The document provides information on two package options for a 300,000 ton per annual coal washing plant in DPRK. Package 1 is a traditional jigging process technology featuring various equipment like screens, crushers, jigs, and centrifuges. It has lower operational costs than Package 2 but higher clean coal recovery. Package 2 uses a simplified jigging process with three sets of segment type coal processing equipment that has a lower initial investment but also lower clean coal yield. Both options aim to meet the capacity needs while Package 1 is the primary recommendation.
The extensive use of pulverized coal injections in blast furnace worldwide, calls for higher coke quality. On the other hand, as coking coals become more expensive, with volatile price and relative availability, coke producers look for the introduction of cheaper coals in the blend. One of the answers to either of these drivers is stamped charging, initially oriented to the use of high volatile poorly coking coals.
Briefly, the technique of charge preparation consists in preparing a cake with the coal blend in a metallic box, then charging it in the coke oven. The higher charge density implies better coke quality when compared with conventional charging. So, depending on the situation, either better coke quality may be obtained, or poorer coking coals may be included in the blend.
The process has been around since the early XX century. As an example, Coed Ely coke plant, in South Wales, UK, operated two batteries of 30 ovens each, built by Coppe Company in 1914, 34’ long, 8’ 6” high and 50’ width, with a stamping station located in the space between the two batteries. Straw was used as an aid to cake strength. Straw was used as a binder and a specially designed charger car/ram built to load the charge into the oven from the back. Coke made by the stamp charging process was of a denser and larger variety than that made in other ways, making its use ideal for ironmaking in foundries where strength is an important factor. Another advantage noted was that a much larger range of coals could be coked with the limits of (high) volatility and coking properties much increased [1]. Also, other plants in West and East Europe adopted the technique: Germany, France, Poland, and Ukraine.
Modern process development took place in Fuerstenhausen Coke Plant, Völklingen, Germany, focused in the use of high volatile Sarre basin coal. In 1978, after intensive research and development the first 6 meters high cake was produced, overcoming a bottleneck for the economical implantation of this technology. The first plant of this dimension was started-up in 1984, at what is called today ZKS Zentralkokerei Saar, Völklingen, Germany [2].
Then, stamped charging was adopted by Tata Steel in 1989 [3] and other plants in the same country. During this century, an impressive capacity was built in China, with more than 100 M tpy [4]. The first modern stamp charging plant in the Americas was built in 2010 in ThyssenKrupp Steel CSA, Santa Cruz, Brazil [5].
The Indian cement industry today stands at
260 MTPA capacity, with greater growth prospects
and promising future ahead. Cement industry has
been an excellent example of a fast growing sector
showing consistent and steady reduction in its
energy consumption. This has largely been
possible by steady and continuous improvement
across all equipments in cement manufacturing
process.
These slides are developed for a part of the undergraduate course in Petroleum Refinery Engineering. The slides are also helpful for Masters level introductory course.
Presentation of TCTM and its truly revolutionary technlology: ETCT: Environment-friendly Thermochemical Treatment
The most modern, cost-effective, fully-automated and environment-friendly method of stimulation of crude oil, bitumen and shale oil extraction known in the world.
Program Development of Cement Industry at Jamshoro, SindhRana Ahtisham
Cement manufacturing Process. Details of Machinery, Production Rate. Case Study of Zeal Pak Cement Industry at Hyderabad, Sindh. Special zoninf for cement industry
About Oriental Nicco - EPC Service ProvidersJigar Patel
This presentation will provide you with a detailed insight into the working practices of Oriental Nicco, our core competencies, fields of expertise as well as the various sectors we have serviced and the projects commissioned for them. It also contains details pertaining to the various certifications we have and the collaborations we have been a part of, both nationally and internationally.
The extensive use of pulverized coal injections in blast furnace worldwide, calls for higher coke quality. On the other hand, as coking coals become more expensive, with volatile price and relative availability, coke producers look for the introduction of cheaper coals in the blend. One of the answers to either of these drivers is stamped charging, initially oriented to the use of high volatile poorly coking coals.
