This document outlines the modules and topics to be covered in an energy audit practitioner course taught by Engr. Abdul Qayoom. The course covers energy audit concepts and methodologies, including the objectives, types, and 10 step methodology of conducting detailed energy audits. It also discusses benchmarking energy performance and reporting formats. Module 1 focuses on energy audit concepts, methodologies, and case studies. Future modules will cover energy efficiency opportunities in various systems like fans, pumps, lighting and more.

1. Energy Audit Practitioner Course
Energy Management System
(EnMS)
Engr. Abdul Qayoom
Senior Consultant / Trainer
Certified Trainer on Energy Management System – (Germany)
Certified Auditor GHK Premer- (Germany)
Certification of MFCA (ISO 14051:2013)- Taiwan Republic of China
Certification of Six Sigma Green Belt (Vitaman)
Certified Productivity Specialist -(Pakistan)
GREEN PRODUCTIVITY
CENTER

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CENTER
Sharing of successful case study
1.1 Energy Audit Concept & Methodology
1.2 Energy Audit Monitoring Equipments
1.3 Electrical Distribution System & Load
Management
1.4 Energy Efficiency of Electric Motor
ModuleI Course Module Detail

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ModuleII Course Module Detail
Sharing of successful Case study
2.1 Energy Efficiency in fan and blowers
2.2 Energy Efficiency in Air Conditioning system
2.3 Energy Efficiency in Pumping system
2.4 Lighting System

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ModuleIII Course Module Detail
Sharing of successful Case study
3.1 Energy Efficiency in Compressed air system
3.2 Energy Efficiency in Cooling towers
3.3 Group Preparation
3.4 Site visit Guide line & Situational Analysis

5. GREEN PRODUCTIVITY
CENTER
Sharing of successful case study
1.1 Energy Audit Concept & Methodology
1.2 Energy Audit Monitoring Equipments
1.3 Electrical Distribution System & Load
Management
1.4 Energy Efficiency of Electric Motor
ModuleI Course Module Detail

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ModuleI
1.1 Energy Audit Concept & Methodology

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Energy Management
“The strategy of adjusting and optimizing energy, using systems and
procedures so as to reduce energy requirements per unit of output while
holding constant or reducing total costs of producing the output from
these systems”
Introduction1.1EnergyAuditConcept&Methodology
Energy
Management
Minimize the cost of electricity
Pillars for Energy Management System

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Objective of Energy Management
Introduction1.1EnergyAuditConcept&Methodology
To achieve and maintain optimum energy procurement and utilization,
throughout the organization
To minimize energy costs / waste without affecting production & quality
To minimize environmental effects.

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Energy Audit is defined as .....
Introduction1.1EnergyAuditConcept&Methodology
“the verification, monitoring and analysis of use of energy including
submission of technical report containing recommendations for
improving, suggestion & recommendation of energy efficiency with cost
benefit analysis and an action plan to reduce energy consumption “
To Know Technical Performance Of Major Equipment / Systems
To Identify Loss Areas
To Reduce Energy Loss
Reference case # 1
Objectives of Energy Audit …

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CENTER Reference Case Study for Understanding1.1EnergyAuditConcept&Methodology

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Need for Energy Audit .....
Introduction1.1EnergyAuditConcept&Methodology
Three top operating expenses are energy (both electrical and thermal)
labor and materials
Energy would become known as a top ranker for cost reduction
Primary objective of Energy Audit is to determine ways to reduce
energy consumption per unit of product output or to lower operating
costs
Energy Audit provides a “ bench-mark ” (Reference point) for
managing energy in the organization

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1.1EnergyAuditConcept&Methodology
•Gross production related
e.g. Kwh/kg yarn or yarn produced (Textile Spinning)
e.g kWh/MT clinker or cement produced (cement plant)
e.g. kWh/MT, kCal/kg, paper produced (Paper plant)
e.g. kCal/kWh Power produced (Heat rate of a power plant)
e.g. Million kilocals/MT Urea or Ammonia (Fertilizer plant)
•Equipment / utility related
e.g. kWh/ton of refrigeration (on Air conditioning plant)
e.g. % thermal efficiency of a boiler plant
e.g. kWh/NM3 of compressed air generated
e.g. kWh /litre in a diesel power generation plant.
Benchmarking parameters for Energy
Performance

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Types of Energy Audit
Energy Audit Description1.1EnergyAuditConcept&Methodology
I Preliminary Energy Audit
II Detailed Energy Audit
Type of energy audit chosen depends on…
a. Function and type of industry
b. Depth to which final audit is needed
c. Potential and importance of cost reduction desired

