This document provides instructions on how to use the service manual for repairing vehicles. It discusses the following:
1. The manual contains an index, precautions, troubleshooting steps, preparation instructions, repair procedures, references, specifications, and tips.
2. Repair procedures include overview illustrations, task headings, detailed text instructions, and specifications.
3. Important safety precautions are provided, such as properly lifting and supporting the vehicle, handling electrical and electronic components carefully, and following torque specifications.
4. Non-reusable parts, precoated parts, fuse ratings, and properly connecting electrical components like batteries are addressed.
Structural and Vibration Analysis of a Machine Shaft using Finite Element Ana...ijtsrd
The present study is a simulation of a machine shaft. The study will be done on FEM simulation software called Ansys 14.5, where a modal would be developed which will undergo a process of meshing. Meshing will divide the modal in extremely small units without changing the shape of actual geometry which will help the software to study the change at every small unit of the model. Then the of the modal would be defined in terms of inlet and outlet thereafter the boundary condition and design equation would be applied to get the desired result. Syed Minal Hussian Jafri | Prof Amit Kaimkuriya ""Structural and Vibration Analysis of a Machine Shaft using Finite Element Analysis"" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-3 | Issue-4 , June 2019, URL: https://www.ijtsrd.com/papers/ijtsrd23844.pdf
Paper URL: https://www.ijtsrd.com/engineering/mechanical-engineering/23844/structural-and-vibration-analysis-of-a-machine-shaft-using-finite-element-analysis/syed-minal-hussian-jafri
power generation through speed breakerShifa Nadeem
1. The document describes a student project to generate electricity using the speed breaker phenomenon.
2. It aims to help address Pakistan's energy crisis by providing a low-cost way to produce electricity through non-conventional means.
3. The project uses a rack and pinion gear mechanism attached to speed breakers to convert the kinetic energy of vehicles into electrical energy via an alternator.
THERMAL AND STRUCTURAL ANALYSIS OF AN EXHAUST MANIFOLD OF A MULTI CYLINDER EN...IAEME Publication
This document describes a thermal and structural analysis of an exhaust manifold for a multi-cylinder engine. A 3D model of the exhaust manifold was created in NX CAD software. Thermal analysis was performed to determine the temperature distribution, and coupled field analysis was conducted to calculate deflections and stresses under pressure and thermal loads. Modal analysis identified six natural frequencies between 0-1500Hz and their corresponding mode shapes. Harmonic analysis generated displacement-frequency graphs and calculated peak deflections and stresses at resonance frequencies. The analyses showed a maximum deflection of 0.1mm and Von Mises stress of 115MPa, below the yield strength, confirming the design can withstand operating loads.
Training ppt on Chittaranjan Locomotive WorksDhruv Upadhaya
This training presentation provides an overview of Chittaranjan Locomotive Works (CLW). It discusses the history of CLW including key dates of its establishment and production milestones. It then describes various types of locomotives produced at CLW, including diesel, electric, DC, and three-phase locomotives. Key components of electric locomotives such as traction motors, transformers, and static equipment are also explained. Finally, it summarizes the advantages of electric locomotives over diesel locomotives.
Indian Railways has one of the largest and busiest rail networks in the world. It is divided into 16 zones with 67 divisions total. Approximately 50% of Indian Railways' 108,805 km of track is diesel-powered.
A diesel locomotive shed is where repair and maintenance of diesel locomotives is performed to keep them working properly. It aims to increase operational life, minimize line failures, and improve locomotive efficiency through technical manpower. A shed has facilities like berths, pits, cranes, fuel and lube oil storage, water treatment, and testing labs.
The Locomotive Diesel Shed in Phulera has an area of 2261 square meters and holdings of 64 locomotives.
Dr Dong Joo Kim, Jeju Energy Corporation - Carbon-Free Island Jeju by 2030: L...OECD Environment
Presentation by Dr Dong Joo Kim - OECD Focus Group Discussion: Investment models for scaling up renewable energy deployment in Indonesia's eastern islands, 21 October 2020
Radial Engine is a reciprocating type Internal Combustion engine in which the cylinders point outwards from a central crankshaft like the spokes on a wheel. This type of engine was commonly used in most of the aircrafts before they started using turbine engines.
Structural and Vibration Analysis of a Machine Shaft using Finite Element Ana...ijtsrd
The present study is a simulation of a machine shaft. The study will be done on FEM simulation software called Ansys 14.5, where a modal would be developed which will undergo a process of meshing. Meshing will divide the modal in extremely small units without changing the shape of actual geometry which will help the software to study the change at every small unit of the model. Then the of the modal would be defined in terms of inlet and outlet thereafter the boundary condition and design equation would be applied to get the desired result. Syed Minal Hussian Jafri | Prof Amit Kaimkuriya ""Structural and Vibration Analysis of a Machine Shaft using Finite Element Analysis"" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-3 | Issue-4 , June 2019, URL: https://www.ijtsrd.com/papers/ijtsrd23844.pdf
Paper URL: https://www.ijtsrd.com/engineering/mechanical-engineering/23844/structural-and-vibration-analysis-of-a-machine-shaft-using-finite-element-analysis/syed-minal-hussian-jafri
power generation through speed breakerShifa Nadeem
1. The document describes a student project to generate electricity using the speed breaker phenomenon.
2. It aims to help address Pakistan's energy crisis by providing a low-cost way to produce electricity through non-conventional means.
3. The project uses a rack and pinion gear mechanism attached to speed breakers to convert the kinetic energy of vehicles into electrical energy via an alternator.
THERMAL AND STRUCTURAL ANALYSIS OF AN EXHAUST MANIFOLD OF A MULTI CYLINDER EN...IAEME Publication
This document describes a thermal and structural analysis of an exhaust manifold for a multi-cylinder engine. A 3D model of the exhaust manifold was created in NX CAD software. Thermal analysis was performed to determine the temperature distribution, and coupled field analysis was conducted to calculate deflections and stresses under pressure and thermal loads. Modal analysis identified six natural frequencies between 0-1500Hz and their corresponding mode shapes. Harmonic analysis generated displacement-frequency graphs and calculated peak deflections and stresses at resonance frequencies. The analyses showed a maximum deflection of 0.1mm and Von Mises stress of 115MPa, below the yield strength, confirming the design can withstand operating loads.
Training ppt on Chittaranjan Locomotive WorksDhruv Upadhaya
This training presentation provides an overview of Chittaranjan Locomotive Works (CLW). It discusses the history of CLW including key dates of its establishment and production milestones. It then describes various types of locomotives produced at CLW, including diesel, electric, DC, and three-phase locomotives. Key components of electric locomotives such as traction motors, transformers, and static equipment are also explained. Finally, it summarizes the advantages of electric locomotives over diesel locomotives.
Indian Railways has one of the largest and busiest rail networks in the world. It is divided into 16 zones with 67 divisions total. Approximately 50% of Indian Railways' 108,805 km of track is diesel-powered.
A diesel locomotive shed is where repair and maintenance of diesel locomotives is performed to keep them working properly. It aims to increase operational life, minimize line failures, and improve locomotive efficiency through technical manpower. A shed has facilities like berths, pits, cranes, fuel and lube oil storage, water treatment, and testing labs.
The Locomotive Diesel Shed in Phulera has an area of 2261 square meters and holdings of 64 locomotives.
Dr Dong Joo Kim, Jeju Energy Corporation - Carbon-Free Island Jeju by 2030: L...OECD Environment
Presentation by Dr Dong Joo Kim - OECD Focus Group Discussion: Investment models for scaling up renewable energy deployment in Indonesia's eastern islands, 21 October 2020
Radial Engine is a reciprocating type Internal Combustion engine in which the cylinders point outwards from a central crankshaft like the spokes on a wheel. This type of engine was commonly used in most of the aircrafts before they started using turbine engines.
Primary units are the objects of expenditure used to analyze government spending. They classify expenditures by cost elements like wages, materials, contracts etc. Some key primary units include salaries under PU 01, materials from stock under PU 27, contractual payments under PU 32, electricity costs under PU 30, and a miscellaneous category under PU 99. In total over 50 primary units are outlined with descriptions of what types of expenditures are allocated to each code.
The top attractions in Jaffna, Sri Lanka include the Nallur Kandaswamy Kovil Hindu temple, the second largest fort in Sri Lanka called the Jaffna Fort built by the Portuguese, and the Jaffna Clock Tower built in 1875 to commemorate the Prince of Wales' visit. Other attractions are the Sangiliyan Statue portraying the last king of the Jaffna kingdom and accommodation such as the Jetwing Jaffna and The Margosa Bongo Stay hotels.
Report on Ajni electric Loco shed Nagpurrushi1234rap
This document provides details about an industrial training completed at the Electric Loco Shed in Ajni, Nagpur by four students. It includes a certificate from the loco shed certifying that the students completed their training from December 3rd to 15th, 2018. The document then provides an acknowledgment, table of contents, and begins discussing the loco shed, providing background on Indian Railways and describing some of the key locomotive types maintained at the Ajni shed, including their specifications.
Geological Field Report On Sitakund Anticline Chittagong, BangladeshShacinChandraSaha
This field report is based on all the scientific facts and data found during the brief field
survey on Sitakund Anticline between Choto Darogar Hat to Barabkund Section. This field
report deals with the physiographic, structural, stratigraphic, sedimentological, and
geomorphic Characteristics of Sitakund Anticline along with their practical and economic
aspects.
The Sitakund Anticline is situated in southern east part of Bangladesh under Chittagong
district. It is about 75 km long and 10 km wide and is one of the westernmost structures of
Chittagong and Chittagong Hill Tracts. The Sitakund range act as water divide between
Halda valley and Swandwip Channel.
Structurally Sitakund Anticline is one of the prominent structures of the eastern folded belt
of Bengal basin. The Sitakund anticline is trending in NNW-SSE direction. It is an
asymmetric fold and the western Flank of the anticline is faulted regionally, the alignment
of which runs parallel to the NNW-SSE trending regional strike.