Briefly, the technique of charge preparation consists in preparing a cake with the coal blend in a metallic box, then charging it in the coke oven. The higher charge density implies better coke quality when compared with conventional charging. So, depending on the situation, either better coke quality may be obtained, or poorer coking coals may be included in the blend.
The process has been around since the early XX century. As an example, Coed Ely coke plant, in South Wales, UK, operated two batteries of 30 ovens each, built by Coppe Company in 1914, 34’ long, 8’ 6” high and 50’ width, with a stamping station located in the space between the two batteries. Straw was used as an aid to cake strength. Straw was used as a binder and a specially designed charger car/ram built to load the charge into the oven from the back. Coke made by the stamp charging process was of a denser and larger variety than that made in other ways, making its use ideal for ironmaking in foundries where strength is an important factor. Another advantage noted was that a much larger range of coals could be coked with the limits of (high) volatility and coking properties much increased [1]. Also, other plants in West and East Europe adopted the technique: Germany, France, Poland, and Ukraine.
Modern process development took place in Fuerstenhausen Coke Plant, Völklingen, Germany, focused in the use of high volatile Sarre basin coal. In 1978, after intensive research and development the first 6 meters high cake was produced, overcoming a bottleneck for the economical implantation of this technology. The first plant of this dimension was started-up in 1984, at what is called today ZKS Zentralkokerei Saar, Völklingen, Germany [2].
Then, stamped charging was adopted by Tata Steel in 1989 [3] and other plants in the same country. During this century, an impressive capacity was built in China, with more than 100 M tpy [4]. The first modern stamp charging plant in the Americas was built in 2010 in ThyssenKrupp Steel CSA, Santa Cruz, Brazil [5].
The Indian cement industry today stands at
260 MTPA capacity, with greater growth prospects
and promising future ahead. Cement industry has
been an excellent example of a fast growing sector
showing consistent and steady reduction in its
energy consumption. This has largely been
possible by steady and continuous improvement
across all equipments in cement manufacturing
process.
These slides are developed for a part of the undergraduate course in Petroleum Refinery Engineering. The slides are also helpful for Masters level introductory course.
Presentation of TCTM and its truly revolutionary technlology: ETCT: Environment-friendly Thermochemical Treatment
The most modern, cost-effective, fully-automated and environment-friendly method of stimulation of crude oil, bitumen and shale oil extraction known in the world.
Program Development of Cement Industry at Jamshoro, SindhRana Ahtisham
Cement manufacturing Process. Details of Machinery, Production Rate. Case Study of Zeal Pak Cement Industry at Hyderabad, Sindh. Special zoninf for cement industry
About Oriental Nicco - EPC Service ProvidersJigar Patel
This presentation will provide you with a detailed insight into the working practices of Oriental Nicco, our core competencies, fields of expertise as well as the various sectors we have serviced and the projects commissioned for them. It also contains details pertaining to the various certifications we have and the collaborations we have been a part of, both nationally and internationally.
We are one of leading manufacturers & supplier of AAC (Autoclaved aerated concrete) & ALC (Aerated Light weight Concrete) plants in India. We can supply 30m3/ Day to 50000 m3/ annually Plant. Serving their clients with its perfection, efficiency and quality of work. Company manufacturer these state of the art machineries, used in producing AAC & ALC Blocks. Help their clients, in setting up this plant at their places. Customer person can get trained in live production at our plant before landing of the equipment at customer premises.
http://aacplant.net
Venkateshwara Power Projects Pvt Ltd (a part of Mahadik Group) is established
in 2019 to set up a greenfield distillery in Bedikhal in Chikodi Taluk in Belgaum
district of Karnataka. The project involves setting up of a 90 klpd molasses-based
distillery. The project cost is estimated at Rs. 1073.0 million. The main objective
of this plant is to produce Ethanol and generation of electricity.
