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Foro de Lineamientos de Medición
México 2012
The Acceptance of Newer
Measurement Technologies by
Global Regulators
(A Brief Viewpoint)
Philip A Lawrence Director of Business Development
Cameron V&M , Houston TX USA.
Foro de Lineamientos de Medición
México 2012
ABSTRACT
This paper will discuss -
• Some of the newer metering devices that are now
being used to solve operational issues.
• Challenges that face world government oil and gas
energy regulators in adopting these newer devices
and applications.
• Standardization
Foro de Lineamientos de Medición
México 2012
Newer Metering Technologies
(2- types will be to discussed due to time constraints)
• Ultrasonic Liquid Meters – Fiscal Usage
• Cone Type Differential Pressure Meters –
Gas Allocation and Separator Measurement
Foro de Lineamientos de Medición
México 2012
Newer Metering Technologies
Ultrasonic Meters
• Advantages of Ultrasonic Metering Technology
• Acceptance of Technology, Standards
Development & References
Foro de Lineamientos de Medición
México 2012
Newer Metering Technologies
Where:
L = Path Length
C = Speed of Sound in the fluid
θ = Angle of sound path to the pipe axis
V = Average velocity along the pipe axis
The solution for fluid velocity is
independent of the speed of sound
(C)
CosTT
TTL
V
downup
downup
)(2
)(