The Sitakund Anticline is completely composed of sedimentary rock which was deposited
during tertiary age in marginal marine environment. The sedimentary beds are mainly
composed of sandstone and shale but at some places mudstone and siltstone is also found.
So the overall lithology of the area can be described as the alteration of sandstone and shale
with minor presence of mudstone and siltstone at different sites.
In our investigation we got some geomorphic features such as stream, pool, riffle, rapid,
waterfall, slump and pothole etc.
The report gives us the study of rock samples collected from four consecutive sections such
as Sahsradhara Section, Barabkund Section and Chandra Nath Temple Section.5
There are some economical aspects and importance of this area. It is anticipated that there
is reservoir of gas and petroleum in this area. Several gas seepage that we have found in
our investigation are provides a strong evidence of it. Besides many hard rock are supplied
from this area for industrial and construction projects. These areas also have an importance
of religious view.
This document provides an overview of the Mainline Electric Multiple Unit (MEMU) rail system in India. It describes key components of the MEMU including the pantograph that collects power from overhead wires, main transformers that step down voltages, rectifiers that convert AC to DC for traction motors, and auxiliary systems like lighting, compressors, and a battery. The summary highlights the purpose of the MEMU for semi-urban and rural passenger service and provides a high-level view of the electrical systems and components that power and control the trains.
Modul ini membahas analisis kumparan pada motor induksi tiga fasa. Terdapat tiga jenis kumparan stator yaitu jerat, terpusat, dan gelombang. Dilakukan analisis parameter seperti langkah kumparan, jumlah kumparan tiap kelompok, dan jarak antar lubang untuk menggambar bentangan kumparan. Contoh bentangan kumparan terpusat ditampilkan.
I had done 1 month summer training on topic " AIR BRAKE SYSTEM USED IN LOCOMOTIVE " from LOCO workshop, LKO....students who are doing so....this file can help them to prepare project file...
The document provides information on the Research Designs and Standards Organization (RDSO) in India. It discusses that RDSO is the sole research and development organization of Indian Railways that functions as a technical advisor. It oversees the development of new designs, technologies, and standards for materials used in railways. The document outlines some of RDSO's key laboratories and facilities for testing railway equipment and conducting research. It also summarizes some technology mission projects aimed at improving railway safety in areas such as detecting overheated wheels, improving visibility in fog, satellite-based train tracking, and bogie monitoring systems.
The document discusses heavy mineral deposits found in Indian beach sands. It outlines the distribution of minerals like ilmenite, rutile, monazite, garnet, and sillimanite across states like Kerala, Tamil Nadu, Odisha, and Andhra Pradesh. It estimates India's resources of these minerals to be 348 million tons of ilmenite, 107 million tons of garnet, and so on. Factors controlling the formation of these placer deposits include drainage networks, waves, currents and weathering processes that concentrate the heavy minerals in beach environments due to their higher specific gravity.
Generator listrik merupakan alat yang mengubah energi mekanik menjadi listrik dengan menggunakan induksi elektromagnetik. Ia terdiri dari stator dan rotor, dimana stator diam dan rotor berputar, menghasilkan medan magnet yang menginduksi arus listrik pada stator. Generator dapat berupa AC atau DC, dan tegangannya dapat dikontrol dengan AVR.
Bab 14 sistem distribusi tenaga listrikEko Supriyadi
[Ringkasan]
1. Dokumen menjelaskan sejarah penggunaan berbagai sumber energi alam oleh manusia sejak zaman prasejarah hingga pengembangan energi listrik di Indonesia pada abad ke-19.
2. Pembangkit listrik menghasilkan listrik dari berbagai sumber energi seperti air, gas, uap, diesel, panas bumi, dan nuklir, kemudian didistribusikan melalui jaringan transmisi ke konsumen.
3. Dokumen juga menjelaskan
Dokumen tersebut membahas tentang listrik statik dan gejala terjadinya listrik statik yang pertama kali diselidiki oleh orang Yunani. Dokumen juga menjelaskan tentang muatan positif, negatif, dan netral pada suatu benda, serta gaya tarik dan tolak antara dua muatan listrik yang sebanding dengan muatan-muatannya dan berbanding terbalik dengan kuadrat jarak antara kedua muatan.
The design of an automobile chassis requires a prior understanding of the kind of conditions the chassis is likely to face on the road. The chassis generally experiences four major loading situations, that include,
(i) vertical bending,
(ii) longitudinal torsion,
(iii) lateral bending,
(iv) horizontal lozenging.
Chittaranjan locomotive works (Summer Training Report)Deo Nath Jha
This document provides information about Chittaranjan Locomotive Works (CLW) in India. It summarizes CLW's history and production, including that it was established in 1947, produced its first steam locomotive in 1950, and has since produced various electric and diesel locomotives. It also gives technical details about the development of CLW's 3-phase locomotives, describing their electrical features, converter systems, and different brake systems. Finally, it provides specifications for some of CLW's most common locomotive models like the WAG-9, WAP-7, WAP-5, and WAP-4.
This document provides instructions on how to use the service manual for repairing a 2000 Lexus LS400. It explains that each section begins with an index and precautions. Troubleshooting tables are included to help diagnose issues. Preparation sections list special tools and materials needed. Repair procedures use illustrations and step-by-step text. Specifications are in bold. Cautions, notices, and hints are provided. The SI unit system and other units are used. Identification information explains how to locate the VIN and engine serial numbers. General repair instructions provide tips on safety, battery connection, vehicle lifting, and more.
This document provides instructions on how to use the service manual for the 2003 Toyota Tundra. It discusses the manual's organization including the index, precautions, troubleshooting tables, preparation sections, repair procedures, references, specifications, cautions, and units of measurement. The repair procedures use a standardized format with illustrations, task headings, and detailed text. The document also provides general repair instructions and identifies vehicle and engine identification locations.
Primary units are the objects of expenditure used to analyze government spending. They classify expenditures by cost elements like wages, materials, contracts etc. Some key primary units include salaries under PU 01, materials from stock under PU 27, contractual payments under PU 32, electricity costs under PU 30, and a miscellaneous category under PU 99. In total over 50 primary units are outlined with descriptions of what types of expenditures are allocated to each code.
The top attractions in Jaffna, Sri Lanka include the Nallur Kandaswamy Kovil Hindu temple, the second largest fort in Sri Lanka called the Jaffna Fort built by the Portuguese, and the Jaffna Clock Tower built in 1875 to commemorate the Prince of Wales' visit. Other attractions are the Sangiliyan Statue portraying the last king of the Jaffna kingdom and accommodation such as the Jetwing Jaffna and The Margosa Bongo Stay hotels.
Report on Ajni electric Loco shed Nagpurrushi1234rap
This document provides details about an industrial training completed at the Electric Loco Shed in Ajni, Nagpur by four students. It includes a certificate from the loco shed certifying that the students completed their training from December 3rd to 15th, 2018. The document then provides an acknowledgment, table of contents, and begins discussing the loco shed, providing background on Indian Railways and describing some of the key locomotive types maintained at the Ajni shed, including their specifications.
Geological Field Report On Sitakund Anticline Chittagong, BangladeshShacinChandraSaha
This field report is based on all the scientific facts and data found during the brief field
survey on Sitakund Anticline between Choto Darogar Hat to Barabkund Section. This field
report deals with the physiographic, structural, stratigraphic, sedimentological, and
geomorphic Characteristics of Sitakund Anticline along with their practical and economic
aspects.
The Sitakund Anticline is situated in southern east part of Bangladesh under Chittagong
district. It is about 75 km long and 10 km wide and is one of the westernmost structures of
Chittagong and Chittagong Hill Tracts. The Sitakund range act as water divide between
Halda valley and Swandwip Channel.
Structurally Sitakund Anticline is one of the prominent structures of the eastern folded belt
of Bengal basin. The Sitakund anticline is trending in NNW-SSE direction. It is an
asymmetric fold and the western Flank of the anticline is faulted regionally, the alignment
of which runs parallel to the NNW-SSE trending regional strike.
The Sitakund Anticline is completely composed of sedimentary rock which was deposited
during tertiary age in marginal marine environment. The sedimentary beds are mainly
composed of sandstone and shale but at some places mudstone and siltstone is also found.
So the overall lithology of the area can be described as the alteration of sandstone and shale
with minor presence of mudstone and siltstone at different sites.
In our investigation we got some geomorphic features such as stream, pool, riffle, rapid,
waterfall, slump and pothole etc.
The report gives us the study of rock samples collected from four consecutive sections such
as Sahsradhara Section, Barabkund Section and Chandra Nath Temple Section.5
There are some economical aspects and importance of this area. It is anticipated that there
is reservoir of gas and petroleum in this area. Several gas seepage that we have found in
our investigation are provides a strong evidence of it. Besides many hard rock are supplied
from this area for industrial and construction projects. These areas also have an importance
of religious view.
This document provides an overview of the Mainline Electric Multiple Unit (MEMU) rail system in India. It describes key components of the MEMU including the pantograph that collects power from overhead wires, main transformers that step down voltages, rectifiers that convert AC to DC for traction motors, and auxiliary systems like lighting, compressors, and a battery. The summary highlights the purpose of the MEMU for semi-urban and rural passenger service and provides a high-level view of the electrical systems and components that power and control the trains.
Modul ini membahas analisis kumparan pada motor induksi tiga fasa. Terdapat tiga jenis kumparan stator yaitu jerat, terpusat, dan gelombang. Dilakukan analisis parameter seperti langkah kumparan, jumlah kumparan tiap kelompok, dan jarak antar lubang untuk menggambar bentangan kumparan. Contoh bentangan kumparan terpusat ditampilkan.
I had done 1 month summer training on topic " AIR BRAKE SYSTEM USED IN LOCOMOTIVE " from LOCO workshop, LKO....students who are doing so....this file can help them to prepare project file...