1. For DPRK 300,000 Ton Per Annum Coal Washing Plant
EPs Proposal
2014.11.25
MES is a sub-brand of HOT Mining and focuses on small-middle size processing projects
2. Content
Technical Supports & Commitment for Colombia Clients................................................................................. 1
Package Comparison & Suggestion............................................................................................................... 4
Price comparing table................................................................................................................................. 5
Package 1-Tranditional Jigging Process Technology ......................................................................................... 7
Package 2-Simplified Jigging Process Technology.......................................................................................... 20
Training Plan _ Coal Washing Plant ............................................................................................................. 22
About HOT Mining ................................................................................................................................... 23
About MES Process .................................................................................................................................. 24
3. 1
Technical Supports & Commitment for DPRK Project
HOT Mining / MES
Two Brands of Beijing HOT Mining Tech Co.,Ltd
Reference only, details shall discuss later
1. Parts sourcing supports
We would also provide supports for parts sourcing for clients.
2. Consignment Sales Cooperation (Spare Parts)
If possible, we’d like to discuss the possibility of consignment sales cooperation for spare parts. This
could help our client to reduce cash cost as well as parts cost.
3. Remote Technical Supports
If possible and internet are available in DPRK? We’re not sure.
Basis on agreement between client and our technical support team, we will provide a remote support
intelligent system for site management purpose. Certainly, our technical team will also inspect the
equipment’s status in China and will provide real time technical supports by internet.
HOT Condition Monitoring (HCM)
HCM is one major part of intelligent system that can monitor machine health at real time. By leveraging
machine operating and health information, our technical team provides customer maintenance and repair
suggestion timely, so as to prevent catastrophic failure, reduce owning and operating cost, maximize
machine uptime. --- This is an additional system, just for optional.
4. 2
Package Comparison & Suggestion
The recommendedpackage - Package 1, Jigging Process Solution.
Secondary optional package
Package 2, Simple Jigging Processing Solution (‘SJPT’ Solution).
Reasons & Comparisons as below
[1] Capacity
The required capacity is 300,000 tons per annual. If we choose DMS processing technology, we shall choose a very
small dense medium cyclone. The smallest cyclone even can process about 450,000 tons raw coal per annual
(much more expensive).
And we have also looked the raw coal, most of them are a little big (25mm~50mm), so we cannot choose the
smallest cyclone. For this capacity requirement, jigging process is best choice.
[2] Clean Coal Yield
Surely, the simple jigging processing technology cannot recovery all the clean coal from raw coal. This would have
many loss of margin.
5. 3
Price comparing table
Key Process
Technology
Package# EP Project Cost
USD (FOB Price)
Capacity ton
per annum
Clean Coal Sales
Income
Clean Coal Yield Operational Cost, Basis on Feeding ROM Coal (Ton)
HMC EPC CWC SPMC
TJPT Package1 300,000 t/a Reasonable 0 280KWh ≤10L/t
SJPT Package2 300,000 t/a Not acceptable, ≥4.5%
loss
0 196KW/h ≈21.5L/t
Note for Abbreviation
Heavy Medium Consumption HMC Please note
Clean coal sales income
is just estimation, for
reference only. Because
we haven't coal
washability report.
Electrical Power Consumption EPC
Clean Water Consumption CWC
(3 Years)Spare Parts & Maintenance Consumption SPMC
TJPT Tranditional Jigging Process Technology
SJPT Simplified Jigging Process Technology
Please Pay Attention:
1. The ROE shall be fixed by 6.1412 (1 USD = 6.1412CNY); Considering currency exchange rate would be changed, thus, we would adjust the price for each 90 days,
it would be floating ±5%.
2. MES Process is a SUB brand of HOT Mining.
6. [3] Operation Cost
Jigging process is a little higher than DMS technology. And the water consumption is also bigger than
DMS.
[4] Clean Coal Recovery & Yield
DMS is the best technology for maximum the clean coal recovery. Basis on our experiences, for same
raw coal, if plant uses DMS technology, it would get additional 2%~ 3.5% clean coals more than
jigging technology.
Above all, because of capacity and project cost, we recommend the jigging technology
for first choice.
7. Package 1-Traditional Jigging Process Technology
Content
1. Design basis ........................................................................................................................ 1
2. Design content .................................................................................................................... 1
3. Product solution .................................................................................................................. 1
4. Process Flow Introduction..................................................................................................... 2
5. Design features.................................................................................................................... 3
6. Equipment list and price ....................................................................................................... 4
7. Covers ................................................................................................................................ 7
8. The total installed capacity.................................................................................................. 12
9. Water consumption per ton of coal ...................................................................................... 12
Attachments
8. 1
1. Design basis
1. 1, in accordance with the "coal washing engineering design specifications"
(GB50359-2005) and other relevant provisions of the design.
