2015 - DPE T03&TT01 Synopsis (rev5)
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This document summarizes the scope of work and schedule for the installation of two unmanned wellhead platforms, T-03 and TT-01, offshore Dubai. It includes: - Lifting scopes and weights for the jackets, decks, boat landings, and piles of each platform. - The job was awarded as an amendment to an existing EPCI contract and involves fast track design and installation of the skirted pile jacket platforms. - The schedule calls for fabrication of the jackets and decks from August 2015 to January 2016, installation by float-over in 10 days during February 2016, and mechanical completion by February 20th, 2016.
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Client Brief Version 2.0 (revisions/additions since V1.1 are shown in green)
1. Project Outline
Black Gold Pty Ltd seeks submissions from suitably qualified companies for the design of coal load out
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Figure 1: Proposed coal load out equipment
1.1 The process
Coal direct from the Black Gold mine arrives at the load out bin via a feed conveyor and is transferred to the
lift conveyor and carried to the top of the circular load out bin. A short chute (1 metre in height) and gate at
the base of the load out bin controls the flow of coal into each train wagon. The load out bin is comprised of
a conical section A, a cylindrical section B and a truncated conical section C.
Several design requirements will be specified by Black Gold Pty Ltd for the total storage volume of the load
out bin, a range of mass flow rates at which the train wagons can be loaded and the types of equipment that
can be selected for the design.
Students please note –
read the IMPORTANT NOTES on the last page of this document and
the comments regarding the completion of individual assignments in italics
Plan View
Side View
Elevation
Coal flow
Load out bin
supported in
square frame
of steel
road
Feed conveyor
6m
H
D = 5m
minimum
Load-
out bin
rail line
8m
Minimum
clearance 6m
Drawing not to scale
chute diameter d
1m high
h2
h
1
h
3
5m
Steel support
3m
Lift conveyor
length L
A
B
C
x = 3m
minimum
x D
Lift conveyor
variable
length X
conveyor
angle
theta 1 θ
1
h
C
the density of coal is 810 kg/m
3
cone angle theta 1 θ1
10 to 30 degrees
theta 2 = 45 degrees
2 ENG1002 – Introduction to Engineering and Spatial Science Applications
2. Design Sections
The project has been divided into three design sections, plus a costing, to ensure that the requirements of the
project are clear. Each section of the design is to be defined by the set of design parameters, listed in bold.
Any company submitting a design proposal must use these variables names to identify the parameters.
Each design section requires a technical analysis which must be summarised in the design proposal.
The Design Sections are:
1. The dimensions of the load out bin and other equipment
D - the diameter of the load out bin (in m)
H - the total height of the load out bin and frame (in m)
h1 to h3 - the heights of each section of the load out bin (in m) ...
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This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar D8N track-type tractor. The removal procedure involves 11 steps including removing bolts, seals, gears, bushings, and bearings. Special tools and precautions are noted. The installation procedure involves 12 steps reinstalling these components in reverse order while following specifications for bearing angles and gaps. Illustrations and diagrams are provided to support the instructions.
Caterpillar Cat D8N TRACK-TYPE TRACTOR Dozer Bulldozer (Prefix 7TK) Service R...
This document provides instructions for removing and installing the rear gear group and rear crankshaft seal of a D8N track-type tractor. The removal procedure involves 11 steps including removing bolts, gears, seals, bushings and bearings. The installation procedure involves 12 steps including lowering component temperatures, applying sealant, installing gears, seals, bushings, bearings and bolts while ensuring proper dimensions and alignments. Tools including drivers, link brackets and guide studs are required.
Caterpillar Cat D8N TRACK-TYPE TRACTOR Dozer Bulldozer (Prefix 7TK) Service R...
This document provides instructions for removing and installing the rear gear group and rear crankshaft seal of a D8N track-type tractor. The removal procedure involves 11 steps including removing bolts, gears, seals, bushings and bearings. The installation procedure involves 12 steps including lowering component temperatures, applying sealant, installing gears, seals, bushings, bearings and bolts while precisely matching dimensions and orientations. Special tools and precautions are noted.
Caterpillar Cat D8N TRACK-TYPE TRACTOR Dozer Bulldozer (Prefix 7TK) Service R...