The document provides information on the Research Designs and Standards Organization (RDSO) in India. It discusses that RDSO is the sole research and development organization of Indian Railways that functions as a technical advisor. It oversees the development of new designs, technologies, and standards for materials used in railways. The document outlines some of RDSO's key laboratories and facilities for testing railway equipment and conducting research. It also summarizes some technology mission projects aimed at improving railway safety in areas such as detecting overheated wheels, improving visibility in fog, satellite-based train tracking, and bogie monitoring systems.
The document discusses heavy mineral deposits found in Indian beach sands. It outlines the distribution of minerals like ilmenite, rutile, monazite, garnet, and sillimanite across states like Kerala, Tamil Nadu, Odisha, and Andhra Pradesh. It estimates India's resources of these minerals to be 348 million tons of ilmenite, 107 million tons of garnet, and so on. Factors controlling the formation of these placer deposits include drainage networks, waves, currents and weathering processes that concentrate the heavy minerals in beach environments due to their higher specific gravity.
Generator listrik merupakan alat yang mengubah energi mekanik menjadi listrik dengan menggunakan induksi elektromagnetik. Ia terdiri dari stator dan rotor, dimana stator diam dan rotor berputar, menghasilkan medan magnet yang menginduksi arus listrik pada stator. Generator dapat berupa AC atau DC, dan tegangannya dapat dikontrol dengan AVR.
Bab 14 sistem distribusi tenaga listrikEko Supriyadi
[Ringkasan]
1. Dokumen menjelaskan sejarah penggunaan berbagai sumber energi alam oleh manusia sejak zaman prasejarah hingga pengembangan energi listrik di Indonesia pada abad ke-19.
2. Pembangkit listrik menghasilkan listrik dari berbagai sumber energi seperti air, gas, uap, diesel, panas bumi, dan nuklir, kemudian didistribusikan melalui jaringan transmisi ke konsumen.
3. Dokumen juga menjelaskan
Dokumen tersebut membahas tentang listrik statik dan gejala terjadinya listrik statik yang pertama kali diselidiki oleh orang Yunani. Dokumen juga menjelaskan tentang muatan positif, negatif, dan netral pada suatu benda, serta gaya tarik dan tolak antara dua muatan listrik yang sebanding dengan muatan-muatannya dan berbanding terbalik dengan kuadrat jarak antara kedua muatan.
The design of an automobile chassis requires a prior understanding of the kind of conditions the chassis is likely to face on the road. The chassis generally experiences four major loading situations, that include,
(i) vertical bending,
(ii) longitudinal torsion,
(iii) lateral bending,
(iv) horizontal lozenging.
Chittaranjan locomotive works (Summer Training Report)Deo Nath Jha
This document provides information about Chittaranjan Locomotive Works (CLW) in India. It summarizes CLW's history and production, including that it was established in 1947, produced its first steam locomotive in 1950, and has since produced various electric and diesel locomotives. It also gives technical details about the development of CLW's 3-phase locomotives, describing their electrical features, converter systems, and different brake systems. Finally, it provides specifications for some of CLW's most common locomotive models like the WAG-9, WAP-7, WAP-5, and WAP-4.
This document provides instructions on how to use the service manual for repairing a 2000 Lexus LS400. It explains that each section begins with an index and precautions. Troubleshooting tables are included to help diagnose issues. Preparation sections list special tools and materials needed. Repair procedures use illustrations and step-by-step text. Specifications are in bold. Cautions, notices, and hints are provided. The SI unit system and other units are used. Identification information explains how to locate the VIN and engine serial numbers. General repair instructions provide tips on safety, battery connection, vehicle lifting, and more.
This document provides instructions on how to use the service manual for the 2003 Toyota Tundra. It discusses the manual's organization including the index, precautions, troubleshooting tables, preparation sections, repair procedures, references, specifications, cautions, and units of measurement. The repair procedures use a standardized format with illustrations, task headings, and detailed text. The document also provides general repair instructions and identifies vehicle and engine identification locations.
2003 toyota tundra service repair manualfuhsejskekmmm
This document provides instructions on how to use the service manual for the 2003 Toyota Tundra. It discusses the manual's organization including the index, precautions, troubleshooting tables, preparation sections, repair procedures, references, specifications, cautions, and units of measurement. The repair procedures use a standardized format with illustrations, task headings, and detailed text. The document also provides general repair instructions and identifies vehicle and engine identification locations.
This document provides instructions for how to use the service manual. It begins with an introduction on how the manual is organized with sections, indexes, descriptions, and procedures. It explains that procedures are step-by-step with illustrations and specifications in bold. It provides guidance on tools, repairs, precautions and abbreviations used. Safety warnings are highlighted regarding working on vehicles with airbags and catalytic converters.
This document provides an overview and instructions for using a 1996 Toyota T100 factory service manual. It includes an index of sections, general information on repairs, vehicle identification, and terminology. The introduction explains how to navigate the manual, which provides repair procedures, specifications, cautions, and specialized tools needed. Proper techniques are described, such as using covers to protect the vehicle, keeping parts in order, and observing safety practices like lifting the vehicle securely on stands.
2005 toyota avalon service repair manualfjjskekmdmme
This document provides instructions on how to use the repair manual. It explains that the manual covers diagnosis, removal/installation, disassembly/reassembly, and inspection procedures. It emphasizes following proper procedures, using special tools when required, and only reusing or installing new specified parts. Safety precautions are outlined, such as wearing protective equipment and supporting the vehicle properly when jacking it up. The document also provides vehicle identification information and general repair instructions, highlighting important safety information for working on systems with airbags and seat belt pretensioners.
2007 toyota avalon service repair manualfhsejkdkmem
This document provides instructions on how to use the service manual. It explains that the manual covers diagnosis, removal/installation, and replacement procedures. It omits final inspection. Index and special service tool sections are included. Repair procedures use an illustrated step-by-step format. Specifications are in bold text and the service specifications section. Vehicle identification numbers and engine/transmission serial numbers are explained for identification purposes. Precautions for SRS airbag and seatbelt systems are provided.
2006 toyota avalon service repair manualfjjsekdmme
This document provides instructions on how to use the service manual. It explains that the manual covers diagnosis, removal/installation, and replacement procedures. It omits final inspection. Index and special service tool sections are included. Repair procedures use an illustrated step-by-step format. Specifications are in bold text and the service specifications section. Vehicle identification numbers and engine/transmission serial numbers are explained for identification purposes. Precautions for repairs include using jack stands, handling precoated parts and clips/claws, and working with supplemental restraint systems.
2010 toyota avalon service repair manualfjsjjdkemmde
This document provides instructions on how to use the service manual. It explains that the manual covers diagnosis, removal/installation, and replacement procedures. It omits final inspection. Index and special service tool sections are included. Repair procedures use an illustrated step-by-step format. Specifications are in bold text and the service specifications section. Vehicle identification numbers and engine/transmission serial numbers are explained for identification purposes. Precautions for repairs include using jack stands, handling precoated parts and clips/claws, and working with supplemental restraint systems.
This document provides instructions on how to use the service manual. It covers general information, repair procedures, vehicle identification, and precautions when working on systems with airbags and seatbelt pretensioners. The general information section outlines what the manual covers and how information is organized. The repair procedures section provides guidance on operations, tools, removed parts, and specific component repair. The vehicle identification section explains how to locate vehicle and engine serial numbers. The precautions section emphasizes safety when working on or near the supplemental restraint system.
This document provides instructions on how to use the repair manual. It explains that each section includes an index, general description, troubleshooting tables, preparation instructions, repair procedures, specifications and references. The repair procedures use a step-by-step format with illustrations, task headings and detailed text. Important information like specifications and warnings are in bold. The document also provides instructions on vehicle identification numbers, general repair instructions, precautions and vehicle lift locations.
This document provides instructions on how to use the repair manual. It explains that each section includes an index, general description, troubleshooting tables, preparation instructions, repair procedures, specifications and references. The repair procedures use a step-by-step format with illustrations, task headings and detailed text. Important information like specifications and warnings are in bold. The document also provides instructions on vehicle identification numbers, general repair instructions, precautions and vehicle lift locations.
2006 TOYOTA HIGHLANDER Service Repair Manualfudfjjskekfmem
This is the Highly Detailed factory service repair manual for the2006 TOYOTA HIGHLANDER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2006 TOYOTA HIGHLANDER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
01 - Introduction
02 - Preparation
03 - Service Specifications
04 - Diagnostics
05 - Engine Control System
06 - Fuel
07 - Emission Control
08 - Intake
09 - Engine Mechanical
10 - Exhaust
11 - Cooling
12 - Lubrication
13 - Ignition
14 - Starting & Charging
15 - Front Suspension
16 - Rear Suspension
17 - Tire & Wheel
18 - Differential
19 - Drive & Propeller Shaft
20 - Transfer
21 - Brake
22 - Parking Brake
23 - Automatic Transmission & Transaxle
24 - Steering Column
25 - Power Steering
26 - Heater &Air Conditioner
27 - SRS
28 - Seat Belt
29 - Lighting
30 - Wiper & Washer
31 - Audio Visual System
32 - Communication System
33 - Windshield Window Glass Mirror
34 - Instrument Panel Meter
35 - Seat
36 - Theft Deterrent & Door Lock
37 - Sliding Roof
38 - Engine Hood Door
39 - Exterior Interior Trim
40 - Garage Door Opener
41 - Vehicle Control System
42 - Cruise Control
43 - Maintenance
44 - EWD
45 - Owners Manual
46 - Collision Repair
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
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This document provides instructions on how to use the 2005 Highlander repair manual. It discusses the manual's organization and contents, including repair procedures, specifications, torque values, and other important details. Proper precautions are emphasized, such as using special tools when required, cleaning removed parts, applying sealant to reused parts, and following torque specifications. Common fasteners, clips and other items are explained as well.
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This document provides instructions on how to properly use the 2005 Highlander repair manual. It discusses the manual's layout and conventions including repair procedures, specifications, torque values, and precautions when working with supplemental restraint systems. Proper jacking, clip and fastener removal, vacuum hose and electrical connection procedures are described. The importance of using proper safety equipment and following warnings is emphasized throughout.