2. 3, production capacity: annual design production capacity of processing
250,000 tons of coal, 32 tons of raw coal into the wash-hour.
3. 4, the working system: Work 330 days, 16 hours work day.
4. 5, coal and products with a car transport; coal used by coal by coal scuttle;
product directly after the election stockpiling dry ground in the yard.
2. Design content
1. Coal Preparation Plant Design says:Coal by coal, washed coal belt into the
bridge, crushing and screening, jigging, concentrate, coal filter press and
other production facilities, as well as the corresponding production systems
for power distribution, lighting and other facilities.
2. Slime-plant recycling, closed water circuit.
3. CPP clean water to the pond by the owner, the owner is responsible for the
power lead to the main plant transformer.
4. After the slurry was concentrated by filter recycling alone stockpiling.
3. Product solution
1. 1 # 40 coal-30mm 2 # coal 30-8mm 3 # coal 0.5-8mm
2. Coal (return processing system)
3. gangue
4. Slime
9. 2
4. Process Flow Introduction
See attached flow chart.
1. coal preparation and coal by coal
Coal preparation plant coal from the car shipped to the coal yard, through the
subject under the coal hopper feeder conveyor fed with raw coal sizing screen (coal
conveyor head with a magnetic separator to remove the iron mixed with coal), mesh of
40mm, the material on the sieve materials are mixed into the jig after washing and
crushing to 40mm under the following screen.
2. coal sorting
After screening the crushed coal belt to enter selected CNC Jig sub-elected coal,
coal gangue and three products. After dewatering waste rock products by bucket
elevator to dehydration in the field of coal and waste rock stockpiles. After coal products
by bucket elevator dehydration dehydration to the coal pile storage, processing can also
be returned to the system. Jig coal and coal overflow via a fixed sieve sieve dehydration
dehydration grading into 40-30mm,30-8mm and 8-0.5mm three kinds of grain size. After
these three products to reprint belt stockpiling coal field.
3. slime water system
Coal Dewatering Sieve-0.5mmAfter the sieve into the slime pool water, pumped to
a thickener concentrate, concentrate recovered by the end of the stream with a filter to
the slurry scraper conveyor field stockpiling. Slime thickener overflow filter filtrate and
pooling of recycled water for the whole plant production water.
In addition, the plant accident outside the sedimentation tank, turn on the water to
deal with the accident. Production systems run, run, drip, drain and clean the floor after
the water into the drainage pond, pumped to jigger recycling.
10. 3
5. Design features
1. using sophisticated air chamber under the screen CNC Jig sorting, sub-elect
qualified and high-ash coal gangue, improve the quality of clean coal. Investment, low
operating cost, simple operation, covering less.
2. the process is simple, a small number of production processes and equipment
units, high efficiency, low consumption, coal sorting rate, to meet the needs of users.
3. the design is 250,000 tons / year coal preparation plant jigging with coal storage,
coal by coal, screening crushing, jigging, concentration, pressure filtration, such as slime
production processes to meet the requirements of sorting the various aspects .
4. the design uses high-precision CNC process parameters automatic control system,
improve sorting accuracy jigging.
5. due to the filter press is intermittent work, in order to ensure continuity of
production, the design of the filter is configured with two slime to form a closed loop, ie
a filter discharge, then another filter are feeding, to ensure that production is not
interrupted.
6. slime water system uses efficient inclined plate concentrator, which has a small
footprint, large capacity, low operating costs, investment costs Province characteristics.
No power equipment while the concentrator, there is no pressure equipment problem,
trouble-free operation.
7. the design uses electronic belt right into the washing of coal, coal products for
immediate and incremental measurement, and control room through the host PLC to
achieve plant-wide networking of various parameters, technical indicators show the
process of production, editing, printing function, so that the whole plant production
technology management to achieve standardization and scientific.
8. equipment selection priority equipment advanced, reliable, mature technology
of choice new, highly efficient, energy-saving electrical and mechanical equipment.