Tup
Tdown
)( CosVC
L
Tup


)( CosVC
L
Tdown


θ
Ultrasonic Meters
L
Foro de Lineamientos de Medición
México 2012
7-22-11 6PR-1004
Ultrasonic Flowmeters – No Longer New
API Chapter 5 Section 2
Measurement of Liquid Hydrocarbons by
Displacement Meters
API Chapter 5 Section 3
Measurement of Liquid Hydrocarbons by Turbine
Meters
API Chapter 5 Section 6
Measurement of Liquid Hydrocarbons by Coriolis
Meters.
API Chapter 5 Section 8
Measurement of Liquid
Hydrocarbons by Ultrasonic
Flowmeters Using
Transit Time Technology
TC28/Sc2 - Measurement
of Petroleum Products
Foro de Lineamientos de Medición
México 2012
Not All Liquid USM Meters are Equal
Things to look for in a liquid USM-
• Accurate Geometry in the construction - Why ?
3D expansion of the body can change the path length in a poorly made device
= poorer performance – forged housing better ! (grain structure)
•Transducer Design and Operation
A short ring time whilst generating high dB signal – allows quicker pulse
generation per block of time –in house manufacture gives better QA control.
•Ability to Test Properly on oil - ISO 17025 Laboratory
Multiproduct Testing over Reynolds number range to characterize the meter
Transducer
Housings
RTD Temperature Probe
Caldon USM Device
Robust Manufacture
Foro de Lineamientos de Medición
México 2012
World class hydrocarbon
calibration facility
Temperature controlled
 NMi Certified
 ISO 17025 accredited
Traceable to international
standards
+/-0.04% Uncertainty
Not All Liquid USM Meters are Equal
Calibration Laboratory – Caldon USM’s
Foro de Lineamientos de Medición
México 2012
Cone Type Meters
High & Static
Pressure (A)
Low
Pressure (B)
Flow
Flow
Computer
Cone Meters are Used by Pemex for Allocation Metering
Foro de Lineamientos de Medición
México 2012
Higher Pressure.
Lower Pressure.
Conduit
Flow
L.P Tap
Computational Fluid Dynamics
HP LP RP
Cone Type Meter Flow Paths
Stream Lines Around DP Cone (CFD)
Foro de Lineamientos de Medición
México 2012
Low Pressure Port
Boundary Layer
D P
Fluid Linearization and Interaction in the Meter Throat
Keeps the Throat/Body of the Meter Clean by a Fluidic Sweeping Action
(Computational Fluid Dynamics Image - CFD)
Fluid Flow
Common Velocity
Fluid Velocity Vector Interaction
Maximum - Annular
End View
Cone Type Meter Flow Paths
Foro de Lineamientos de Medición
México 2012
Generic Cone Meter Geometry – Improvements
Improvement by Some Manufacturers
Smooth Flow
Entry With No
Weld Bead
(prevents jetting)
Foro de Lineamientos de Medición
México 2012
Not all Cone Meters Are Equal
Clean Internal finish to reduce surface
roughness / roundness and improve ReD
performance. ( courtesy Cameron V&M)
(Tolerance Per AGA 3 /ISO 5167 meter tube Designs –
(250-300 micro-inches) new idea for this meter type)
Multi-Gussets at the rear of the meter
(better support and strength)
Type B Internal Weld
Flange Weld Removed and Cleaned
(Some Manufacturers)
Foro de Lineamientos de Medición
México 2012
Global Regulators Acceptance of Newer
Technology
Foro de Lineamientos de Medición
México 2012
Newer Technology History
- Impact of equipment on the O&G business
1980 1990 20001940
Impactonthebusiness(AU)
Start development
Coriolis Meters
UltraSonic Meters
Field introduction
Coriolis Meters
UltraSonic Meters
Field introduction
Multiphase metersMarginal impact on
field developments
Substantial impact
on field developments
Orifice meters
Turbine Meters
PD - Meters
Subsea/fiscal/
sub-surface metering
Start development
Multiphase meters
Foro de Lineamientos de Medición
México 2012
Global Regulators Acceptance of Newer Technology
Production Measurement Needs - Who is really involved
Operations
Maintenance free
Calibration free
Moderate accuracy
Trending
Third Parties
Fiscal standards
Accuracy negotiable
Instrument Engineers
What the customer wants
Standards,procedures, etc.
Government Bodies
Fiscal standards
High accuracy
Reliable
Petroleum and
Reservoir Engineers
Moderate accuracy
Trending
Contract and Finance
Fiscal standards
High accuracy
Reliable
Sales parties
Fiscal standards
High accuracy
Reliable
Traceable
Contracts
Custodian ?
Auditable ?
Projects
Options development
Project execution
Foro de Lineamientos de Medición
México 2012
Production Measurement
- Organisation
 Preferably in corporate part of the company
 Knowledgeable of the entire metering chain
(from sensor to final report)
 Focal point for companies metering philosophy/strategy
 In-depth technical metering support
(new technology, standards, best practices, allocation
processes, fluid parameter management)
 Liaison with both internal and external parties,
feel for what is required by “customers”
 Company spokesman to 3rd parties and Government
 Execute audits and reviews in the Asset Teams or BU’s
Production Measurement Team
Foro de Lineamientos de Medición
México 2012
Global Regulators Acceptance of Newer Technology
Are Not Only -
•Fiscal Standards ! API , ISO , OIML,
•High Accuracy ! Proving System & 3rd Party Auditing
•Reliability ! Meters are not to Defer Taxation
But may also include -
• Allocation Metering – which can be regulated
• Modern fields are increasingly using an allocation
location as a royalty point due to the Field Capacity to
Capex Ratio and the push to obtain Production from
Marginal Fields
• How about the Field End of Life
Major Requirements usually placed by a Government
Regulator on the Oil Company or Field Operator.
Foro de Lineamientos de Medición
México 2012
DTI (UK)Approach to Marginal Field
Developments – Since 2000
When reviewing measurement proposals for a
“marginal field”, the DTI (UK DOE) is fully prepared to
relax some measurement requirements in the interest
of encouraging the development of remaining North
Sea oil and gas field potential.
Justification should include the following:
• Relevant field economics
• Measurement options considered
• Costs of various project options
Foro de Lineamientos de Medición
México 2012
Uncertainty (Cost or Risk)
Fiscal
(Allocation)
Foro de Lineamientos de Medición
México 2012
What are Critical Measurements
For oil wells
1) Net oil flow rate
2) Gross liquid flow rate
3) Water-Cut
4) GOR - Gas/Oil Ratio
5) FGOR - Formation GOR
For gas wells
1) Gas flow rate
2) CGR - Condensate/Gas Ratio
3) WGR - Water/Gas Ratio
In contrast with the
needs of the 80-90’s, which
presented the requirements in
terms of -
Oil, Water and Gas flow rates,
it now becomes clear that often
Water-Cut & GOR are also
prominent parameters.
Foro de Lineamientos de Medición
México 2012
Thin Oil Rim Development
Horizontal
Well
GOR –Control is Important
OilProductionbbl/d
2010 2016
120,000
20,000
Production profile
Total oil left
150 * 106 bbl
or
2,250 * 107 US$ 150$/bbl
• With sub-optimum production, e.g.
gas coning/breakthrough
oil is lost and not deferred
• Assume 1% of oil is missed, this is
equivalent to 225 * 106 US$
!! GOR Measurement is Critical
(May Not be Included In the Regulators Scope)
Foro de Lineamientos de Medición
México 2012
222
,,
,
2
,,
,
1 






