Digital fabrication technology, commonly known as 3D printing or additive manufacturing, uses progressive material addition to construct physical items from a geometrical representation (Shahrubudin et al. 2019). 3D printing technology is a used to create prototype rapidly. Recent years have seen the introduction of cutting-edge technologies like 3D printing, which have opened up fascinating new possibilities for the agricultural industry. In contrast to conventional manufacturing, which uses subtractive manufacturing to separate a component of a material from its larger part in order to generate a desired product, this technique significantly lowers wastage and lead time and produce complex shapes. In Agriculture, 3D printing is particularly useful for producing farming implements and replacement components without sacrificing quality. Due to their affordability and ease of printing, PLA and ABS thermoplastics are the most popular materials used for 3D printing in the agricultural industry (Crisostomo et al. 2021). The food sector primarily employs 3D printing to accelerate the modification of personal nutrition and to assist persons with swallowing problems in increasing their food intake. In terms of the environment, relevant use of additive manufacturing includes the manufacture of recycled filaments as well as sections of equipment used for air quality monitoring and wastewater treatment devices. A new research opportunity involves the use of 3D printing in soil science to study problems with carbon and nitrogen cycle and storage that have an impact on biomass production and biodiversity (Arrieta-Escobar et al. 2020).
2. S. No Advisory
Committee
Name, Designation & Department
1 Chairperson Dr. C. SHARMILA RAHALE
Assistant Professor (SS&AC)
Centre for Agricultural Nano Technology,
Tamil Nadu Agricultural University,
Coimbatore – 641003.
2 Members Dr. R. SHANMUGASUNDARAM
Professor (SS&AC)
Department of Soil Science and Agricultural Chemistry,
Tamil Nadu Agricultural University,
Coimbatore – 641003.
Dr. V. PALANISELVAM
Associate Professor (Bio-energy)
Department of Renewable Energy Engineering
Tamil Nadu Agricultural University,
Coimbatore – 641003.
Dr. N. SARANYA
Assistant Professor (Bioinformatics)
Department of Plant Molecular Biology & Bioinformatics,
Tamil Nadu Agricultural University,
Coimbatore – 641003.
Advisory committee
3. Introduction
Principle behind 3D printing
History & Projected Growth
Practical use of 3D printers
Ways of Fabrication/Manufacturing Model
How it prints?
Materials used in 3D Printing
Applications - Agriculture, medical, commercial industries and so on.
Conclusion and Future perspectives.
List of Contents
5. • Additive process – Object created by laying down successive layers of
material in desired shapes.
• 3D printer uses Virtual, Mathematical model to construct a physical artifact.
What is 3D Printing ?
Designing
Printing
Post-
Processing
8. 1987
1984
1981
1920
History Building on Ralf Baker’s Work – Making decorative articles
(Patent US423647A)
Hideo Kodama (Nagoya Municipal Industrial R.I)
Laser cured resin rapid prototyping
Stereolithography
Chuck Hull
First 3D Printer(STL)
9. 2005
1993
1992 Layer by layer prototype manufacturing
Massachusetts Institute of Technology – Patented 3D –
Differ from ink 2D.
3D Kidney - Miniature
History
2002
Z corp – Spectrum Z510 – first HD colour 3D printer
10. 2012
2011
2009
2006 SLS (Selective Laser Synthesis)
Cells to blood vessels –
Bio-printing – Dr. Gabor Forgaus
History
First 3D printed Aircraft - Car – Gold
first 3D printed Jaw prosthesis implant Dutch doctors &
engineers – Layerwise
11. Growth
• It is seen that the 3D Printing industry is grown 300%
• Source : http://on3dprinting.com/2012/08/06/infographic-how-3d-printing-works-
industry-growth-stocks-and-more/
Waller et al. (2020)
12. Funding Trends by Geography
Investments ($M) in 3D Printing
Stansbury et al. (2017)
14. How to do your 3D CAD Model?
There exist several applications that you can use to design 3D models
• Solid Works
• AutoCAD
• Sketch up
• Autodesk123D
• Blender
• FreeCAD
In Hack-a-Day blog you can find through introduction tutorials
for each of the cited applications
Just Google:
“Hackaday 3D Printering: Making a Thing”
15. 3D – CAD Design
Some other tools can be used to quickly turn an idea into a 3D model
• They already provide several 3D model templates as numbers, letters and common geometric figures
• Web browser based
• Very intuitive
www.tinkercad.com www.3dtin.com
www.thingiverse.com www.thingtracker.net/
www.youmagine.com/
17. • The process of joining materials to make objects from 3D Model Data, usually
layer upon layer, as opposed to subtractive manufacturing technologies.
