C H R I S T O P H E R M . H I N M A N
2825 LANKFORD DRIV E  LAW RENCE, KS 66046  785-236-0948  CMHINMAN@HOT MAIL.COM
www.linkedin.com/in/chris-hinman
S E N I O R M A N U F A C T U R I N G L E A D E R
 Over 20 years of operational and staff management experience generated exceptional revenue growth,
product quality, cost savings, and impressive safety records for several national manufacturers.
 Selected to provide 12 major product launches during career, including the opening of two Greenfield
facilities.
 Leader at providing process improvements and establishing new programs based upon lean
manufacturing principles and the Toyota Production System.
 Successful at managing staff to perform all types of resistance welding including Medar, Weldtronic,
Dengensha, and Takao.
 Established and improved ABB and Motoman robotics into production plants, which dramatically
increased on-time performance and fulfillment rates.
 Recognized as an expert in welding engineering and robotics, including material handling,
arc/resistance welding, and dispensing.
 Fostered effective relationships with all levels of staff, management, and vendors to conduct planning,
implement new procedures, and attain goals.
 Recruited by a local community college to teach three engineering courses entitled ABB Basics,
Advanced ABB, and Robotics Maintenance.
P R O F E S S I O N A L E X P E R I E N C E
Challenge Manufacturing Co.; Kansas City, Mo 2015 – Present
Engineering Manager
 Leadingthe delivery,installation,& launchof a GreenFieldPlanthousingoverFiftyMillion
dollarsinequipment.
 Leadingprocessimprovementstoimprove keydeliverables.
 Provide technical leadershiptoEngineeringandManufacturing teams.
 Developthe FacilitiesMaintenanceTeamtosupportthe plant.
 Developthe MROCrib systemwithinthe plantandrestructure the manning.
 IdentifyingareatalentandleadershipteamtoestablishstrongteamtolaunchKansasCityPlant.
 Lead corporate implementationof processdesignandcontrol.
 Directreportsin all areas12 leadersand18 hourlyassociates.
 Supporting200+ ABB IRC5 Robots,withMedarWeldControls.
KIRCHHOFF VAN-ROB - Manchester, TN; Shawnee, KS 2012 - 2015
PLANT MANAGER
 Direct plant operations and provide executive leadership for the Quality Control, Materials
Management, Production, and Skilled Trades Departments.
 Manage 125 direct reports to exceed organizational objectives at the Shawnee JIT facility that
manufacturers domestic automotive parts.
 Hire, interview, and train leading professional and manufacturing staff.
 Instrumental in establishing a new business model and negotiating United Auto Workers contracts to
ensure corporate profitability.
 Establish department goals, create the budget, and conduct KPI analysis to ensure top revenue
growth.
 Create process improvements by incorporating machine utilization to the business model designed to
redeploy assists.
C H R I S T O P H E R M . H I N M A N P A G E 2
Key Achievements
Provide senior plant management and generate $41 million of annual sales, consistently surpassing all
production targets. Conducted business analysis and restructured the Shawnee plant to operate as a JIT
facility. Executive management cut labor costs $500,000 a year.
 Full P&L responsible, reduced annual operating costs $250,000 by streamlining processes and
revamping shift work schedules.
 Integrated lean processes and implemented the Kirchhoff Automotive Production System (KAPS) with
the workforce. The new production procedures increased revenues $1.65 million within one year.
 Developed six managers and supervisors into advanced roles through effective coaching and
mentoring.
 Redesigned staffing operations, which reduced temporary personnel costs $100,000 a year.
 Improved the General Motors quality scorecard from a red to a green status by developing a leading
workforce and implementing process improvements.
 Introduced a preventative maintenance system, which improved machine uptimes and reduced
overtime costs.
 Relocated in 2013 to serve as a Plant Manager for the Shawnee facility.
 Effective organizational leadership, change management, and lean initiatives at the Manchester plant
produced a $500,000 cost savings within six months.
TENNECO AUTOMOTIVE - Smithville, TN 1990 - 2000, 2006 - 2012
VALUE STREAM MANAGER, SENIOR WELDING ENGINEER
 Managed production operations for Honda, Nissan, and GM Value Stream within the Emissions Control
divisions.
 Supervised and evaluated 100 employees to achieve metrics targets.
 Created and managed a multimillion-dollar budget to meet the plant Annual Operations Plan (AOP).
 Provided process improvements by utilizing KPIs and lean tool box methodology which increased
quality, safety, and production outcomes.
Key Achievements
 Improved manufacturing key indicator performance by implementing the Toyota Production System
(TPS).
 Mentored team leaders to achieve professional development goals.
 Steered value stream improvements at three corporate divisions in 2008, generated $2.7 million of
monthly sales, and reduced 30 day DOH ratio by 3.9%.
 Increased efficiency rates 24.5% and generated $300,000 of additional annual revenues by
establishing team leaders and reducing general labor employees.
 Cut operating costs $29,500 through the implementation of the Toyota Production System.