 D







D










D





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D

D
liquid
liquid
liftgtotalg
liftg
liftgtotalg
totalg
Q
Q
wc
wc
QQ
Q
QQ
Q
FGOR
FGOR
Field Longevity – Water-Cut !
oil
formationg
liquidoil
liftgtotalgformationg
Q
Q
FGOR
QwcQ
QQQ
,
,,,
).1(



Reservoir
Qliquid
Qg,total
Qg,lift
w.c.
M
Test Sep
M
M%
GOR – Control
Foro de Lineamientos de Medición
México 2012
High water-cut abandonment - end of life !
Breakeven if
Revenues = Costs
or
oil produced = water treating costs
(1-wc) . QGROSS . 100 = wc . QGROSS . 2
W.C. approx. 98%
Too early shut-in
e.g. real W.C = 97%, measured W.C. = 98% (system error of +1%)
Loss of oil revenues (200 k$/year for a 500 m3/d well)
Too late shut-in
e.g. real W.C. = 99%, measured W.C. = 98% (syst. error of -1%)
Loss due to high water treating costs
Assume:
oil revenue 100 $/m3
water handling 2 $/m3
Foro de Lineamientos de Medición
México 2012
Global Regulators Acceptance of Newer Technology
Standards - Accepted by Regulators
API Industry Standards Group – W.g’s by local oil company engineers
API - CPMA - Committee on Petroleum Measurement Allocation – Upstream
API – COGFM - Gas Flow Measurement – Mid & Downstream
API – COLM - Liquid Flow – Pipelines
API – COQM - Quality – sampling etc.
ISO - TC’s have W.g’s and Sub committee members with Country specified
industry experts and usually have Regulator Representatives usually managed
by the country standards body (USA = ANSI ) (UK = British Standards B.S.)
Example -
TC193 Natural Gas Measurement – Administration Holland
TC30 Meter Design Standards – Administration in UK
Foro de Lineamientos de Medición
México 2012
Global Regulators Acceptance of Newer Technology
Conclusion
Global Regulators usually work with all parties to facilitate
a common goal which is -
• The Acceptance of New Technologies !
• Working with standardization groups can help to develop
new methods , since the regulator has had a first hand
input into the standard at the start.
• Well or field life strategy is important to make sure
revenues are not reduced by either shutting in too soon or
too late new technologies like multiphase metering and wet
gas systems help this

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13 the acceptance of newer measurement technologies by global regulators (cameron)