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This document provides instructions on how to use the 2005 Highlander repair manual. It discusses the manual's organization and contents, including repair procedures, specifications, identification information, and precautions. Proper techniques are emphasized, such as using torque wrenches, replacing non-reusable parts, and correctly removing and installing clips, bolts, and vacuum hoses. Safety is also stressed, advising technicians to properly support vehicles, wear protective equipment, and avoid mixing up removed parts.
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This document provides instructions on how to use the repair manual. It discusses general repair processes including diagnosis, removal/installation, and inspection. It emphasizes using special service tools when required and following specifications. Repair procedures are presented step-by-step with illustrations. Safety precautions are outlined for working on vehicles and with airbags. Torque values must be properly calculated when using extensions.
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The document provides instructions on how to properly use the 2005 Highlander repair manual. It discusses the manual's organization and contents, including repair procedures, specifications, terminology, and units of measurement. Precautions are outlined for working with vehicles equipped with supplemental restraint systems and airbags. Guidelines are provided for jacking, supporting, and lifting vehicles safely during repairs.
The document provides instructions on how to use the 2005 Highlander repair manual. It discusses the manual's organization and contents, including repair procedures, specifications, terminology, and units of measurement. Proper precautions are emphasized such as using special tools, applying torque correctly, and replacing non-reusable parts. Guidelines are provided for operations like jacking, removing clips, and disconnecting vacuum hoses.
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2006 toyota tundra service repair manual
1. IN0KN−01
N17080
Filler Cap
Float
Reservoir
z Grommet
Clip
Slotted Spring Pin
: Specified torque
z Non−reusable part
Cylinder
Piston
Push Rod
Washer
Snap Ring
Boot
z Gasket
Lock Nut
Clevis Pin
Clevis
N·m (kgf·cm, ft·lbf)
12 (120, 9)
15 (155, 11)
−INTRODUCTION HOW TO USE THIS MANUAL
IN−1
HOW TO USE THIS MANUAL
GENERAL INFORMATION
1. INDEX
An INDEX is provided on the first page of each section to guide you to the item to be repaired. To assist you
in finding your way through the manual, the section title and major heading are given at the top of every page.
2. PRECAUTION
At the beginning of each section, a PRECAUTION that pertains to all repair operations contained in that sec-
tion is given.
Read these precautions before starting any repair task.
3. TROUBLESHOOTING
TROUBLESHOOTING tables are included for each system to help you diagnose the problem and find the
cause. The fundamentals of how to proceed with troubleshooting are described on page IN−19.
Be sure to read this before performing troubleshooting.
4. PREPARATION
Preparation lists the SST (Special Service Tools), recommended tools, equipment, lubricant and SSM (Spe-
cial Service Materials) which should be prepared before beginning the operation and explains the purpose
of each one.
5. REPAIR PROCEDURES
Most repair operations begin with an overview illustration. It identifies the components and shows how the
parts fit together.
Example:
2. Illustration:
what to do and where to do
21. CHECK PISTON STROKE OF OVERDRIVE BRAKE
(a)
Task heading : what to do
SST 09350−30020 (09350−06120)
Set part No. Component part No.
Detailed text : how to do task
(b)
Piston stroke: 1.40 Ċ 1.70 mm (0.0551 Ċ 0.0669 in.)
Specification
Place SST and a dial indicator onto the overdrive brake pis-
ton as shown in the illustration.
Measure the stroke applying and releasing the compressed
air (392 Ċ 785 kPa, 4 Ċ 8 kgf/cm2 or 57 Ċ 114 psi) as shown
in the illustration.
IN−2
−INTRODUCTION HOW TO USE THIS MANUAL
The procedures are presented in a step−by−step format:
S The illustration shows what to do and where to do.
S The task heading tells what to do.
S The detailed text tells how to perform the task and gives other information such as specifications
and warnings.
Example:
This format provides the experienced technician with a FAST TRACK to the information needed. The upper
case task heading can be read at a glance when necessary, and the text below it provides detailed informa-
tion. Important specifications and warnings always stand out in bold type.
6. REFERENCES
References have been kept to a minimum. However, when they are required, you are given the page to refer
to.
7. SPECIFICATIONS
Specifications are presented in bold type throughout the text where needed. You never have to leave the
procedure to look up your specifications. They are also found in Service Specifications section for quick ref-
erence.
8. CAUTIONS, NOTICES, HINTS:
S CAUTIONS are presented in bold type, and indicate there is a possibility of injury to you or other
people.
S NOTICES are also presented in bold type, and indicate the possibility of damage to the components
being repaired.
S HINTS are separated from the text but do not appear in bold. They provide additional information to
help you perform the repair efficiently.
9. SI UNIT
The UNITS given in this manual are primarily expressed according to the SI UNIT (International System of
Unit), and alternately expressed in the metric system and in the English System.
Example:
Torque: 30 N·m (310 kgf·cm, 22 ft·lbf)
3. IN01P−08
B02417
A
B
B17832
A
A
1GR−FE Engine
2UZ−FE Engine
−INTRODUCTION IDENTIFICATION INFORMATION
IN−3
IDENTIFICATION INFORMATION
VEHICLE IDENTIFICATION AND
ENGINE SERIAL NUMBER
1. VEHICLE IDENTIFICATION NUMBER
The vehicle identification number is stamped on the vehicle
identification number plate and certification label.
A: Vehicle Identification Number Plate
B: Certification Label
2. ENGINE SERIAL NUMBER
The engine serial number is stamped on the engine block, as
shown in the illustration.
A: Engine Serial Number
4. IN0CO−32
FI1066
Z11554
Seal Lock Adhesive
IN−4
−INTRODUCTION REPAIR INSTRUCTIONS
REPAIR INSTRUCTIONS
GENERAL INFORMATION
BASIC REPAIR HINT
(a) Prevent damage and maintain vehicle cleanliness by pro-
tective covering on the fender, seat and floor.
(b) During disassembly, line up parts in the order they were
removed to facilitate reassembly.
(c) Installation and removal of battery terminal:
NOTICE:
When connecting the negative (−) terminal make sure that
the steering wheel is centered.
(1) Before performing electrical work, disconnect the
negative (−) terminal cable from the battery.
(2) If it is necessary to disconnect the battery for in-
spection or repair, first disconnect the negative (−)
terminal cable.
(3) To prevent damage to the battery terminal when dis-
connecting the terminal cable, loosen the cable nut
and raise the cable straight up. Do not twist or pry
the cable off.
(4) Clean the battery terminals and cable ends with a
clean shop rag. Do not scrape them with a file or oth-
er abrasive objects.
(5) Install the cable ends to the battery terminals after
loosening the nut, and tighten the nut after installa-
tion. Do not use a hammer to tap the cable ends
onto the terminals.
(6) Be sure the cover for the positive (+) terminal is
properly in place.
(d) Check hose and wiring connectors to make sure that they
are connected securely and correctly.
(e) Non−reusable parts:
(1) Always replace cotter pins, gaskets, O−rings, oil
seals, etc. with new ones.
(2) Non−reusable parts are indicated in component il-
lustrations by the ”z” symbols.
(f) Precoated parts
Precoated parts are bolts, nuts, etc. that are coated with
a seal lock adhesive at the factory.
(1) If a precoated part is retightened, loosened or
caused to move in any way, it must be recoated with
the specified adhesive.
(2) When reusing precoated parts, clean off the old
adhesive and dry with compressed air. Then apply
new seal lock adhesive to the bolt, nut or threads.
5. BE1367
Medium Current Fuse and High Current Fuse
Equal Amperage Rating
V00076
AbbreviationPart NameSymbolIllustration
FUSE
MEDIUM CURRENT FUSE
HIGH CURRENT FUSE
FUSIBLE LINK
CIRCUIT BREAKER
FUSE
M−FUSE
H−FUSE
FL
CB
−INTRODUCTION REPAIR INSTRUCTIONS
IN−5
(3) Precoated parts are indicated in component illustra-
tions by the ”L” symbols.
(g) When necessary, use a sealer on gaskets to prevent
leaks.
(h) Carefully observe all specifications for bolt tightening
torques. Always use a torque wrench.
(i) Use of special service tools (SST) and special service ma-
terials (SSM) may be required, depending on the nature
of the repair. Be sure to use SST and SSM where speci-
fied and follow the proper work procedure. A list of SST
and SSM can be found in the Preparation section in this
manual.
(j) When replacing fuses, be sure the new fuse has the cor-
rect amperage rating. DO NOT exceed the rating or use
one with a lower rating.
6. IN0253
WRONG CORRECT
IN0252
WRONG CORRECT
IN−6
−INTRODUCTION REPAIR INSTRUCTIONS
(k) Care must be taken when jacking up and supporting the
vehicle. Be sure to lift and support the vehicle at the prop-
er locations (see page IN−8).
S Release the parking brake on a level surface and
shift to the N position.
S When jacking up the front wheels of the vehicle, first
place chocks behind the rear wheels.
S When jacking up the rear wheels of the vehicle,
place chocks in front of the front wheels.
S When jacking up only the front or rear wheels, set
rigid racks and place chocks on front and behind the
wheels in contact with the ground.
S After the vehicle is jacked up, be sure to support it
on rigid racks. It is extremely dangerous to do any
work on a vehicle raised on a jack alone, even for
a job that can be finished quickly.
(l) Observe the following precautions to avoid damage to the
following parts:
(1) Do not open the cover or case of the ECU unless
absolutely necessary. (Static electricity transmitted
through human touch may destroy the IC.)
(2) To disconnect vacuum hoses, pull off the end of the
hose, not the middle.
(3) To pull apart electrical connectors, pull on the con-
nector itself, not the wires.
(4) Be careful not to drop electrical components, such
as sensors or relays. If they are dropped on a hard
floor, they should be replaced and not reused.
(5) When steam cleaning an engine, protect the elec-
tronic components, air filter and emission−related
components from water.