 Minimized scrap 28,300 a month by utilizing visual management tools.
 Led one of the largest corporate launches in history, while serving as a Plant Manager II for the Toyota
Tundra Program. During the 10 month period, managed 100 direct reports, established the Just-in-
Time (JIT) plant (valued at $170 million), and provided technical support for two national facilities.
 Recipient of three Customer Quality Awards from General Motors and Honda Manufacturing.
 Directed employees to achieve a zero defect rate for producing the General Motors Corvette in 2008.
C H R I S T O P H E R M . H I N M A N P A G E 3
L & W ENGINEERING - Lebanon, TN 2000 - 2004, 2004 - 2006
GROUP UNIT LEADER, SENIOR WELDING ENGINEER
 Promoted to Group Unit Leader to direct the Honda, Delphi, Mercedes and Nissan business units that
produced welded assembly products.
 Managed Quality Engineers, Automotive Technicians, and Maintenance staff in all phases of operations.
Key Achievements
 Established a cross-functional team to resolve internal and external manufacturing issues, which
improved corporate profitability and provided cost controls.
 Led a team to improve plant robotic MIG weld cycle time by 20% through the development of new
process parameters.
 Increased customer quality ratings and eliminated a third party vendor, reducing monthly costs by
$50,000.
E D U C A T I O N
 Manufacturing Technology Curriculum (42 credit hours) ▪ Kellogg Community College ▪ 1993 - 1995
 Diesel Technology Program (two year course) ▪ Branch Area Career Center (B.A.C.C.) ▪ 1993
A D V A N C E D T R A I N I N G
 MIG Welding Equipment Training ▪ Lincoln Electric, Miller Electric, ITW, and Motoarc ▪ 1995 - 2013
 Robotic Welding Technology Training ▪ Asea Brown Boveri (ABB) and Motoman ▪ 2004 - 2012
 Introduction of the Toyota System Training (two year program) ▪ Toyota ▪ 2006 - 2008.
Core curriculum included the Toyota Production System, Rapid Kaizen, 5S lean manufacturing, 7 waste,
Total Production Maintenance (TPM), Overall Equipment Effectiveness (OEE), and Visual Management.
 Advanced Programming using Motoman Training ▪ L & W Engineering ▪ 2002
 Programming and Troubleshooting Training ▪ L & W Engineering ▪ 2002
 Allen Bradley Controls Training ▪ Jackson Community College ▪ 2000
C O M P U T E R S K I L L S
 Proficient utilizing Excel, Word, PowerPoint, AutoCAD LT, Minitab, Microsoft Project, and Lotus Notes.

2016 Christopher Hinman Resume

  • 1.
    C H RI S T O P H E R M . H I N M A N 2825 LANKFORD DRIV E  LAW RENCE, KS 66046  785-236-0948  CMHINMAN@HOT MAIL.COM www.linkedin.com/in/chris-hinman S E N I O R M A N U F A C T U R I N G L E A D E R  Over 20 years of operational and staff management experience generated exceptional revenue growth, product quality, cost savings, and impressive safety records for several national manufacturers.  Selected to provide 12 major product launches during career, including the opening of two Greenfield facilities.  Leader at providing process improvements and establishing new programs based upon lean manufacturing principles and the Toyota Production System.  Successful at managing staff to perform all types of resistance welding including Medar, Weldtronic, Dengensha, and Takao.  Established and improved ABB and Motoman robotics into production plants, which dramatically increased on-time performance and fulfillment rates.  Recognized as an expert in welding engineering and robotics, including material handling, arc/resistance welding, and dispensing.  Fostered effective relationships with all levels of staff, management, and vendors to conduct planning, implement new procedures, and attain goals.  Recruited by a local community college to teach three engineering courses entitled ABB Basics, Advanced ABB, and Robotics Maintenance. P R O F E S S I O N A L E X P E R I E N C E Challenge Manufacturing Co.; Kansas City, Mo 2015 – Present Engineering Manager  Leadingthe delivery,installation,& launchof a GreenFieldPlanthousingoverFiftyMillion dollarsinequipment.  Leadingprocessimprovementstoimprove keydeliverables.  Provide technical leadershiptoEngineeringandManufacturing teams.  Developthe FacilitiesMaintenanceTeamtosupportthe plant.  Developthe MROCrib systemwithinthe plantandrestructure the manning.  IdentifyingareatalentandleadershipteamtoestablishstrongteamtolaunchKansasCityPlant.  Lead corporate implementationof processdesignandcontrol.  Directreportsin all areas12 leadersand18 hourlyassociates.  Supporting200+ ABB IRC5 Robots,withMedarWeldControls. KIRCHHOFF VAN-ROB - Manchester, TN; Shawnee, KS 2012 - 2015 PLANT MANAGER  Direct plant operations and provide executive leadership for the Quality Control, Materials Management, Production, and Skilled Trades Departments.  Manage 125 direct reports to exceed organizational objectives at the Shawnee JIT facility that manufacturers domestic automotive parts.  Hire, interview, and train leading professional and manufacturing staff.  Instrumental in establishing a new business model and negotiating United Auto Workers contracts to ensure corporate profitability.  Establish department goals, create the budget, and conduct KPI analysis to ensure top revenue growth.  Create process improvements by incorporating machine utilization to the business model designed to redeploy assists.