  • 1. Foro de Lineamientos de Medición México 2012 The Acceptance of Newer Measurement Technologies by Global Regulators (A Brief Viewpoint) Philip A Lawrence Director of Business Development Cameron V&M , Houston TX USA.
  • 2. Foro de Lineamientos de Medición México 2012 ABSTRACT This paper will discuss - • Some of the newer metering devices that are now being used to solve operational issues. • Challenges that face world government oil and gas energy regulators in adopting these newer devices and applications. • Standardization
  • 3. Foro de Lineamientos de Medición México 2012 Newer Metering Technologies (2- types will be to discussed due to time constraints) • Ultrasonic Liquid Meters – Fiscal Usage • Cone Type Differential Pressure Meters – Gas Allocation and Separator Measurement
  • 4. Foro de Lineamientos de Medición México 2012 Newer Metering Technologies Ultrasonic Meters • Advantages of Ultrasonic Metering Technology • Acceptance of Technology, Standards Development & References
  • 5. Foro de Lineamientos de Medición México 2012 Newer Metering Technologies Where: L = Path Length C = Speed of Sound in the fluid θ = Angle of sound path to the pipe axis V = Average velocity along the pipe axis The solution for fluid velocity is independent of the speed of sound (C) CosTT TTL V downup downup )(2 )(    Tup Tdown )( CosVC L Tup   )( CosVC L Tdown   θ Ultrasonic Meters L
  • 6. Foro de Lineamientos de Medición México 2012 7-22-11 6PR-1004 Ultrasonic Flowmeters – No Longer New API Chapter 5 Section 2 Measurement of Liquid Hydrocarbons by Displacement Meters API Chapter 5 Section 3 Measurement of Liquid Hydrocarbons by Turbine Meters API Chapter 5 Section 6 Measurement of Liquid Hydrocarbons by Coriolis Meters. API Chapter 5 Section 8 Measurement of Liquid Hydrocarbons by Ultrasonic Flowmeters Using Transit Time Technology TC28/Sc2 - Measurement of Petroleum Products
  • 7. Foro de Lineamientos de Medición México 2012 Not All Liquid USM Meters are Equal Things to look for in a liquid USM- • Accurate Geometry in the construction - Why ? 3D expansion of the body can change the path length in a poorly made device = poorer performance – forged housing better ! (grain structure) •Transducer Design and Operation A short ring time whilst generating high dB signal – allows quicker pulse generation per block of time –in house manufacture gives better QA control. •Ability to Test Properly on oil - ISO 17025 Laboratory Multiproduct Testing over Reynolds number range to characterize the meter Transducer Housings RTD Temperature Probe Caldon USM Device Robust Manufacture
  • 8. Foro de Lineamientos de Medición México 2012 World class hydrocarbon calibration facility Temperature controlled  NMi Certified  ISO 17025 accredited Traceable to international standards +/-0.04% Uncertainty Not All Liquid USM Meters are Equal Calibration Laboratory – Caldon USM’s
  • 9. Foro de Lineamientos de Medición México 2012 Cone Type Meters High & Static Pressure (A) Low Pressure (B) Flow Flow Computer Cone Meters are Used by Pemex for Allocation Metering
  • 10. Foro de Lineamientos de Medición México 2012 Higher Pressure. Lower Pressure. Conduit Flow L.P Tap Computational Fluid Dynamics HP LP RP Cone Type Meter Flow Paths Stream Lines Around DP Cone (CFD)
  • 11. Foro de Lineamientos de Medición México 2012 Low Pressure Port Boundary Layer D P Fluid Linearization and Interaction in the Meter Throat Keeps the Throat/Body of the Meter Clean by a Fluidic Sweeping Action (Computational Fluid Dynamics Image - CFD) Fluid Flow Common Velocity Fluid Velocity Vector Interaction Maximum - Annular End View Cone Type Meter Flow Paths
  • 12. Foro de Lineamientos de Medición México 2012 Generic Cone Meter Geometry – Improvements Improvement by Some Manufacturers Smooth Flow Entry With No Weld Bead (prevents jetting)
  • 13. Foro de Lineamientos de Medición México 2012 Not all Cone Meters Are Equal Clean Internal finish to reduce surface roughness / roundness and improve ReD performance. ( courtesy Cameron V&M) (Tolerance Per AGA 3 /ISO 5167 meter tube Designs – (250-300 micro-inches) new idea for this meter type) Multi-Gussets at the rear of the meter (better support and strength) Type B Internal Weld Flange Weld Removed and Cleaned (Some Manufacturers)
  • 14. Foro de Lineamientos de Medición México 2012 Global Regulators Acceptance of Newer Technology
  • 15. Foro de Lineamientos de Medición México 2012 Newer Technology History - Impact of equipment on the O&G business 1980 1990 20001940 Impactonthebusiness(AU) Start development Coriolis Meters UltraSonic Meters Field introduction Coriolis Meters UltraSonic Meters Field introduction Multiphase metersMarginal impact on field developments Substantial impact on field developments Orifice meters Turbine Meters PD - Meters Subsea/fiscal/ sub-surface metering Start development Multiphase meters
  • 16. Foro de Lineamientos de Medición México 2012 Global Regulators Acceptance of Newer Technology Production Measurement Needs - Who is really involved Operations Maintenance free Calibration free Moderate accuracy Trending Third Parties Fiscal standards Accuracy negotiable Instrument Engineers What the customer wants Standards,procedures, etc. Government Bodies Fiscal standards High accuracy Reliable Petroleum and Reservoir Engineers Moderate accuracy Trending Contract and Finance Fiscal standards High accuracy Reliable Sales parties Fiscal standards High accuracy Reliable Traceable Contracts Custodian ? Auditable ? Projects Options development Project execution