(6) Never use an impact wrench to remove or install
temperature switches or temperature sensors.
(7) When checking continuity at the wire connector, in-
sert the tester probe carefully to prevent terminals
from bending.
(8) When using a vacuum gauge, never force the hose
onto a connector that is too large. Use a step−down
adapter for adjustment. Once the hose has been
stretched, it may leak air.
7. IN0002
Example
−INTRODUCTION REPAIR INSTRUCTIONS
IN−7
(m) Installation and removal of vacuum hose:
(1) When disconnecting vacuum hoses, use tags to
identify where they should be reconnected to.
(2) After completing a job, double check that the vacu-
um hoses are properly connected. A label under the
hood shows the proper layout.
(n) Unless otherwise stated, all resistance should be mea-
sured at an ambient temperature of 20°C (68°F). Mea-
surement should be made after the engine has cooled
down. If measured at high temperatures immediately af-
ter the vehicle has been running, resistance may be out-
side specifications.
8. IN0DY−05
B07972
JACK POSITION S S S S S S S S S S S S S S S S S S
Front S S S S S S S S S Center of crossmember
Rear S S S S S S S S S Center of rear axle housing
SUPPORT POSITION
Safety stand S S S S S S S S S S S S S S S S
Front
IN−8
−INTRODUCTION REPAIR INSTRUCTIONS
VEHICLE LIFT AND SUPPORT LOCATIONS
9. IN0KM−01
BO4111
Negative Cable
−INTRODUCTION FOR ALL OF VEHICLES
IN−9
FOR ALL OF VEHICLES
PRECAUTION
1. FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND
SEAT BELT PRETENSIONER
(a) The TOYOTA TUNDRA is equipped with an SRS (Sup-
plemental Restraint System), such as the driver airbag,
front passenger airbag assembly and seat belt preten-
sioner.
Failure to carry out service operations in the correct se-
quence could cause the supplemental restraint system to
unexpectedly deploy during servicing, possibly leading to
a serious accident.
Further, if a mistake is made in servicing the supplemental
restraint system, it is possible the SRS may fail to operate
when required. Before servicing (including removal or
installation of parts, inspection or replacement), be sure
to read the following items carefully, then follow the cor-
rect procedure described in this manual.
(b) GENERAL NOTICE
(1) Malfunction symptoms of the supplemental re-
straint system are difficult to confirm, so the diag-
nostic trouble codes become the most important
source of information when troubleshooting. When
troubleshooting the SRS, always check the diag-
nostic trouble codes before disconnecting the bat-
tery (see page DI−1810).
(2) Work must be started after 90 seconds from the
time the ignition switch is turned to the LOCK posi-
tion and the negative (−) terminal cable is discon-
nected from the battery.
(The supplemental restraint system is equipped
with a back−up power source because if work is
started within 90 seconds of disconnecting the neg-
ative (−) terminal cable from the battery, the SRS
may deploy.)
When the negative (−) terminal cable is discon-
nected from the battery, memory of the clock and
audio systems will be cancelled. So before starting
work, make a record of the contents memorized in
each memory system. When work is finished, reset
the clock and audio systems as before.
To avoid erasing the memory of each memory sys-
tem, never use a back−up power supply from anoth-
er battery.
10. F04784
Mark
IN−10
−INTRODUCTION FOR ALL OF VEHICLES
(3) Even in case of a minor collision where the SRS
does not deploy, the steering wheel pad (see page
RS−24), front passenger airbag assembly (see
page RS−38), side airbag assembly (see page
RS−77, RS−52 or RS−67) curtain shield airbag as-
sembly (see page RS−85) and seat belt pretension-
er (see page BO−241) should be inspected.
(4) Never use SRS parts from another vehicle. When
replacing parts, replace them with new ones.
(5) Before repairs, remove the airbag sensor if shocks
are likely to be applied to the sensor during repairs.
(6) Never disassemble or repair the airbag sensor as-
sembly, steering wheel pad, front passenger airbag
assembly or seat belt pretensioner.
(7) If the airbag sensor assembly, steering wheel pad,
front passenger airbag assembly or seat belt pre-
tensioner has been dropped, or if there are cracks,
dents or other defects in the case, bracket or con-
nector, replace them with new ones.
(8) Do not directly expose the airbag sensor assembly,
steering wheel pad, front passenger airbag assem-
bly or seat belt pretensioner to hot air or flames.
(9) Use a voltmeter/ohmmeter with high impedance (10
kΩ/V minimum) for troubleshooting of the electrical
circuit.
(10) Information labels are attached to the periphery of
the SRS components. Follow the instructions on the
labels.
(11) After work on the supplemental restraint system is
completed, check the SRS warning light (see page
DI−1855).
(c) SPIRAL CABLE (in Combination Switch)
The steering wheel must be fitted correctly to the steering
column with the spiral cable at the neutral position, other-
wise cable disconnection and other troubles may result.
Refer to SR−28 or SR−42 concerning correct steering
wheel installation.
11. F14450 B13595
Example:
CORRECT WRONG
Z13950
Example:
−INTRODUCTION FOR ALL OF VEHICLES
IN−11
(d) STEERING WHEEL PAD (with Airbag)
(1) When removing the steering wheel pad or handling
a new steering wheel pad, it should be placed with
the pad top surface facing up.
Storing the pad with its metallic surface upward may
lead to a serious accident if the airbag inflates for
some reason. In addition, do not store a steering
wheel pad on top of another one.
(2) Never measure the resistance of the airbag squib.
This may cause the airbag to deploy, which could
cause serious injury.
(3) Grease or detergents of any kind should not be ap-
plied to the steering wheel pad.
(4) Store the steering wheel pad where the ambient
temperature remains below 93°C (200°F), with low
humidity and away from electrical noise.
(5) Before using an electric welder, first disconnect the
airbag connector (the connector is yellow and has
4 pins) under the steering column near the com-
bination switch connector.
(6) As a safety measure, always deploy airbags using
an SST before disposal (see page RS−25).
Deploy airbags in a safe place away from electrical
noise.
12. B12629
Example:
Correct Wrong
Z13951
Example:
IN−12
−INTRODUCTION FOR ALL OF VEHICLES
(e) FRONT PASSENGER AIRBAG ASSEMBLY
(1) Always store a removed or new front passenger air-
bag assembly with the airbag deployment side fac-
ing up.
Storing the airbag assembly with the airbag deploy-
ment side facing down could cause a serious acci-
dent if the airbag inflates.
(2) Never measure the resistance of the airbag squib.
This may cause the airbag to deploy, which could
cause serious injury.
(3) Grease or detergents of any kind should not be ap-
plied to the steering wheel pad.
(4) Store the steering wheel pad where the ambient
temperature remains below 93°C (200°F), with low
humidity and away from electrical noise.
(5) Before using an electric welder, first disconnect the
airbag connector (the connector is yellow and has
4 pins) under the steering column near the com-
bination switch connector.
(6) As a safety measure, always deploy airbags using
an SST before disposal (see page RS−39).
Deploy airbags in a safe place away from electrical
noise.
13. B02121
Example:
−INTRODUCTION FOR ALL OF VEHICLES
IN−13
(f) SEAT BELT PRETENSIONER
(1) Never measure the resistance of the seat belt pre-
tensioner. This may cause the seat belt pretension-
er to activate, which could cause serious injury.
(2) Never disassemble the seat belt pretensioner.
(3) Never install the seat belt pretensioner in another
vehicle.
(4) Store the seat belt pretensioner where the ambient
temperature remains below 80°C (176°F), with low
humidity and away from electrical noise.
(5) Before using an electric welder, first disconnect the
connector (the connector is yellow and has 2 pins).
(6) As a safety measure, always activate the seat belt
pretensioner before disposal (see page BO−245).
Activate the pretensioner in a safe place away from
electrical noise.
(7) The seat belt pretensioner becomes hot after ac-
tivation. Allow it to cool before disposing. Never use
water to cool the seat belt pretensioner.
14. B02129
Example: Correct Wrong
B01546
Example:
IN−14
−INTRODUCTION FOR ALL OF VEHICLES
(g) SIDE AIRBAG ASSEMBLY
(1) Always store a removed or new side airbag assem-
bly with the airbag deployment side facing up.
Storing the airbag assembly with the airbag deploy-
ment side facing down could cause a serious acci-
dent if the airbag inflates.
(2) Never measure the resistance of the airbag squib
(This may cause the airbag to deploy, which is very
dangerous.).
(3) Grease should not be attached to the side airbag
assembly and the surface should not be cleaned
with any kind of detergents.
(4) Store the airbag assembly where the ambient tem-
perature remains below 93°C (200°F), without high
humidity and away from electrical noise.
(5) When using electric welding, first disconnect the air-
bag connector (yellow color and 2 pins) under the
seat before starting work.
(6) When disposing of a vehicle or the side airbag as-
sembly alone, the airbag should be deployed using
an SST before disposal (See page RS−78,
RS−53 or RS−68).
Perform the operation in a safe place away from
electrical noise.
15. H11622 H12060 B08604
Example:
Correct WrongClear Plastic Bag
R06952H12059 B08605
Example:
−INTRODUCTION FOR ALL OF VEHICLES
IN−15
(h) CURTAIN SHIELD AIRBAG ASSEMBLY
(1) Always store a removed or new curtain shield air-
bag assembly in a clear plastic bag, and keep it in
a safe place.
NOTICE:
Protection bag is not reused.
CAUTION:
Never disassemble the curtain shield airbag assembly
(2) Never measure the resistance of the airbag squib
(This may cause the airbag to deploy, which is very
dangerous.).
(3) Grease should not be attached to the curtain shield
airbag assembly and the surface should not be
cleaned with any kind of detergents.
(4) Store the airbag assembly where the ambient tem-
perature remains below 93°C (200°F), without high
humidity and away from electrical noise.
(5) When using electric welding, first disconnect the air-
bag connector (yellow color and 2 pins) into the
instrument panel before starting work.