9. the design of local conditions set accident sedimentation tank, when equipment
maintenance or failure, can be saved to an accident slime water pool, and afterwards
11. 4
they can be returned to the factory slime water processing, recycling plant slime,
washing closed loop to ensure that the environment from pollution and meet
environmental requirements.
6. Equipment list and price
12. 5
Item Equipment Specification Unit Qty Note
1 ROM Screen ZDM1225 Φ=40mm
Set 1
MES Process
Motor N=5.5KW 380V
2 Crusher
2PCM4050
Discharging<40mm Set 1
MES Process
Motor N=15KW 380V
3 Vibrating Feeder DZ5 N=0.55KW 380V Set 1 MES Process
4
NC BatacJig SKT3.5 F=3.5m2
Set
1 MES Process
Discharging Motor N=2.2KW 380V 2
Cycloidal Planetary Gear
Speed Reducer
2
5
Air Compressor VF—3/7 Q=3m3 /min Set 1 From China
P=0.7MPa
Motor N=18.5KW 380V 1
6
Dewatering Bucket
Elevator - For Rejects
T2430 Q=20t/h t=240mm
Set
1
MES Process
B=300mm L=12.24m
V=0.16m/s а=60o
Motor N=3KW 380V 1
7
Dewatering Bucket
Elevator - For Middlings
T1228 Q=9t/h t=120mm
Set
1
MES Process
B=280mm L=12.24m
V=0.16m/s а=60o
Motor N=2.2KW 380V 1
8
Clean Coal Dewatering
Screen
ZJS1248 Φ=0.5mm
Set
1 MES Process
N=5.5KW 380V 2
9
Clean Coal Centrifuge TLL700
Set
1 MES Process
Main Motor Y180L-6-V1 N=15KW 1
Oil Pump Motor Y801-4 N=0.55KW 1
Clean Coal Sizing Screen
2ZDM1236 Φ1=30mm
Φ2=8mm Set 1
MES Process
Motor N=5.5KW 380V
10
Fan L53 Q=33m3/min
Set
1 From China
P=0.039Mpa n=1240r·pm
Motor N=30KW 380V 1
11 Silencer Two set for input and output Pic 2 Price Includedin Fan
12 Air Chamber φ=1600 V=4.5m³ Set 1 From China
13
Slurry Pump 100ZJ—33 Q=150m3/h
Set
1 Shijiazhuang
H=24m DC Drive
Motor N=30KW 380V 1
14 Vibrating Sieve Bend -Slime B=2400 Ф=0.40mm Set 1 MES Process
13. 6
Motor N=0.75KW 380V 1
15
Draining Pump - Water
65ZJL Q=40m3/h
H=14m
Set
1 Shijiazhuang
Motor
Y132S--4 N=7.5KW
380V
1
16
Agitator - Flocculating
Agent
Φ1200 Set 1 MES Process
Motor N=5.5KW 380V Set 1
17 Flocculating Box 2000×1200×1000 Set 1 MES Process
18
Water Circulating Pump 100ZJ—A46 Q=150m3/h
Set
1 Shijiazhuang
H=30m
Motor
N=30KW 380V DC
Drive
1
19
High Efficient Inclined Tube
Thickener
Φ8m Steel Structure Set 1 MES Process
20
Feeding Pump - Filter Press 65ZJR-Ⅱ Q=56--169m3/h Set 1 Shijiazhuang
H=73--44m
Motor N=55KW 380V Set 1
21
Draining Pump - Water
65ZJL-SP Q=40m3/h
H=14m
Set 1 Shijiazhuang
Motor N=5.5KW 380V Set 1
22
Press Filter XMY120/1250 F=120m² Set 2 Hebei
Motor N=4KW 380V Set 2
23
Scraper Conveyer
B=600mm L=7.7m
α=3º
Set
2
MES Process
V=0.48m/s Q=10t/h
Motor N=5.5KW 2
24
Engineering & Others
All project related travel
will be paid by client, such
as air tickets between
DPRK and China, domestic
traffic cost in DPRK, meals
and hotel in DPRK, medical
treatment in DPRK
Steel Structure & Civil Job Client's Scope in DPRK
Fabricated Metallic structure Client's Scope in DPRK
Valves & Pipework
Power supply&Productive
control system
Design cost
Transport from Plants to China
Port
Port and Related Cost
Technical Services (On-site
only,Installation Guide &
Commissioning Guide)
Estimated Rate
Reference only
Will be charged by real working
days.
