth working.  ‘SEITON’ involves safety and productivity.  ‘SEITON’ helps in upkeep of Quality & Minimized inventory 7
  • 8. It Keeps things based on: What, Where, How and How Much?  Always keep things where they are required.  All items are categorized and labeled.  Care is taken to avoid duplication of same item.  Keep items in a place (below table, work benches, fume hoods etc.) for easy access. 8
  • 9. Easy to identify when materials are taken out from their location.  Creates work effectiveness.  Creates safety atmosphere.  Better identification by using color coding. 9
  • 10. ‘SEISO’ is inspection.  Approach for cleaning: o Assign roles and responsibilities o Specify roles and work areas for SEISO Inspection and feed-back o Provide necessary tools and equipments o Make SEISO a day-to-day routine 10
  • 11. It means ‘Standardization’ • Standardized/ systematized storage / handling of items • Impart knowledge systematically • Improve Visual Management • Improve alertness and control • Use labels for Visual Management • Position marking 11
  • 12. It means Routine and self-righteousness  Make the tasks - small or big - a habit  Give clear Instructions / communications 12
  • 13.  Remove Irrelevant materials from lockers, file cabinets, almiras, side racks etc.  Necessary items shall be kept in a proper way.  File index shall be prepared neatly. No loose paper shall be kept in any file.  Glass top on table shall be kept clean.  Locations shall be fixed for telephone, desk calendar, in-out tray etc. 13
  • 14.  Every thing shall be kept with proper labeling.  Calendar and all visual displays of the room have to be updated.  Local Area network (LAN) and storing reference information in compact disc shall be adopted to reduce the paper work and avoid keeping unwanted information in the PC.  Every thing shall be stored in a fixed place. Old records shall be kept with proper identification.  All dividing lines and notice boards shall be clearly indicated. 14
  • 15.  Regular cleaning of floor, windows, windowsills and shelves, corners of the wall, ceiling, grills has to be done.  Floor conditions, electrical fittings, proper plugs, sufficient light, condition of table and chair shall be taken care of.  Prefix location for waste box and system for getting rid of waste paper implementation. 15
  • 16. PLAN ACTION IMPLEMENT & STREAMLINE CONTINUE WORKPLACE ORGANISE, COLLECT DATA, REORGANISE & ANALYSE, VERIFY SEGREGATE & TRAIN CHECK DO 16
  • 17. 1. Individuals responsibility 2. Audit sheet 3. Action to be taken/job to be done 4. Standard practice 5. Minutes of the meetings 17
  • 18. TOOLS USED TOOLS USED TECHNIQUES TECHNIQUES USED USED 1. Data collection 1. Data collection 1. Brain storming 1. Brain storming 2. Pie chart 2. Pie chart 2. Deming circle 2. Deming circle 18