This document provides instructions for removing and installing the rear gear group and rear crankshaft seal of a D8N track-type tractor. The removal procedure involves 11 steps including removing bolts, gears, seals, bushings and bearings. The installation procedure involves 12 steps including lowering component temperatures, applying sealant, installing gears, seals, bushings, bearings and bolts while ensuring proper dimensions and alignments. Tools including drivers, link brackets and guide studs are required.
Caterpillar Cat D8N TRACK-TYPE TRACTOR Dozer Bulldozer (Prefix 7TK) Service R...
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar D8N track-type tractor. The removal procedure involves 11 steps including removing bolts, seals, gears, bushings, and bearings. Special tools and precautions are noted. The installation procedure involves 12 steps reinstalling these components in reverse order while following specifications for bearing angles and distances.
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2015 - DPE T03&TT01 Synopsis (rev5)
- 1. TT-01 WD = 39.2 m MSLT-03 WD = 45.5 m MSL G1201 Installation scope of Work (G1201) - Final Fabricated weights w/o rigging Lift for T-03 Jacket (532 Te) Lift for T-03 Boat Landing (36 Te, excluding stabbing guides on jacket) T-03 Topsides lift (198 Te) T-03 Skirted Piles driving and Grouting (145 Te ea, 113m long, 54" dia) Single lift for TT-01 Jacket (517 Te) Lift for TT-01 Boat Landing (36 Te, excluding stabbing guides on jacket) TT-01 Topsides lift (197 Te) TT-01 Skirted Piles driving and Grouting (133 Te ea, 105 m long) Revision 5: 25-Feb-2015 Client Dubai Petroleum Establishment (DPE) Job Type Lumpsum EPCI for 2 unmanned WHP: T-03 & TT-01 Qualified weight with DPE Topsides work on unit rates - no equipment installed Job Award Amendment to Rashid C Contract signed May 14th, 2015 Job Status Design 1, Build 2' Concept Fast track project 3 Leg, skirted piles Jacket Vertical Offshore transportation Both Platforms installed in 10 days Mechnical Completion 20 February 2016 Synopsis Owner Stephanie Gambier Structure Contractual weights (Te) Net final weight (Te) T-03 Jacket 342 533 TT-01 Jacket 302 518 T-03 Deck 235 198 TT-01 Deck 235 197 T-03 Piles 290 435 TT-1 Piles 275 400 T-03 Boat Landing 18 36 TT-01 Boat Landing 18 36 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Design engineering (Plan) Actual - Design engineering Issue MTO 90% (Plan) P Actual - Issue MTO 90% (30 Jun- 24 Aug) Issue AFC dwgs for Jacket (Plan: 15 - July) P Actual - Issue AFC dwgs for Jacket (15 Jul - 20 Jul) A Receive soil report (Plan: 31-May) x Actual - Receive soil report (26 Aug) x Issue last remaining AFC dwgs (Plan: 15-Aug) x Actual - Issue last remaining AFC dwgs (14 Oct) x Fabrication Jackets & Decks (Plan) Actual - Fab Jackets & Decks (27 Aug - 17 Jan) Fabrication Skirts & Mudmat (Plan) P Actual - Fab Skirts & Mudmat (25 Sep- 07 Dec) Load out of 2 platforms decks and jackets (Plan) P Actual - Load out of 2 platforms decks and jackets A Installation by G1201 (Plan) P Actual - Installation by G1201 (05 Feb-20Feb) A AS BUILT SCHEDULE OF EXECUTION 2015 2016 Actual Actual Plan Actual Actual Plan Amendment signature with DPE 14-May-15 KOM with DPE 21-May-15 DPE to provide soil data 31-May-15 Primary steel MTO 30-Jun-15 Jacket Main legs AFC drawings 30-Jun-15 Completion of Jacket AFC drawings 19-Aug-15 completion of Deck AFC drawings 19-Aug-15 Platforms ready for load-out at DWDD 15-Jan-16 Mechanical Completion 15-Feb-16 Actual with DPE 14-May-15 21-May-15 26-Aug-15 18-Jul-15 23-Jul-15 14-Oct-15 (mudmat & pile skirts) 12-Oct-15 (grating, handrails) 24-Jan-16 20-Feb-16 Key Dates