19. 12
7. Covers
CPP industrial site area of approximately 1.11 hm2.
8. The total installed capacity
The total installed capacity of 280KW coal preparation equipment.
9. Water consumption per ton of coal
Water consumption per ton coal 0.1m3 / t.
21. 14
1. JXT6-three sets of segment type Coal processing equipment list
Sequence
No.
Set up Equipment Name
Call
Regulation Grid Power Quantity Brand Equipment Note
101 By coal hopper 3500 × 3000 1Item Fabricated Big mouth width: 3500mm *
3000mm, Plate
thickness6mm,Material GB capacity
Jigang
Stoker K-OReciprocating feeder 4 1Taiwan MES Pro Yield:100-170t / h,Material Jigang
GB capacity, long life, energy-saving
than traditional70%Greatly reduce
equipment wear.
Coal feeder device MetalSteel 1Set MES Pro Supporting
102 Coal belt feeding B = 650 L = 22Rice A = 17 ° 5.5 1Set MES Pro Q = 100T / h V = 1.6m / S
Electric drum N = 5.5KW 380V 1Set MES Pro Oil-cooled electric drum
Belt bracket MetalSteel 1Set Fabricated
Collection chute MetalSteel 1Set Fabricated 6mmGB steel production site
No. Name Call Regulation Grid PowerKW Quantity Place of
origin
Equipment Note
201 Coal feed a dilution tank ZG2030 Fabricated Plate thickness8mm, GB Jinan Iron
and Steel production, uniform
feeding
202
Multifunctional sieve jigger
measure air
Jig coal production conditions
in accordancewith
SC6M-3d-6SChoice6Room
16.5 1Taiwan MES Pro
The country of leading technology,
high processing accuracy. The main
raw material GB tablet
thickness10mm. Yield≤ 60T / h.
Bucket elevatorT2040,
22. 15
T2035
Host steel bracket Metal Steel
1Set Fabricated
GB beams, channels, pipe, steel
assembly
Jig platform and ladder,
guardrail
Metal Steel 1Set Fabricated GB12 #Channel,
pedals4mmDiamond Plate, steel
angles, finished parts factory.
Gangue, coal chute 3Item Fabricated GB 8mm Plate
204 Low air bag Φ900 * 1100 1Set MES Pro And models supporting
Air hose 1Set MES Pro And models supporting
Roots blower R200 Q = 48m ³ P39.2Kpa 37 1Taiwan Zhangqiu Domestic famous brands, including
wind network muffler joints
205 Pump2SH-13ADouble-suction
centrifugal pump
Y360S-4 380V
Q = 260 ㎥/ H H = 18m
18.5 1 set Zibo Domestic professional
manufacturers Zibo pump chemical
pump capacity, good service,
reliable quality.
206 Curved dewatering screen B = 1150R1160 1 set MES Pro GB 8mm thick material, stainless
steel sieve, sieve slit 0.75mm,
adjustable
Curved screen bracket Metal Steel 1 set Fabricated 16 # channel,
207 Coal dewatering screen ZKB1748 straight 15 1 set MES Pro 16mm quality original flat steel,
Harbin Bearing, high-quality
stainless steel sieve, universal
rotating shaft.
208 Sieve dehydration tanks and
steel bracket
Metal Steel 1 set Fabricated Jinan Iron and Steel production
6mm GB plate, beams, channels
Sieve side platforms and
guardrails
Metal Steel 1 set Fabricated 120 channel and 4mm Diamond
Plate Production
23. 16
Sieve sideladder,guardrail Metal Steel 1 set Fabricated 120 channel and 4mm Diamond
Plate Production
Sieve dehydration motor
bracket
Metal Steel 1 set Fabricated GB 16 # mm steel production Jigang,
GB 16 # channel,
Sieve dehydration coal chute Metal Steel 1 set Fabricated GB 6mm plate
End coal sievecoal chute Metal Steel 6 Fabricated GB 6mm plate
Dewatering screen lump chute Metal Steel 1 set Fabricated GB 6mm plate
209 Double lump Sieve ZE1230 4 1 set MES Pro
Sieve and chute bracket Metal Steel 1 set Fabricated
210 Lump coal belt B = 600 Q = 100T 8 2 sets MES Pro
Belt bracket Metal Steel 2 sets Fabricated
211 Effects of new pulverized coal
sieve
(Efficientenergy-saving)
ZY1040 9 6 units MES Pro
GB 6mm steel bracket for the
seamless penetration welding,
eccentric vibration, dewatering
vibrating motor assembly efficiency
higher than 40%, the absolute
energy efficient. Save floor space.
