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3 A Papermachine Steam Systems Part1

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Nhan Vo Trong
Nhan Vo Trong

The document discusses steam and condensate systems used in paper mills. It describes different types of paper mills based on raw materials and classifications. It also defines key terminology used in paper mills like GSM, draw rate, drying rate and specific steam consumption. The document discusses three main types of condensate evacuation systems - conventional trap based, cascade and thermocompressor based blow-through systems. It also describes rotary joints, syphons and factors in selecting appropriate steam and condensate systems based on machine speed.

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[object Object],[object Object],Energy Management Seminar , Ho Chi Minh City, May 2008
PAPER INDUSTRY ,[object Object],[object Object],[object Object],[object Object]
CLASSIFICATION ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],IN PAPER MILLS
TERMINOLOGY ,[object Object],[object Object],IN PAPER MILLS Paper Type GSM Tissue/Towels 9-40 Newsprint 45-48 Writing Printing 40-80 Kraft 90-220 Board Paper 200-600
TERMINOLOGY ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],IN PAPER MILLS
TERMINOLOGY ,[object Object],Rate at which water is removed from dryer per unit area per hour = ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],IN PAPER MILLS
TERMINOLOGY ,[object Object],[object Object],IN PAPER MILLS Paper Quality DR – Kg/hr-m 2 Tissue 20 Writing Printing 18-20 Craft 15-20 Newsprint 20-25
TERMINOLOGY ,[object Object],IN PAPER MILLS Specific Steam Consumption Kg of Steam -------------------------------- Kg of water Evaporated Kg of Steam -------------------------------- Kg of Paper Drawn Theoretical Approach Practical Approach
TERMINOLOGY ,[object Object],[object Object],[object Object],[object Object],[object Object],IN PAPER MILLS Kg of Steam Kg of Water Evaporated 2) Kg of Steam Kg of Paper Drawn * Values are for reference only Depends on moisture 1) Newsprint 1.8-1.9 * Wr/Pr 1.6-1.9 * Kraft 1.75-1.9 * Paper Board 2.1-2.3 * Tissue 2.5-2.6 *
FORMULAE ,[object Object],M evap M prod = D exit D enter - 1 … M evap = Kg of moisture evaporated per unit time … M prod = Kg of paper produced per unit time … D exit = Dryness at the exit of machine … D enter = Dryness at entry of machine IN PAPER MILLS
STEAM & CONDENSATE SYSTEM ,[object Object],[object Object],[object Object],[object Object],IN PAPER MILLS
[object Object],[object Object],STEAM & CONDENSATE SYSTEM IN PAPER MILLS
STEAM & CONDENSATE SYSTEM Conventional Trap Based System IN PAPER MILLS
STEAM & CONDENSATE SYSTEM ,[object Object],[object Object],[object Object],[object Object],[object Object],IN PAPER MILLS
[object Object],[object Object],[object Object],STEAM & CONDENSATE SYSTEM IN PAPER MILLS
STEAM & CONDENSATE SYSTEM Cascade System IN PAPER MILLS
[object Object],[object Object],[object Object],[object Object],STEAM & CONDENSATE SYSTEM IN PAPER MILLS
[object Object],[object Object],[object Object],STEAM & CONDENSATE SYSTEM IN PAPER MILLS
STEAM & CONDENSATE SYSTEM Thermocompressor based Blow thru system IN PAPER MILLS
[object Object],[object Object],[object Object],[object Object],[object Object],STEAM & CONDENSATE SYSTEM IN PAPER MILLS
STEAM & CONDENSATE SYSTEM ,[object Object],IN PAPER MILLS Speed Range Recommended System 150-250 Trap Based 250-650 TC based Blow Thru >650 TC based Blow Thru
[object Object],IN PAPER MILLS
ROTARY JOINTS ,[object Object],[object Object],[object Object],IN PAPER MILLS
ROTARY JOINT ,[object Object],IN PAPER MILLS RRJ – For rotary syphon SRJ – For stationary syphon
ROTARY JOINT ,[object Object],IN PAPER MILLS
ROTARY JOINT ,[object Object],IN PAPER MILLS
ROTARY JOINT ,[object Object],IN PAPER MILLS
ROTARY JOINT ,[object Object],IN PAPER MILLS
SYPHON ,[object Object],[object Object],[object Object],[object Object],IN PAPER MILLS
SYPHONS ,[object Object],IN PAPER MILLS
SYPHONS ,[object Object],Syphon Shoe Profile IN PAPER MILLS
SYPHONS ,[object Object],IN PAPER MILLS Syphon type Low speed Stationary Rotary High speed Stationary Speed range (mpm) 150-250 250-650 >650 Clearance (mm) 10 – 12 1.5 – 3.0 3.0-5.0

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3 A Papermachine Steam Systems Part1

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