Non-Destructive Testing and Condition Monitoring in Bangladesh
1. Prospect of Non Destructive
Testing and Condition
Monitoring Application in
Bangladesh
Ferdous Kabir
Marketing Manager
(ASNT NDT Level-II UT, RT, PT and ISO Level-II MT)
Saj Engineering & Trading Company
3. ESTABLISHED : 1998
TYPE OF BUSINESS
IMPORT
TRADING (Tendering………)
ENGINEERING SERVICE
TYPE OF BUSINESS
IMPORT
TRADING (Tendering………)
ENGINEERING SERVICE
5. Industrial Support We Cover
NDT Service
Condition Monitoring (Vibration
Monitoring and Dynamic
Balancing, IR Thermal Analysis,
Lube Oil Analysis)
NDT Service
Condition Monitoring (Vibration
Monitoring and Dynamic
Balancing, IR Thermal Analysis,
Lube Oil Analysis)
22. What is the Difference in Medical Ultrasonogram
and Phased Array Ultrasonic Test?
Nothing Special, Both are Phased Array Ultrasonic Test
Medical Industrial
23. Phased Array Probe Configuration
• Essentially, a phased-array probe is a long
conventional probe
cut into many small elements, which are
individually excited.
23
• Essentially, a phased-array probe is a long
conventional probe
cut into many small elements, which are
individually excited.
24. Phased Array Probe Configuration
• It is like having many small conventional UT probes
integrated inside a single probe.
…
128 elements !
25.
26. Angle beam covers from angle 40o to 70o with 1o angle increment.
Phased Array Angle Coverage
29. Weld Overlay System
Full weld overlay
system that enables to
visualize the relative
position of indications in
relation to the weld
geometry. Easily
Configure the Weld
Geometry in the
equipment. Such as
type of weld joint, weld
preparation angle, bevel
height, bevel width, root
gap, root face,
thickness of the
specimen etc.
Full weld overlay
system that enables to
visualize the relative
position of indications in
relation to the weld
geometry. Easily
Configure the Weld
Geometry in the
equipment. Such as
type of weld joint, weld
preparation angle, bevel
height, bevel width, root
gap, root face,
thickness of the
specimen etc.
31. Defect Sizing
Image sizing cursors available for X2 – X1 and/or Y2 – Y1 indication sizing
•Defect can be accurately sized
•X-direction i.e. defect length Y-direction i.e. defect depth
32. Phased Array C-Scan:
Report with complete
information
Immediate report
from the equipment
can be transferable
through pen drive.
33. Phased Array Ultrasonic Test Application
Cement Mill Shell Welding Power Plant Gas Pipe Weld
Gas Field Pipe Line Weld Power Plant Boiler Tube
43. Project Completed by AUT
East West Pipeline Project , Chine
(4,167 km) (www.chinaoilweb.com)
Nord Stream Project (Russia to
Germany (1,212 km) sea base of Baltic
sea
Blue Stream Project (1,213), sea base of
Black sea
East West Pipeline Project , Chine
(4,167 km) (www.chinaoilweb.com)
Nord Stream Project (Russia to
Germany (1,212 km) sea base of Baltic
sea
Blue Stream Project (1,213), sea base of
Black sea
56. PAUT vs. RT Advantages
1. Many functional advantages from switching from
RT to PAUT.
2. No radiation
3. No licensing
4. No chemical wastes
5. Less subjective data interpretation
6. Minimizes data storage problems
7. Minimizes materials handling issues
8. Minimizes production disruptions
9. Better detection of planar defects
10.Can size in vertical plane for ECA
11.Lower reject rates
12.Fast and cost effective
1. Many functional advantages from switching from
RT to PAUT.
2. No radiation
3. No licensing
4. No chemical wastes
5. Less subjective data interpretation
6. Minimizes data storage problems
7. Minimizes materials handling issues
8. Minimizes production disruptions
9. Better detection of planar defects
10.Can size in vertical plane for ECA
11.Lower reject rates
12.Fast and cost effective
57. Our Completed 70 NDT Service Projects
01. 110MW Power Plant (PDB)
02. Ashugong Power Plant (Unit-2)
03. Rawjan Power Plant
04. Sylhet 150MW Power Plant
05. Katakhale Power Plant
06. Siddirgonj Power Plant…….
07. Ghorasal ST (Gas) : Unit - 2……….
08. Renata Pharmaceuticals Ltd (Mirpur)
01. 110MW Power Plant (PDB)
02. Ashugong Power Plant (Unit-2)
03. Rawjan Power Plant
04. Sylhet 150MW Power Plant
05. Katakhale Power Plant
06. Siddirgonj Power Plant…….
07. Ghorasal ST (Gas) : Unit - 2……….
08. Renata Pharmaceuticals Ltd (Mirpur)
58. 09.Renata Pharmaceuticals Ltd
(Rajandropur)
10. Army Aviation
11. Karnaphuli Steel Mill
12. Modern Erection
13. ACME Pharmaceuticals
14. SK+F Pharmaceuticals
15. HP Chemicals
16.Samuda Chemical
17. Sarker Steel …………………………………
09.Renata Pharmaceuticals Ltd
(Rajandropur)
10. Army Aviation
11. Karnaphuli Steel Mill
12. Modern Erection
13. ACME Pharmaceuticals
14. SK+F Pharmaceuticals
15. HP Chemicals
16.Samuda Chemical
17. Sarker Steel …………………………………
59. SAJ Upcoming Services
i. Ultrasonic Predictive
Maintenance
ii. Laser Alignment
iii. XRF Service
i. Ultrasonic Predictive
Maintenance
ii. Laser Alignment
iii. XRF Service
60. NDT and CM Concept Sharing with Future
User
(PMRE , Department BUET)