(6) When disposing of a vehicle or the curtain shield air-
bag assembly alone, the airbag should be deployed
using an SST before disposal (See page RS−86).
Perform the operation in a safe place away from
electrical noise.
16. IN−16
−INTRODUCTION FOR ALL OF VEHICLES
(i) AIRBAG SENSOR ASSEMBLY
(1) If an airbag sensor assembly has been involved in
a collision where its SRS has deployed, do not re-
use it.
(2) The connectors to the airbag sensor assembly
should be connected or disconnected with the sen-
sor mounted on the floor. Failure to do so could
cause undesired deployment of the SRS.
(3) To avoid serious injury, servicing the SRS must be
started 90 seconds after:
S The ignition switch is turned to the LOCK
position.
S The negative (−) terminal cable is discon-
nected from the battery.
Even if only loosening the set bolts of the airbag
sensor assembly, you must follow the above guide-
lines.
(j) WIRE HARNESS AND CONNECTOR
The SRS wire harness is integrated with the instrument
panel wire harness assembly. All the connectors in the
system are a standard yellow color. If the SRS wire har-
ness becomes disconnected or the connector becomes
broken, etc., repair or replace it as shown on page
RS−139.
17. −INTRODUCTION FOR ALL OF VEHICLES
IN−17
2. FOR VEHICLES EQUIPPED WITH A CATALYTIC CONVERTER
CAUTION:
If large amounts of unburned gasoline flow into the converter, it may overheat and create a fire haz-
ard. To prevent this, observe the following precautions and explain them to your customer.
(a) Use only unleaded gasoline.
(b) Avoid prolonged idling.
Avoid idling the engine for more than 20 minutes.
(c) Avoid spark jump test.
(1) Perform spark jump tests only when absolutely necessary. Perform this test as rapidly as pos-
sible.
(2) While testing, never race the engine.
(d) Avoid prolonged engine compression measurement.
Engine compression tests must be done as rapidly as possible.
(e) Do not run engine when the fuel tank is nearly empty.
This may cause the engine to misfire and create an extra load on the converter.
(f) Avoid coasting with ignition turned off.
(g) Do not dispose of used catalyst with gasoline or oil contaminated parts.
3. IF VEHICLE IS EQUIPPED WITH MOBILE COMMUNICATION SYSTEM
For vehicles with mobile communication systems such as two−way radios and cellular telephones, observe
the following precautions.
(1) Install the antenna as far away as possible from the ECU and sensors of the vehicle’s electronic
system.
(2) Install the antenna feeder at least 20 cm (7.87 in.) away from the ECU and sensors of the ve-
hicle’s electronic systems. For details about ECU and sensor locations, refer to the applicable
component’s section.
(3) Avoid winding the antenna feeder together with other wiring as much as possible, and also avoid
running the antenna feeder parallel with other wire harnesses.
(4) Check that the antenna and feeder are correctly adjusted.
(5) Do not install powerful mobile communications system.
4. FOR USING OBD II SCAN TOOL OR HAND−HELD TESTER
CAUTION:
Observe the following items for safety reasons:
S Before using the hand−held tester or OBD II scan tool, the hand−held tester’s operator manual
or OBD II scan tool’s instruction book should be read thoroughly.
S Be sure to route all cables securely when driving with the hand−held tester or OBD II scan tool
connected to the vehicle. (I.e. keep cables away from feet, pedals, steering wheel and shift le-
ver.)
S Two persons are required when test−driving with the hand−held tester or OBD II scan tool: one
person to drive the vehicle and another to operate the hand−held tester or OBD II scan tool.
18. IN01T−19
IN−18 −INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
GENERAL INFORMATION
A large number of ECU controlled systems are used in the TOYOTA TUNDRA. In general, ECU controlled
systems are considered to be a very intricate, requiring a high level of technical knowledge to troubleshoot.
However, following the problem checking procedures of the ECU controlled system’s circuits carefully is not
complex. If you have an adequate understanding of the system and a basic knowledge of electricity, accu-
rate diagnosis and necessary repair can be performed.
This manual emphasizes the above standpoint to help service technicians perform accurate and effective
troubleshooting. Detailed information on major ECU controlled systems in this vehicle are outlined below:
System Page
1. Engine 1GR−FE DI−1
2. Engine 2UZ−FE DI−420
3. Automatic Transmission A750E for 1GR−FE DI−943
4. Automatic Transmission A750E/A750F for 2UZ−FE DI−1108
5. Tire Pressure Warning System DI−1280
6. Anti−Lock Brake System DI−1383
7. ABS with EBD & BA & TRAC & VSC System DI−1456
8. Can Communication System DI−1693
9. Supplemental Restraint System DI−1810
10. TOYOTA Vehicle Intrusion Protection System DI−2297
11. Cruise Control System DI−2341
12. Sliding Roof System DI−2376
13. Body Control System DI−2391
14. Driver Door Control System DI−2453
15. Passenger Door Control System DI−2475
16. Multiplex Communication System DI−2495
17. Audio System DI−2519
18. Rear Seat Audio System DI−2633
19. Rear Seat Entertainment System DI−2669
20. Navigation System DI−2753
FOR USING OBD II SCAN TOOL OR HAND−HELD TESTER
S Before using the tester, read its user manual thoroughly.
S Connect the cable of the tester to DLC3, turn the ignition switch ON and operate the tester. If the tester
cannot communicate with the ECU controlled system, there is a problem on the vehicle side or tester
side.
(1) If communication is normal when the tester is connected to another vehicle, inspect the diagnosis
data link line (Busęline) or ECU power circuit of the vehicle.
(2) If communication is still not possible when the tester is connected to another vehicle, the problem
lies in the tester. Perform the Self Test procedures outlined in the Tester Operator’s Manual.
19. IN01U−15
Vehicle Brought to Workshop
Customer Problem
Analysis
Symptom Confirmation
and Diagnostic Trouble
Code Check
Symptom Simulation
Diagnostic Trouble
Code Chart
Problem Symptoms Table
Circuit Inspection or Parts
Inspection
Repair
Confirmation Test
End
1
2
4
3
5
6
7
8
Ask the customer about the conditions and the
environment in which the problem occurred.
1
Confirm the symptoms and the problem conditions,
and check the diagnostic trouble codes.
(When the problem symptoms do not appear
during confirmation, use the symptom simulation
method described later.)
2, 3
Check the results obtained in Step 2. Confirm
the inspection procedure for the system or the part
that should be checked using the diagnostic
trouble code chart or the problem symptoms table.
4, 5, 6
Check and repair the affected system or part in
accordance with the instructions in Step 6.
7
After completing repairs, confirm that the problem
has been eliminated.
(To be absolutely sure the problem no longer ex-
ists, perform the confirmation test under the same
conditions and environment as when it occurred
the first time.)
8
−INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
IN−19
HOW TO PROCEED WITH TROUBLESHOOTING
Carry out troubleshooting in accordance with the procedure below. Only a basic procedure is shown. Details
in the Diagnostics section show the most effective methods for each circuit. Confirm troubleshooting proce-
dures first for the relevant circuit before beginning troubleshooting of that circuit.
20. Important Points in the Customer Problem Analysis
D What −−−−− Vehicle model, system name
D When −−−−− Date, time, occurrence frequency
D Where −−−−− Road conditions
D Under what conditions? −−−−− Running conditions, driving conditions, weather conditions
D How did it happen? −−−−− Problem symptoms
(Sample) Supplemental restraint system check sheet.
SUPPLEMENTAL RESTRAINT SYSTEM Check Sheet
Customer’s Name
Date Vehicle Brought In
VIN
Licence Plate No.
Odometer Reading
km
miles
Date Problem First Occurred
Weather
Temperature
Vehicle Operation
Fine Cloudy
Starting Idling
Driving Constant speed Acceleration
Other
Inspector’s
Name
CUSTOMER PROBLEM ANALYSIS CHECK
Production Date
Rainy Snowy Other
/ /
/ /
/ /
Approx.
Deceleration[
]
IN−20 −INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
1. CUSTOMER PROBLEM ANALYSIS
S The 5 items in the table below are important points in the problem analysis.
S In troubleshooting, the problem symptoms must be confirmed accurately. Preconceptions should be
discarded in order to give an accurate judgement. To ascertain what the problem symptoms are, it is
extremely important to ask the customer about the problem and the conditions at the time it occurred.
21. −INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
IN−21
2. SYMPTOM CONFIRMATION AND DIAGNOSTIC TROUBLE CODE CHECK
The diagnostic system in the TOYOTA TUNDRA fulfills various functions.
S The first function is the Diagnostic Trouble Code (DTC) Check. In a DTC Check, a previous malfunc-
tion’s DTC can be checked by a technician during troubleshooting. (A DTC is a code stored in the ECU
memory whenever a malfunction in the signal circuits to the ECU occurs.)
S Another function is the Input Signal Check, which checks if the signals from various switches are sent
to the ECU correctly. By using these check functions, the problem areas can be narrowed down and
troubleshooting is more effective. Diagnostic functions are incorporated in the following systems in the
TOYOTA TUNDRA.