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Preliminary Energy Audit
Energy Audit Methodology1.1EnergyAuditConcept&Methodology
Preliminary energy audit uses existing, or easily obtained data from
Industry
Establish energy consumption in the organization
Estimate the scope for saving
Identify the most likely areas for attention
Identify immediate ( no-/low-cost) improvements
Set a ‘reference point’
Identify areas for more detailed study/measurement

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Detailed Energy Audit
1.1EnergyAuditConcept&Methodology
Evaluates all energy using system, equipment and include detailed
energy savings and costs
It is carried out in 3 phases
 Pre-audit Phase
 Audit Phase
 Post-Audit
Energy Audit Methodology

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1.1EnergyAuditConcept&Methodology Ten Steps Methodology for Detailed Audit
Step
No
PLAN OF ACTION PURPOSE / RESULTS
Step 1
Step 2
Phase I –Pre Audit Phase
 Plan and organise
 Walk through Audit
 Informal Interview with
Energy Manager, Production
/ Plant Manager
 Conduct of brief meeting /
awareness programme with
all divisional heads and
persons concerned (2-3 hrs.)
 Resource planning, Establish/organize a
Energy audit team
 Organize Instruments & time frame
 Macro Data collection (suitable to type of
industry.)
 Familiarization of process/plant activities
 First hand observation & Assessment of
current level operation and practices
 Building up cooperation
 Issue questionnaire for each department
 Orientation, awareness creation

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1.1EnergyAuditConcept&Methodology Ten Steps Methodology for Detailed Audit
Step 3
Step 4
Phase II –Audit Phase
 Primary data gathering,
Process Flow Diagram, &
Energy Utility Diagram
 Conduct survey and
monitoring
 Historic data analysis, Baseline data
collection
 Prepare process flow charts
 All service utilities system diagram
(Example: Single line power distribution
diagram, water, compressed air & steam
distribution.
 Design, operating data and schedule of
operation
 Annual Energy Bill and energy consumption
pattern (Refer manual, log sheet, name plate,
interview)
 Measurements :
Motor survey, Insulation, and Lighting
survey with portable instruments for
collection of more and accurate data.
Confirm and compare operating data with
design data.

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1.1EnergyAuditConcept&Methodology Ten Steps Methodology for Detailed Audit
Step 5
Step6
Step 7
Step 8
Step9
 Conduct of detailed trials
/experiments for selected
energy guzzlers
 Analysis of energy use
 Identification and
development of Energy
Conservation (ENCON)
opportunities
 Cost benefit analysis
 Reporting & Presentation to
the Top Management
 Trials/Experiments:
- 24 hours power monitoring (MD, PF,
kWh etc.).
- Load variations trends in pumps, fan
compressors etc.
- Boiler/Efficiency trials for (4 – 8
hours)
- Furnace Efficiency trials
Equipments Performance
experiments etc
 Energy and Material balance & energy
loss/waste analysis
 Identification & Consolidation ENCON
measures
Conceive, develop, and refine ideas
Review the previous ideas suggested by unit
personal
Review the previous ideas suggested by
energy audit if any
Use brainstorming and value analysis
techniques
Contact vendors for new/efficient
technology
 Assess technical feasibility, economic
viability and prioritization of ENCON
options for implementation
 Select the most promising projects
 Prioritise by low, medium, long term
measures
Documentation, Report Presentation to the top
Management.

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1.1EnergyAuditConcept&Methodology Ten Steps Methodology for Detailed Audit
Step10 Phase III –Post Audit phase
 Implementation and Follow-
up
Assist and Implement ENCON recommendation
measures and Monitor the performance
Action plan, Schedule for
implementation
Follow-up and periodic review

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1.1EnergyAuditConcept&Methodology Energy Audit Reporting Format

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1.1EnergyAuditConcept&Methodology Energy Audit Reporting Format

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1.1EnergyAuditConcept&Methodology

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1.1EnergyAuditConcept&Methodology
Benchmarking in Practice
Benchmarking helps to learn "Best Practices"
Current Status / company own Performance
Benchmarking identifies
opportunities for improvement
Time
Performance
Best in Class Benchmark
GAP
Gap identification
Benchmarking helps to measure
success in closing the gap
Benchmarking maintains motivation for
continuous improvement

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Processing Unit Over view of the Unit per kg of fabric as
well as with total cost /kg of fabric1.1EnergyAuditConcept&Methodology
Internal Benchmark
Benchmarking in Practice Reference Case study for understanding

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Benchmarking in Practice
Reference Case study for understanding
1.1EnergyAuditConcept&Methodology

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Energy Audit Concept & Methodology
Training Session on Energy Audit
Practitioner
THANK YOU
FOR YOUR ATTENTION