  • 2.
    C H RI S T O P H E R M . H I N M A N P A G E 2 Key Achievements Provide senior plant management and generate $41 million of annual sales, consistently surpassing all production targets. Conducted business analysis and restructured the Shawnee plant to operate as a JIT facility. Executive management cut labor costs $500,000 a year.  Full P&L responsible, reduced annual operating costs $250,000 by streamlining processes and revamping shift work schedules.  Integrated lean processes and implemented the Kirchhoff Automotive Production System (KAPS) with the workforce. The new production procedures increased revenues $1.65 million within one year.  Developed six managers and supervisors into advanced roles through effective coaching and mentoring.  Redesigned staffing operations, which reduced temporary personnel costs $100,000 a year.  Improved the General Motors quality scorecard from a red to a green status by developing a leading workforce and implementing process improvements.  Introduced a preventative maintenance system, which improved machine uptimes and reduced overtime costs.  Relocated in 2013 to serve as a Plant Manager for the Shawnee facility.  Effective organizational leadership, change management, and lean initiatives at the Manchester plant produced a $500,000 cost savings within six months. TENNECO AUTOMOTIVE - Smithville, TN 1990 - 2000, 2006 - 2012 VALUE STREAM MANAGER, SENIOR WELDING ENGINEER  Managed production operations for Honda, Nissan, and GM Value Stream within the Emissions Control divisions.  Supervised and evaluated 100 employees to achieve metrics targets.  Created and managed a multimillion-dollar budget to meet the plant Annual Operations Plan (AOP).  Provided process improvements by utilizing KPIs and lean tool box methodology which increased quality, safety, and production outcomes. Key Achievements  Improved manufacturing key indicator performance by implementing the Toyota Production System (TPS).  Mentored team leaders to achieve professional development goals.  Steered value stream improvements at three corporate divisions in 2008, generated $2.7 million of monthly sales, and reduced 30 day DOH ratio by 3.9%.  Increased efficiency rates 24.5% and generated $300,000 of additional annual revenues by establishing team leaders and reducing general labor employees.  Cut operating costs $29,500 through the implementation of the Toyota Production System.  Minimized scrap 28,300 a month by utilizing visual management tools.  Led one of the largest corporate launches in history, while serving as a Plant Manager II for the Toyota Tundra Program. During the 10 month period, managed 100 direct reports, established the Just-in- Time (JIT) plant (valued at $170 million), and provided technical support for two national facilities.  Recipient of three Customer Quality Awards from General Motors and Honda Manufacturing.  Directed employees to achieve a zero defect rate for producing the General Motors Corvette in 2008.
  • 3.
    C H RI S T O P H E R M . H I N M A N P A G E 3 L & W ENGINEERING - Lebanon, TN 2000 - 2004, 2004 - 2006 GROUP UNIT LEADER, SENIOR WELDING ENGINEER  Promoted to Group Unit Leader to direct the Honda, Delphi, Mercedes and Nissan business units that produced welded assembly products.  Managed Quality Engineers, Automotive Technicians, and Maintenance staff in all phases of operations. Key Achievements  Established a cross-functional team to resolve internal and external manufacturing issues, which improved corporate profitability and provided cost controls.  Led a team to improve plant robotic MIG weld cycle time by 20% through the development of new process parameters.  Increased customer quality ratings and eliminated a third party vendor, reducing monthly costs by $50,000. E D U C A T I O N  Manufacturing Technology Curriculum (42 credit hours) ▪ Kellogg Community College ▪ 1993 - 1995  Diesel Technology Program (two year course) ▪ Branch Area Career Center (B.A.C.C.) ▪ 1993 A D V A N C E D T R A I N I N G  MIG Welding Equipment Training ▪ Lincoln Electric, Miller Electric, ITW, and Motoarc ▪ 1995 - 2013  Robotic Welding Technology Training ▪ Asea Brown Boveri (ABB) and Motoman ▪ 2004 - 2012  Introduction of the Toyota System Training (two year program) ▪ Toyota ▪ 2006 - 2008. Core curriculum included the Toyota Production System, Rapid Kaizen, 5S lean manufacturing, 7 waste, Total Production Maintenance (TPM), Overall Equipment Effectiveness (OEE), and Visual Management.  Advanced Programming using Motoman Training ▪ L & W Engineering ▪ 2002  Programming and Troubleshooting Training ▪ L & W Engineering ▪ 2002  Allen Bradley Controls Training ▪ Jackson Community College ▪ 2000 C O M P U T E R S K I L L S  Proficient utilizing Excel, Word, PowerPoint, AutoCAD LT, Minitab, Microsoft Project, and Lotus Notes.