System
Diagnostic Trouble
Code Check
Input Signal Check
(Sensor Check)
Diagnostic Test
Mode (Active Test)
1. Engine 1GR−FE
f (with Check
Mode)
f f
2. Engine 2UZ−FE
f (with Check
Mode)
f f
3. Automatic Transmission A750E for 1GR−FE
f (with Check
Mode)
f f
4. Automatic Transmission A750E/A750F for 2UZ−FE
f (with Check
Mode)
f f
5. Tire Pressure Warning System f f f
6. Anti−Lock Brake System f f f
7. ABS with EBD & BA & TRAC & VSC System f f f
8. Can Communication System f
9. Supplemental Restraint System
f (with Check
Mode)
f
10.Cruise Control System f f
11.Sliding Roof System f f
12.Body Control System f f
13.Driver Door Control System f f
14.Passenger Door Control System f f
15.Multiplex Communication System f
22. DIAGNOSTIC TROUBLE CODE CHECK PROCEDURE
Diagnostic Trouble
Code Check (Make a
note of and then clear)
Confirmation
of Symptoms
Diagnostic Trouble
Code Check
Problem Condition
Diagnostic Trouble
Code Display
Problem symptoms
exist
Same diagnostic
trouble code is
displayed
Problem is still occurring in the diagnostic
circuit
Normal code is
displayed
The problem is still occurring in a place
other than in the diagnostic circuit
(The diagnostic trouble code displayed
first is either for a past problem or it is a
secondary problem)
No problem
symptoms exist
The problem occurred in the diagnostic
circuit in the past
Normal Code Display Problem symptoms
exist
Normal code is
displayed
The problem is still occurring in a place
other than the diagnostic circuit
No problem
symptoms exist
Normal code is
displayed
The problem occurred in a place other
than the diagnostic circuit in the past
IN−22 −INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
In the DTC Check, it is very important to determine whether the problem indicated by the DTC is: 1) still occur-
ring, or 2) occurred in the past but has since returned to normal. In addition, the DTC should be compared
to the problem symptom to see if they are related. For this reason, DTCs should be checked before and after
confirmation of symptoms (i.e., whether or not problem symptoms exist) to determine current conditions, as
shown in the table below.
Never skip the DTC Check. Failure to check DTCs may, depending on the case, result in unnecessary trou-
bleshooting for systems operating normally or lead to repairs not pertinent to the problem. Follow the proce-
dures listed above in the correct order.
23. Diagnostic trouble code check
Making a note of and clearing of the diagnostic trouble codes displayed
Symptom confirmation
No problem symptoms
exist
Problem symptoms
exist
Simulation test using the symptom
simulation methods
D Normal code displayed
D Problem symptoms exist
D Normal code displayed
D No problem symptoms exist
Diagnostic trouble code check
Troubleshooting of problem indicated
by diagnostic trouble code
D Diagnostic trouble code displayed
D Problem symptoms exist
System NormalTroubleshooting of each
problem symptom
If a diagnostic trouble code was
displayed in the initial diagnostic
trouble code check, it indicates
that the trouble may have occurred
in a wire harness or connector in
that circuit in the past. Therefore,
check the wire harness and con-
nectors (see page IN−30).
−INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
IN−23
Taking into account the points on the previous page, a flow chart showing how to proceed with troubleshoot-
ing using the diagnostic trouble code check is shown below. Directions from the flow chart will indicate how
to proceed to DTC troubleshooting or to the troubleshooting of problem symptoms table.
24. V07268
VIBRATION METHOD: When vibration seems to be the major cause.
CONNECTORS
WIRE HARNESS
PARTS AND SENSOR
1
Slightly shake the connector vertically and horizontally.
Slightly shake the wire harness vertically and horizontally.
The connector joint, fulcrum of the vibration, and body
through portion are the major areas that should be checked
thoroughly.
Apply slight vibration with a finger to the part of the sensor
considered to be the cause of the problem and check wheth-
er or not the malfunction occurs.
Shake Slightly
Swing Slightly
Vibrate Slightly
HINT:
Applying strong vibration to relays may result in open relays.
IN−24 −INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
3. SYMPTOM SIMULATION
The most difficult case in troubleshooting is when no problem symptoms occurring. In such cases, a thor-
ough customer problem analysis must be carried out. Then simulate a simulation of the same or similar
conditions and environment in which the problem occurred in the customer’s vehicle should be carried out.
No matter how much skill or experience a technician has, troubleshooting without confirming the problem
symptoms will lead to something important in the repair operation being overlooked and lead to mistakes
or delays in repairs.
For example:
With a problem that only occurs when the engine is cold, or occurs as a result of vibration caused by road
during driving, the problem can never be determined as long as the symptoms are being checked on station-
ary vehicle or a vehicle with a warmed−up engine.
Vibration, heat or water penetration (moisture) is difficult to reproduce. The symptom simulation tests below
are effected substitutes for the conditions and can be applied on a stationary vehicle.
Important Points in the Symptom Simulation Test:
In the symptom simulation test, the problem symptoms as well as problem area or parts must be confirmed.
First, narrow down the possible problem circuits according to the symptoms. Then, connect the tester and
carry out the symptom simulation test, judging whether the circuit being tested is defective or normal, and
also confirming the problem symptoms at the same time. Refer to the problem symptoms table for each sys-
tem to narrow down the possible causes of the symptom.
25. B02389
B02390
HEAT METHOD: When the problem seems to occur when the suspect area is heated.2
NOTICE:
3 WATER SPRINKLING METHOD:
(1)
(2)
4 OTHER: When a malfunction seems to occur when electrical load is excessive.
When the malfunction seems to occur on a rainy day or in a
high−humidity condition.
Heat the component that is the likely cause of the malfunction
with a hair dryer or similar device. Check whether or not if the
malfunction occurs.
Sprinkle water onto the vehicle and check whether or not if the
malfunction occurs.
Turn on all electrical loads including the heater blower, head
lights, rear window defogger, etc. and check to see if the mal-
function occurs.
ON
HINT:
If a vehicle is subject to water leakage, the leaked water may
damage the ECU. When testing a vehicle with a water leakage
problem, special caution must be taken.
Malfunction
Do not heat to more than 60°C (140°F). (Exceeding this
temperature may damage components.)
Do not apply heat directly to parts in the ECU.
(1)
(2)
Never sprinkle water directly into the engine compart-
ment. Indirectly change the temperature and humidity
by applying water spray onto the front of the radiator.
Never apply water directly onto electronic components.
NOTICE:
−INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
IN−25
26. D DTC No.
Indicates the diagnostic trouble code.
D Page or Instructions
Indicates the page where the inspection procedure
for each circuit is to be found, or gives instructions
for checking and repairs.
D Detection Item
Indicates the system of the problem or
contents of the problem.
D Trouble Area
Indicates the suspect area of the
problem.
Mass Air Flow Circuit Malfunction
Detection Item
D Open or short in mass air flow meter circuit
D Mass air flow meter
D ECM
DTC No.
(See page)
Trouble Area MIL* Memory
P0100
(DI−24)
P0101
(DI−28)
P0115
(DI−33)
D Open or short in intake air temp. sensor
circuit
D Intake air temp. sensor
D ECM
Intake Air Temp. Circuit
Malfunction
P0110
(DI−29)
D Open or short in engine coolant temp. sensor circuit
D Engine coolant temp. sensor
D ECM
Throttle/ Pedal Position Sensor/Switch
”A” Circuit Malfunction
Engine Coolant Temp.
Circuit Malfunction
D Open or short in throttle position sensor circuit
D Throttle position sensor
D ECM
DTC CHART (SAE Controlled)
HINT:
Parameters listed in the chart may not be exactly the same as your reading due to the type of instrument or other
factors.
If a malfunction code is displayed during the DTC check mode, check the circuit for that code listed in the table
below. For details of each code, refer to the ”See page” under the ”DTC No.” in the DTC chart.
Mass Air Flow Circuit
Range/ Performance Problem
D Mass air flow meter
D Throttle position sensor
Throttle/ Pedal Position Sensor/ Switch
”A” Circuit Range / Performance Prob-
lem
P0116
(DI−37)
Engine Coolant Temp.
Circuit Range/ Performance Problem
D Engine coolant temp. sensor
D Cooling system
IN−26 −INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
4. DIAGNOSTIC TROUBLE CODE CHART
Use Diagnostic Trouble Codes (DTCs) (from the DTC checks) in the table below to determine the trouble
area and proper inspection procedure. Engine diagnostic trouble code chart is shown below as an example.
27. −INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
IN−27
5. PROBLEM SYMPTOMS TABLE
The suspected circuits or parts for each problem symptom are shown in the table below. Use this table to
troubleshoot when, during a DTC check, a ”Normal” code is displayed in the diagnostic trouble code check
but the problem is still occurring. Numbers in the table show the inspection order in which the circuits or parts
should be checked.
HINT:
In some cases, a problem is not detected by the diagnostic system even though a problem symptom is pres-
ent. It is possible that the problem is occurring outside the detection range of the diagnostic system, or that
the problem is occurring in a completely different system.
Symptom Suspect Area See page
Engine does not crank (Does not start)
No initial combustion (Does not start)
No complete combustion (Does not start)
1. Starter and starter relay
1. ECM power source circuit
2. Fuel pump control circuit
3. Engine control module (ECM)
1. Starter signal circuit
2. Fuel pump control circuit
1. Fuel pump control circuit
DI−147
DI−151
IN−29
PROBLEM SYMPTOMS TABLE
1. Compression
2. Fuel pump control circuit
1. A/C signal circuit
2. Fuel pump control circuit
1. A/C signal circuit (Compressor circuit)
2. ECM power source circuit
1. Starter signal circuit
2. Fuel pump control circuit
1. Starter signal circuit
2. Fuel pump control circuit
3. Compression
idling)
High engine idle speed (Poor idling)
Hot engine
Cold engine (Difficult to start)
Engine cranks normally (Difficult to start)
AC−88
DI−144
DI−151
EM−3
DI−151
D Problem Symptom
D Page
Indicates the page where the flow chart for each circuit
is located.
D Circuit Inspection, Inspection Order
Indicates the circuit which needs to be checked for a problem
symptom.
D Circuit or Part Name
Indicates the circuit or part which needs to be checked.
ST−2
ST−17
DI−144
DI−151
DI−144
DI−151
28. V08423
Knock Sensor 1
GR
ECM
KNK
E1
12
E6
WIRING DIAGRAM Wiring Diagram
This is a wiring diagram of the circuit.
Use this diagram together with an ELECTRICAL
WIRING DIAGRAM to thoroughly understand the
circuit.
Wire colors are indicated by an alphabetical code:
B = Black; L = Blue; R = Red; BR = Brown;
LG = Light Green; V = Violet; G = Green;
O = Orange; W = White; GR = Gray; P = Pink;
Y = Yellow; SB = Sky Blue.