212 Coal belt 1 B = 600 Q = 100T 4 13 m MES Pro By GB production, oil-cooled electric
drum Boshan,
Belt bracket Metal Steel 1 set Fabricated Angle 8cm
213 Collectcoal belt2 B = 600 Q = 100T 4 15 m MES Pro By GB production, oil-cooled electric
drum Boshan,
Belt bracket Metal Steel 1 set Fabricated Angle 8cm
Coal block device 6 sets Fabricated Supporting
No. Name Specification Power Unit Brand Remarks
301 Efficient pyramidal
concentrator
Φ7 segment cone 8mm steel
straight section 8mm, outside
1 set MES Pro Deep cone efficiency, energy saving
and environmental protection, no
24. 17
with reinforcingribs, power, advanced dual-energy
overflow tank design
Slime filter R250 5.5 1 set Hebei Hebei
Filter tank 1 set Fabricated Plate assembly
Filter feed pump P65-45-117m³ / h 45 1 set Henan Henan
Concentrator steel platform Metal Steel 1 set Fabricated GB steel, energy efficient
Concentrator steel inclined
ladder
Metal Steel 1 set Fabricated GB Laiwu Steel production, angle
iron, steel and other weldments
Concentrator steady flow
system
Metal Steel 1 set Fabricated GB Laiwu Steel production, channel
steel, steel weldments, etc.
Concentrator steel structure Metal Steel 2 sets Fabricated 160 I-beam, GB Laiwu Steel
production, angles, steel weldments,
etc.
Mixingdrum 1.5 2 Fabricated 4mm steel barrel, Harbin Bearing,
Submersible sewage pumps
installed pipelinevalves
1 set MES Pro 6-inch steel pipe, standard parts
Sewage pumps Y15S-4 380V
Q = 260 ㎥/ H H = 18m
18.5 1 set Zibo Domestic professional
manufacturers Zibo pump chemical
pump capacity, good service,
reliable quality.
501 Mounting Accessories 1 set Supporting
502 Split cabinet portfolio 1 set MES Pro Deli Western Electric, 30KW or more
motors equipped with self-dual
step-down start
Installation fee Site workers on-site installation
25. 18
2. Investment estimate
Please noteice as below
1 This simplified jigging process system need one shovel car, client need to buy it. It’s not in our package;
2 This is a FOB EPs Price, engineering + equipment supply + technical services;
3 Currency, USD. We also accept the equivalent amount in Chinese Yuan (RMB);All Price basis on 1 USD = 6.15RMB
4 All needed business travelfrom China to Colombia, trafficin Colombia, meals, hotel and medical treatment in Colombia belong to client's scope;
5 Translator cost is estimated on 30 days job. If he/her works more than 30 days, the cost will be added basis on 149.93 USD/day.
Certainly, this job could be client's scope, and remove it from our cost. For your kind reference.
6 All training in China is for free.
3. Brief introduction
First, the area of Including raw materials needed venue 10000 (meters)
The total area of
installation
About 600 m2
A cement floor need to build 2 pool covers Tank capacity
500 m2 100 m2 400 m3
Second, the
production costs
24 hours 1400 t 3 class
guide (8 hours / day
480 tons)
Power Staff Water Consumption Forklift oil
Other
Maintenance
196KW / h Class 4
Japanese consume 30
cubic meters
150 l
This cost is based on local prices standard.
