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How Phased Arrays Work
This module illustrates typical scans that can be performed
using phased arrays:
Electronic (originally called linear) scans
Sectorial (azimuthal) or S-scans
Transverse scans
Dynamic Depth Focusing
Time-of-Flight Diffraction
With Tomoview or OmniScan software, operators can
custom-design their own scan patterns, displays and
outputs.
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Electronic Scanning
The ability to move the beam along one
axis of an array without any
mechanical movement.
The movement is performed only by
time multiplexing the active element
The beam movement depends on the
probe geometry and could be a
linear scanning
sectorial scanning
lateral scanning
combination
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Electronic Scanning
Electronic (linear) scanning can easily emulate typical
ASME-type 45 and 60 shear wave inspections, and is much
faster than raster scanning.
Typical weld inspection requires two or more angles with
implied raster size, step size, etc. Need to cover weld, HAZ,
any position errors => significant amount of scanning
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Electronic Scanning on Circular Components
Electronic scanning allows very quick scanning of
components with constant geometry, e.g., tubes,
pipes.
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Tandem Probes for Vertical Defects
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TOFD using Phased Arrays
Transmitter Receiver
Lateral wave
LW
Upper tip Lower tip
Back-wall reflection
BW
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Illustration of Sectorial Scanning
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Sectorial Scans (S-scans)
Sectorial scanning is the ability to scan a complete sector
of volume without any probe movement.
Useful for inspection of complex geometries, or those with
space restrictions
Combines the advantages of a wide beam and/or multiple
focused probes in a single phased array probe
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Sectorial Scans on Welds
S-scanning – changing the incident angle without changing
position – can be used for a variety of inspections.
Note some limitations on bevel angle incidence
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Sectorial Scanning Animation
This illustration shows a turbine blade root being inspected
using S-scans.
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Turbine Welded Rotor Inspection
Phased-array inspection:
Sectorial scan 30-60 SW
Step of 1 degree
Linear scan along the
circumferential axis
Phased-array probe:
5 MHz, 16 elements,
16 mm × 16 mm
Mounted on a wedge
Calibration block:
EDM notches
2 mm x 0.5 mm
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Defect Analysis using S-scans (1)
Crown
defect –
clearly
located
Defect tip
signal – easy
to identify
and size
T1 designation shows “top” or cap
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Defect Analysis using S-scans (2)
B0 designation shows “bottom” or root
Corner
reflector
and crack
tip easily
measured
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Schematic Representation of
Dynamic Depth Focusing
Mechanical Displacement
c = velocity in material
FOCUS DEPTH (PULSER)
DYNAMIC FOCUSING (RECEIVER)
Beam
displacement
DDF is an excellent way of inspecting thick components in
a single pulse. The beam is refocused electronically on its
return.
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Dynamic Depth Focusing
Standard phased
array
Phased array with dynamic
depth focusing