The first letter indicates the basic wire color and
the second letter indicates the color of the stripe.
DTC P0325 Knock Sensor 1 Circuit Malfunction
CIRCUIT DESCRIPTION
Knock sensor is fitted to the cylinder block to detect engine knocking. This sensor contains a piezoelectric element which
generates a voltage when it becomes deformed, which occurs when the cylinder block vibrates due to knocking. If engine
knocking occurs, ignition timing is retarded to suppress it.
DTC No. DTC Detecting Condition Trouble Area
P0325
No knock sensor 1 signal to ECM with engine speed,
1,200 rpm or more.
D Open or short in knock sensor1 circuit
D Knock sensor 1 (looseness)
D ECM
If the ECM detects the above diagnosis conditions, it operates the fall safe function in which the corrective retard angle
value is set to the maximum value.
D Diagnostic Trouble Code No. and Detection Item
D Circuit Description
The major role and operation of the circuit
and its component parts are explained.
D Indicates the diagnostic trouble code (DTC),
set parameter and suspect area of
the problem.
D
IN−28 −INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
6. CIRCUIT INSPECTION
How to read and use each page is shown below.
29. V08425
LOCK
KNK
E6 Connector
(a) Remove the glove compartment (See page SF−68).
(b) Disconnect the E6 connector of ECM.
INSPECTION PROCEDURE
Replace knock sensor.
1 Check continuity between terminal KNK of ECM connector and body ground.
OK:
Check knock sensor (See page SF−61).
Measure resistance between terminal KNK of ECM connector
and body ground.
Resistance: 1 MΩ or higher
Connector being checked is connected.
D Indicates the condition of the connector of ECU during the check.
PREPARATION:
CHECK:
2
Go to step 3.
OK
OK
NG
D Indicates the position of the ignition switch during the check.
Check from the connector back side
(with harness).
Ignition Switch LOCK (OFF)
Ignition Switch START
LOCK
Ignition Switch ON
Ignition Switch ACC
START
ON
ACC
D
D Indicates the place to check the voltage or resistance.
D Indicates the connector position to checked (from the front or back side).
Connector being checked is disconnected.
Check from the connector front side (without harness).
In this case, care must be taken not to bend the terminals.
E6 Connector
KNK
Wire Harness
E6 Connector
KNK
A00255
AB0117
A00265
Inspection Procedure
Use the inspection procedure to determine if
the circuit is normal or abnormal. If it is abnor-
mal, use it to determine whether the problem
is located in the sensors, actuators, wire har-
ness or ECU.
−INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
IN−29
30. FI0048
FI0047
FI0046
IN05X−32
IN−30 −INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
HOW TO USE THE DIAGNOSTIC
CHART AND INSPECTION
PROCEDURE
1. CONNECTOR CONNECTION AND TERMINAL IN-
SPECTION
S For troubleshooting, diagnostic trouble code (DTC)
charts or problem symptom table are provided for each
circuit with detailed inspection procedures in this manual.
S When component parts, wire harnesses and connectors
of each circuit are found to be normal in troubleshooting,
the problem is most likely in the ECU. Accordingly, if diag-
nosis is performed without the problem symptoms occur-
ring, refer to Step 8 to replace the ECU. Always confirm
that the problem symptoms are occurring, or proceed with
inspection while using the symptom simulation method.
S The instructions ”Check wire harness and connector” and
”Check and replace ECU” which appear in the inspection
procedure are common and applicable to all DTCs. Fol-
low the procedure outlined below whenever these
instructions appear.
OPEN CIRCUIT:
An open circuit could result from a disconnected wire harness,
a faulty contact in the connector, a connector terminal pulled
out, etc.
HINT:
S A wire is rarely broken in its middle. Most problems occur
at the wire ends. Carefully check the connectors of sen-
sors and actuators.
S Faulty contacts could be due to rusting, contamination,
and/or deformation of connector terminals. In some
cases: 1) simply disconnecting and reconnecting the con-
nectors will fix the problem, or 2) even though no ab-
normality is found in the wire harness or connector, the
problem disappears after the check (meaning the cause
was most likely in the wire harness or connectors).
SHORT CIRCUIT:
A short circuit could result from contact between the wire har-
ness and the body ground or a short circuiting switch.
HINT:
When there is a short circuit between the wire harness and body
ground, check thoroughly if wire harness is caught in the body
or is clamped properly.
31. FI7187
IN0379
Sensor Side
ECU Side
IN0378
Sensor Side
ECU Side
IN0380
Sensor Side
ECU Side
IN0381
Pull Lightly
Looseness of Crimping
−INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
IN−31
2. CONNECTOR HANDLING
When inserting tester probes into a connector, insert them from
the rear of the connector. When necessary, use mini test leads.
For water resistant connectors which cannot be accessed from
behind, take good care not to deform the connector terminals.
3. CONTINUITY CHECK (OPEN CIRCUIT CHECK)
(a) Disconnect the connectors at both ECU and sensor
sides.
(b) Measure the resistance between the applicable terminals
of the connectors.
Resistance: Below 1 Ω
HINT:
Measure the resistance while lightly shaking the wire harness
vertically and horizontally.
4. RESISTANCE CHECK (SHORT CIRCUIT CHECK)
(a) Disconnect the connectors on both ends.
(b) Measure the resistance between the applicable terminals
of the connectors and body ground. Be sure to carry out
this check on the connectors on both ends.
Resistance: 10 kΩ or higher
HINT:
Measure the resistance while lightly shaking the wire harness
vertically and horizontally.
5. VISUAL CHECK AND CONTACT PRESSURE CHECK
(a) Disconnect the connectors at both ends.
(b) Check for rust or foreign material, etc. in the terminals of
the connectors.
(c) Check crimped portions for looseness or damage and
check that the terminals are secured in the lock portion.
HINT:
The terminals should not come out when pulled lightly from the
back.
32. Z17004
Fig. 1
OPEN
ECU
2
Sensor
2 2 2
11 1 1
ABC
Z17005
Fig. 2
ECU
Sensor
2
1
A
BC
1 1
2 2
B04722
Fig. 3
ECU
Sensor
2
1
AB1C
1 1
2 2
1
2
B2
IN−32 −INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
(d) Prepare a test male terminal and insert it in the female ter-
minal, then pull it out.
NOTICE:
When testing a gold−plated female terminal, always use a
gold−plated male terminal.
HINT:
If a test terminal is pulled out more easily than others, there may
be poor contact in that section.
6. CHECK OPEN CIRCUIT
For an open circuit in the wire harness in Fig. 1, perform a conti-
nuity check (step (a) below) or a voltage check (step (b) below).
(a) Check the continuity.
(1) Disconnect connectors A and C and measure the
resistance between them.
In the case of Fig. 2:
Between terminal 1 of connector A and terminal 1
of connector C → 10 kΩ or higher (open)
Between terminal 2 of connector A and terminal 2
of connector C → Below 1 Ω
An open circuit exists in the wire harness between
terminal 1 of A and terminal 1 of C.
(2) Disconnect connector B and measure the resis-
tance between the connectors.
In the case of Fig. 3:
Between terminal 1 of connector A and terminal 1
of connector B1 → Below 1 Ω
Between terminal 1 of connector B2 and terminal 1
of connector C → 10 kΩ or higher (open)
An open circuit exists in the wire harness between
terminal 1 of B2 and terminal 1 of C.
33. Z17007
Fig. 4
Sensor
2
1
AC
1 1
2 2
B 5V
5V
5V
0V
Z17008
Fig. 5
2
1
AC
1 1
2 2
BSHORT
Z17009
Fig. 6
2
1
AC
1 1
2 2
B
Sensor
ECU
−INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
IN−33
(b) Check the voltage.
In a circuit in which voltage is applied to the ECU connec-
tor terminal, an open circuit can be checked by conduct-
ing a voltage check.
As shown in Fig. 4, with each connector still con-
nected, measure the voltage between body ground
and terminal 1 of connector A at the ECU 5V output
terminal, terminal 1 of connector B, and terminal 1
of connector C (in that order).
Example results:
5V: Between Terminal 1 of connector A and Body Ground
5V: Between Terminal 1 of connector B and Body Ground
0V: Between Terminal 1 of connector C and Body Ground
In the above example, an open circuit is in the wire harness be-
tween terminal 1 of B and terminal 1 of C.
7. CHECK SHORT CIRCUIT
If the wire harness is shorted (Fig. 5), locate the section by con-
ducting a resistance check with ground below.
Check the resistance with ground.
(1) Disconnect connectors A and C and measure the
resistance between terminals 1 and 2 of connector
A and body ground.
In the case of Fig. 6:
Between terminal 1 of connector A and body
ground → Below 1 Ω (short)
Between terminal 2 of connector A and body
ground → 10 kΩ or higher
A short circuit is between terminal 1 of connector A
and terminal 1 of connector C.
34. Z17808
Fig. 7
Sensor
2
1
AB1C
1 1
2 2
1
2
B2
ECU
IN0383
Example
Ground
IN0384
Ground
Ground
ECU Side
W/H Side
IN−34 −INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
(2) Disconnect connector B and measure the resis-
tance between terminal 1 of connector A and body
ground, and terminal 1 of connector B2 and body
ground.
In the case of Fig. 7:
Between terminal 1 of connector A and body
ground → 10 kΩ or higher
Between terminal 1 of connector B2 and body
ground → Below 1 Ω (short)
A short circuit is between terminal 1 of connector B2
and terminal 1 of connector C.
8. CHECK AND REPLACE ECU
First check the ECU ground circuit. If it is faulty, repair it. If it is
normal, the ECU could be faulty. Replace the ECU with a func-
tioning one and check if the symptoms occur.
If the trouble symptoms stop, replace the ECU.
(1) Measure the resistance between the ECU ground
terminal and the body ground.
Resistance: Below 1 Ω
(2) Disconnect the ECU connector. Check for bent
ground terminals (on the ECU side and the wire har-
ness side). Lastly, check the contact pressure.
35. Thank you very much
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