26. 19
4. Schematic diagram
Third, the construction
period
30-52 days Manufacture of 30 days, 15 days of installation, commissioning of 7 days
28. 21
Stage
Place Training Purpose Requirements
Training
Methods
People shall join Time Cost
Before Delivery
Chengdu City
& Dazhou
In China
Basic skills and coal washing
knowledge, experiences
Indoor Training
Coal washing plants
Visiting
PPT & Handbook
Coal Washing
Plants
Washing Plant Managers
and Engineers
5 days
Free
Client pay own people’s travel
cost, hotel. Meals provide by
HOT.
Before Delivery
Chengdu,
In China
Basic knowledge of
processing equipment,
plants’ visiting
KeyEquipment Inspection
Indoor Training PPT
Washing Plant Managers
and Engineers
5 days
Free
Client pay own people’s travel
cost, hotel. Meals provide by
HOT.
Pre –
Commission
DKRP
Know how to operate and
control equipment
Indoor Training PPT, Vedio
Washing Plant Engineers,
key staff, technical
workers
7 days
Free
Client pay our people’s travel
cost, & hotel, meals, medical
care in DPRK.
Pre –
Commission
DPRK
Know how to operate
electrical equipment and
management
Indoor Training PPT
Washing Plant Engineers,
key staff, technical
workers
5 days
Free
Client pay our people’s travel
cost, & hotel, meals, medical
care in DPRK.
29. 22
Training and
guide job for
Commissioning
On-Site
Know how to
commissioning
& guide for commissioning
Indoor Training
On-site training
Washing Plant Engineers,
key staff, technical
workers
5~30
days
If commissioning job finished
within 5 days, for free.
Client pay our people’s travel
cost, & hotel, meals, medical
care in DPRK.
If client needmore than5 days for commissioning job, our engineers andtranslator’s cost as below, we alsoaccept the equivalent amount in USDor RMB.
Total Engineer, 5 people (2 processengineers, 2 mechanicalengineers, 1 electricalengineer), 208.23 USD / Day foreach one, this will be chargedbyreal workingdays, andit
billedonce a week.
Translator, 1 people, 149.93 USD / Day, all this people can be provided by client, it’s alsoOK(Good at English, andChinese Mandarin).
Maintenance DPRK
Basic skills and experiences
of maintenance
PPT
Washing Plant Engineers,
key staff, technical
workers
5 days
Free
Client pay our people’s travel
cost, & hotel, meals, medical
care in DPRK.
After –
Commission
Chengdu
In China
Know how to manage coal
washing plant, how to
reduce operational cost,
experiences share
PPT
Seminar
Client Managers and
Engineers
5 days
Free
Client pay own people’s travel
cost, hotel. Meals provide by
HOT.
30. 23
About HOT Mining
HOT Mining (Group Companies) provides integratedengineering solutions to coal and mineral.
Our services include underground mining, open cut mining, mineral processing and materials handling. We
provide engineering, equipment, project delivery and operations services for coal, iron ore, copper, gold, zinc,
silver and other base metals.
Innovation
HOT is leading in 3D engineering and intelligent operation in coal preparation, as well as cloud-computing based
intelligent operation system.
Our engineering capability has been recognized by mining giants. Our clients are Anglo Gold Ashanti, Worley
Pasons, China Shenhua, Caledon (Xstrata Coal – GRAM China),etc.
HOT has an already set up branch / Agents in India, Colombia (Agent), Australia (Branch) and Mongolia (Branch).
Underground Mining Open Cut Mining
Engineering /All Equipment Supply / Technical Services Engineering / Major Equipment Supply
Mineral Processing / Sands Washing Coal Washing (Coal Preparation Plant)
Engineering / Major Equipment Supply / Engineering /All Equipment Supply / Maintenance /
Technical Services / Operations Technical Services / Operations
Project Delivery: EPs only Project Delivery: EPC / EPCM / EPs / FEED / LSTK
31. 24
About MES Process
Our sub-brand, MES Process (hereafter “MES”) focuses on small projects, both for mining and processing. Basis on
HOT Mining’s engineering capability; MES can delivery good quality projects with reasonable cost as well as fast
delivery. This can help our client to share more margins within short period.
MES is managed by one of our group companies, Chengdu HOT Mining Co.,Ltd.