Mohamed et al. (2015)
Additive Manufacturing
18. Generate
3D Model
Creation
of STL file
Software
slicer - 3D
model into
thin slices
Machine
builds it
layer by
layer
Clean up
and post
curing
Surface
finishing
Steps for Additive Manufacturing
Cura/
Repetier
20. 01
3D Printing Process - Classification
06
05
04
02 03
• FDM
• DIW
Material Extrusion
• SLS
• SLM
• EBM
Powder Bed Fusion
• Polyjet/Inkjet
Printing (MJM)
Material Jetting
• SLA
Vat Photopolymerization
• Indirect Inkjet
Printing (3DP)
Binder Jetting
• EBW
• LENS
Direct Energy Deposition
21. PrinterInks
1. Colloidal inks
2. Fugitive ink
3. Nanoparticle ink
4. Polyelectrolyte ink
5. Sol-gel ink
Additive Manufacturing Technologies and their Base Material
Methods Material
Fused Deposition Modeling Thermoplastic polymers
Powder Bed Fusion (SLS,SLM) Compacted fine powder, Metal,
Alloys,Ceramic,Polymer Materials
Inkjet printing and contour grafting Dispersion of particle in liquid (Ink or
Paste)
Steriolithography A Resin with photoactive polymers
Direct energy deposition Metals and alloys in the form of
powder or wire
Ceramics and polymers
Laminated object
manufacturing
Polymer composites
Ceramics
Paper
Metal-filled tapes
Metal rolls
22. Common 3D Printing Technologies
• FFF or FDM – uses spools of filament.
• SLA – Solidifies photosensitive resin.
• PBF - Fuse particles with powerful laser.
• Material or binder jetting – tiny
droplets of material are deposited onto a
bed of powder.
Srinivasan et al. (2021)
36. Direct Energy Deposition (EBAM)
Electron Beam Additive
Manufacturing (EBAM)
• The process focuses an
electron beam on metal
alloy feedstock in wire
form, which is fed into the
beam in a vacuum,
creating a molten metal
pool that solidifies
immediately.
56. A.M. in Aerospace
Laser Sintered leap engine fuel nozzle
FDM layup tool – Aircraft IR camera fairings
SLS 3D - Small Jet engine
World’s first 3D printed aircraft Model - SLS
61. Advantages
• Reduce costs and speed up the process.
• Increase innovation.
• More Mechanical properties.
• 3D models of buildings can be easily created.
• More complex - “Design Anywhere /
Manufacture Anywhere”.
DISADVANTAGES
• Construction of large parts is not possible but research are going to make large machines.
• Machine cost is high
62. • Customized design
• Recycled materials
• Develop potential material
• Equipment invention
• Machine compatibility
• Software upgrade/troubleshoot
• Environmental impact
• IPR
• Market competition
• Expensive Equipment
• Production time
• Quality differs from printers
• Limited material selection
• Product size issues
• Low cost
• High efficiency process
• Customized model
• Positive market trend
• High product quality
Strength Weakness
Opportunity
Threats
SWOT analysis
[Quanjin et al. (2020)]
64. Key Conclusion
Emerging Market Potential
• Aerospace, Agriculture, Automotive, Defense, Health care, Infrastructure,
Manufacturing, Packaging, etc..,
Evolving Ecosystem
• Research laboratories, universities, and companies.
Technology
• 3D printing technology (software, hardware, 3D printing materials) is still in early
phase of S-curve. Dominant hardware/software architecture yet to established. 3D
printing smart materials is building up. 3D technology will be getting increasingly
popular as the trends toward its integration with giant industries like manufacturing and
healthcare, have increased.
65. Reference
1. J.A. Arrieta-Escobar, et al.(2020), 3D printing: An emerging opportunity for soil science. Geoderma
https://doi.org/10.1016/j.geoderma.2020.114588
2. J. M. Pearce (2015), “Applications of Open Source 3-D Printing on Small Farms,” Organic Farming,
vol. 1, issue 1, pp 19–35. 2015.
3. Chaudhary et al. (2022) Additive manufacturing by digital light processing: a review. Progress in
Additive Manufacturing (2023) 8:331–351.
4. Crisostomo et al. (2021) 3D Printing Applications in Agriculture, Food Processing, and Environmental
Protection and Monitoring. Advance Sustainable Science, Engineering and Technology Vol. 3, No.2.
5. T. D., Kashani et al. (2018). Additive manufacturing (3D printing): A review of materials, methods, applications
and challenges. Composites Part B: Engineering, 143, 172-196.
6. Schubert et al. (2014). Innovations in 3D printing: a 3D overview from optics to organs. British Journal of
Ophthalmology, 98(2), 159-161.
7. Grinberg et al. (2019). 4D Printing based piezoelectric composite for medical applications. Journal of Polymer
Science Part B: Polymer Physics, 57(2), 109-115.
Not only these 3 websites which are mentioned in the video, so many other websites also have free 3D Models.
1. https://www.youmagine.com/
2. https://pinshape.com/
3. https://fab365.net/
4. https://grabcad.com/
5. https://www.threeding.com/
6. https://free3d.com/
These 2 websites will have a collection of 3D models from other websites:
1. https://www.yeggi.com/
2. https://www.stlfinder.com/
S. Scott Crump 1980
1990 by Stratasys
Slicer- Cura or Repetier
3D CAD
Layer by layer – predetermined shape
Final object
Based on Material Nature
Materials : PLA (polyactic acid) and ABS (Acrylonitrile butadiene styrene)
Solidfy at 200 C(392F)
Polycarbonates such as PET, PS, ASA, PVA, Nylon, and even composite filaments based on metal, stone, wood and even chocholate food materials
Thermoplastic Elastomer TPE
Nylon (Synthetic Polymers)
Excellent mechanical properties
Low friction
Absorbs moisture
May require specialized hot end nozzle
PLA (Polylactic Acid)
Cheap and easy to print
Brittle
Degrades in outdoor environments
Standard FDM printer
Source : metal and plastics like nylon
Thin layers of very fine powders, which are spread and closely packed on a platform.