  • 17. Foro de Lineamientos de Medición México 2012 Production Measurement - Organisation  Preferably in corporate part of the company  Knowledgeable of the entire metering chain (from sensor to final report)  Focal point for companies metering philosophy/strategy  In-depth technical metering support (new technology, standards, best practices, allocation processes, fluid parameter management)  Liaison with both internal and external parties, feel for what is required by “customers”  Company spokesman to 3rd parties and Government  Execute audits and reviews in the Asset Teams or BU’s Production Measurement Team
  • 18. Foro de Lineamientos de Medición México 2012 Global Regulators Acceptance of Newer Technology Are Not Only - •Fiscal Standards ! API , ISO , OIML, •High Accuracy ! Proving System & 3rd Party Auditing •Reliability ! Meters are not to Defer Taxation But may also include - • Allocation Metering – which can be regulated • Modern fields are increasingly using an allocation location as a royalty point due to the Field Capacity to Capex Ratio and the push to obtain Production from Marginal Fields • How about the Field End of Life Major Requirements usually placed by a Government Regulator on the Oil Company or Field Operator.
  • 19. Foro de Lineamientos de Medición México 2012 DTI (UK)Approach to Marginal Field Developments – Since 2000 When reviewing measurement proposals for a “marginal field”, the DTI (UK DOE) is fully prepared to relax some measurement requirements in the interest of encouraging the development of remaining North Sea oil and gas field potential. Justification should include the following: • Relevant field economics • Measurement options considered • Costs of various project options
  • 20. Foro de Lineamientos de Medición México 2012 Uncertainty (Cost or Risk) Fiscal (Allocation)
  • 21. Foro de Lineamientos de Medición México 2012 What are Critical Measurements For oil wells 1) Net oil flow rate 2) Gross liquid flow rate 3) Water-Cut 4) GOR - Gas/Oil Ratio 5) FGOR - Formation GOR For gas wells 1) Gas flow rate 2) CGR - Condensate/Gas Ratio 3) WGR - Water/Gas Ratio In contrast with the needs of the 80-90’s, which presented the requirements in terms of - Oil, Water and Gas flow rates, it now becomes clear that often Water-Cut & GOR are also prominent parameters.
  • 22. Foro de Lineamientos de Medición México 2012 Thin Oil Rim Development Horizontal Well GOR –Control is Important OilProductionbbl/d 2010 2016 120,000 20,000 Production profile Total oil left 150 * 106 bbl or 2,250 * 107 US$ 150$/bbl • With sub-optimum production, e.g. gas coning/breakthrough oil is lost and not deferred • Assume 1% of oil is missed, this is equivalent to 225 * 106 US$ !! GOR Measurement is Critical (May Not be Included In the Regulators Scope)
  • 23. Foro de Lineamientos de Medición México 2012 222 ,, , 2 ,, , 1         D        D           D           D  D liquid liquid liftgtotalg liftg liftgtotalg totalg Q Q wc wc QQ Q QQ Q FGOR FGOR Field Longevity – Water-Cut ! oil formationg liquidoil liftgtotalgformationg Q Q FGOR QwcQ QQQ , ,,, ).1(    Reservoir Qliquid Qg,total Qg,lift w.c. M Test Sep M M% GOR – Control
  • 24. Foro de Lineamientos de Medición México 2012 High water-cut abandonment - end of life ! Breakeven if Revenues = Costs or oil produced = water treating costs (1-wc) . QGROSS . 100 = wc . QGROSS . 2 W.C. approx. 98% Too early shut-in e.g. real W.C = 97%, measured W.C. = 98% (system error of +1%) Loss of oil revenues (200 k$/year for a 500 m3/d well) Too late shut-in e.g. real W.C. = 99%, measured W.C. = 98% (syst. error of -1%) Loss due to high water treating costs Assume: oil revenue 100 $/m3 water handling 2 $/m3
  • 25. Foro de Lineamientos de Medición México 2012 Global Regulators Acceptance of Newer Technology Standards - Accepted by Regulators API Industry Standards Group – W.g’s by local oil company engineers API - CPMA - Committee on Petroleum Measurement Allocation – Upstream API – COGFM - Gas Flow Measurement – Mid & Downstream API – COLM - Liquid Flow – Pipelines API – COQM - Quality – sampling etc. ISO - TC’s have W.g’s and Sub committee members with Country specified industry experts and usually have Regulator Representatives usually managed by the country standards body (USA = ANSI ) (UK = British Standards B.S.) Example - TC193 Natural Gas Measurement – Administration Holland TC30 Meter Design Standards – Administration in UK
  • 26. Foro de Lineamientos de Medición México 2012 Global Regulators Acceptance of Newer Technology Conclusion Global Regulators usually work with all parties to facilitate a common goal which is - • The Acceptance of New Technologies ! • Working with standardization groups can help to develop new methods , since the regulator has had a first hand input into the standard at the start. • Well or field life strategy is important to make sure revenues are not reduced by either shutting in too soon or too late new technologies like multiphase metering and wet gas systems help this