The powders in each layer are fused together with a laser beam or a binder.
Subsequent layers of powders are rolled on top of previous layers and fused together until the final 3D part is built
The excess powder is then removed by a vacuum and if necessary, further processing and detailing such as coating, sintering or infiltration are carried out.
Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction.
This metal printing method is very similar to the Direct Metal Laser Sintering (DMLS) process in terms of the formation of parts from metal powder.
The key difference is the heat source, which, as the name suggests is an electron beam, rather than a laser, which necessitates that the procedure is carried out under vacuum conditions.
EBM has the capability of creating fully-dense parts in a variety of metal alloys.
Stable ceramic suspension e.g. zirconium oxide powder in water is pumped and deposited in the form of droplets via the injection nozzle onto the substrate.
The droplets then form a continuous pattern which solidifies to sufficient strength in order to hold subsequent layers of printed materials.
Two main types of ceramic inks are wax-based inks and liquid suspensions.
Wax-based inks are melted and deposited on a cold substrate in order to solidify. liquid suspensions are solidified by liquid evaporation.
3D printing process whereby the actual build materials (in liquid or molten state) are selectively jetted through multiple jet heads (with others simultaneously jetting support materials).
The materials tend to be liquid photopolymers, which are cured with a pass of UV light as each layer is deposited.
The nature of this product allows for the simultaneous deposition of a range of materials, which means that a single part can be produced from multiple materials with different characteristics and properties.
layer by layer by directing energy via laser or electron beam at sprayed metal powder or wire feedstock.
Depositing of metal in one way or another such that directed energy can transform the metal into points in space relative to a 3D model that was created on a computer.
The transformation is the melting of the metal into a solidified position such that a continuous layer by layer is constructed on a build platform.
Two Level DED
Laser Engineered Net Shaping (LENS)
Electron Beam Freeform Fabrication.
Laser Engineering Net Shape (LENS)
The laser beam melts the powder into the desired shape relative to a 3D CAD model.
It is possible to use multiple metal inputs that enable these machines to 3D print metal alloys on the fly. LENS machines can make structural finished parts.
The SDL 3D printing process builds parts layer by layer using standard copier paper.
Each new layer is fixed to the previous layer using an adhesive, which is applied selectively according to the 3D data supplied to the machine.
The nature of this product allows for the simultaneous deposition of a range of materials, which means that a single part can be produced from multiple materials with different characteristics and properties.
Referred more than 41 articles
3D Printing Saves Time and Money in Urban Farming Product Design and Prototyping
3Dponics is Modernizing Urban Agriculture Further With New 3D Printed Cube Garden – Indoor Gardening
Myanmar Farmers Utilize MakerBot 3D Printers to Create Their Own Tools
3D Printed Connectors Make This Startup’s Sustainable Indoor Garden Grow
3D - Open the doors also for food industry
Printers – foodini & Biozoon
CAD software –Choco art studio, Doodle3D, Selva3D, Tinkercad, Blender, Rhino
Slicing software – Chocprint, Slicer, cura
Pizza , spaghetti,
Dubai Tecla – first 3D constructed house.
Less costs & Wastage as usual & Low Labour
Desired shapes architectural designs..,
Disadvant. – slow but works 24*7, expensive printers, large space for tools
By 2018, it is expected that the production volume increase from 25,000 to 40,000 parts, and by 2020 more than100,000 parts will be manufactured
Reduced production time and costs compared to CNC {Computer Numerical Control} tooling 2 days and $400 compared to 45 days and $2000. (200 tiny parts reduced to 2 single parts)
Complex and Light weight parts.
Model – 0.5kg payload, electric propulsion, 90mph speed.
Historical old model car spare will also easily printed though it does not require mass production
Honda recently announced that they are using Mcor additive manufacturing to produce carbon fiber parts
BMW & Audi
Rolls Royce also produce front bearing housing using EBM – AM (30% less time consumption)
forceps, haemostats, scalpel handles and clamps
Step 1: Computed tomography (CT) imaging dataset used for image processing.
Step 2: Segmentation process and creation of segmentation mask.
Step 3: Converting segmentation mask into 3-dimensional (3D) digital patient-specific model.
Step 4: Adjusted digital 3D patient- specifimodel suitable for implantation in flow loop and medical imaging acquisition.
Step 5: 3D-printed, multimaterial, patient-specific model.
3D Printing of controlled release Pharmaceutical bilayer tablets
The unattainable triangle Freedom of creation of more complex geometries.
Interchangable printer heads
Different materials
Cost wise in R&D
Household
Bone knee ball & Teeth
CT scan –
30lakh
Water soluble seed (Amazon reforestration)
Dis- 45*