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Prima Smooth
Installation Instructions
SAP 940002244 - July 2021
2
Contents
Approvals
High Temperature Applications High Temperature Applications
Connecting Flue Pipe
BS EN1856-2 TÜV 0036 CPR 9195 029
T600 N1 W V2 L50060 GXX NM
T600 N1 W V2 L50100 GXX NM
(XX = 3 x Ø Int. of Pipe)
Chimney Liner
BS EN1856-2 TÜV 0036 CPR 9195 033
T600 N1 D V2 L50060 G
T600 N1 D V2 L50100 G
The Prima Smooth range is manufactured under the strict requirements of BS EN ISO
9001 Quality management scheme. Prima Smooth has corrosion certification from TÜV.
Prima Smooth is listed by HETAS as a product suitable for solid fuel.
Approvals.................................................................................2
Design Guide.........................................................................3
Mandatory Requirements.....................................3
Prior to Installation.............................................................4
Ventilation.......................................................................4
Carbon Monoxide Alarms....................................4
Handling............................................................................4
Delivery to Site and Storage...............................4
Connecting Flue Pipe........................................................5
Appliance/Chimney Connection......................5
Connecting Flue Pipe Diameter........................5
Distance to Combustibles....................................5
Connecting Flue Pipe Route...............................5
Inspection........................................................................6
BS EN 15287-1......................................................................7
Installation Instructions....................................................8
Joint Detail......................................................................8
Standard Sections.......................................................8
Connecting to an Appliance................................8
SW-DW Adjustable Starter Section.............9
Adaptors..........................................................................9
Increaser........................................................................10
Adjustable Pipe .......................................................10
Inspection Length....................................................10
Cutting of Fixed Length.......................................11
Trim Collar (90° & 45° variants)....................11
Lowering Pipe............................................................11
Chimney Lining Components...................................12
Support Plate.............................................................12
Cantilever Support.................................................12
Expansion Joint..........................................................13
Raincap...........................................................................13
Offset Dimensions....................................................14-15
Typical Installation............................................................16
Max Offset Info ................................................................17
Component Weights.....................................................17
After Installation................................................................18
Testing prior to first use......................................18
Appliance Operation............................................18
Multi-Fuel Applications........................................18
Maintenance................................................................18
Fuel Storage and Usage.......................................18
Notice Plate.........................................................................19
Product Guarantee.........................................................19
Product Registration......................................................19
3
Design Guide
MANDATORY REQUIREMENTS
Connection to an appliance which is not connected to the fuel supply, should be carried out
by a competent person. We recommend the use of HETAS approved installers for solid fuel
applications. If installation is carried out by a non HETAS registered installer, the installation must
be certified by a local Building Control inspector. Connection to an appliance that is connected to
the fuel supply must be carried out by a Gas Safe (Gas) or OFTEC (Oil) registered installer.
The design guide must be read in conjunction with the detailed component installation
instructions.
For full design and installation details the key referral documents are:
• BS EN 1856-2: Connecting Flue Pipes and Chimney Liners
• BS EN 1859: Metal Chimneys - Testing Methods
• BS EN 1443: Chimneys - General Requirements
• BS EN 15287-1: Chimneys. Design, installation and commissioning of chimneys. Chimneys for
non-room sealed heating appliances.
• Approved Document J: - Combustion appliances and fuel storage systems (England & Wales)
• DFP Technical Booklet L: - Combustion appliances and fuel storage systems (NI)
• Technical Handbook (Domestic & Non Domestic), Section 3 - Environment (Scotland)
• Appliance Installation Instructions and related standards. Other standards covering specific
applications will also be relevant and must be adhered to.
Planning permission for a System Chimney may be required, and reference should be made to the
local Building Control Department.
Ensure all chimney components are available and check them to ensure there has been no
damage. Do not use damaged components.
4
Prior to Installation
VENTILATION
It is very important that sufficient air for combustion is provided to the room containing the
appliance, to enable correct and efficient working of the system. Reference should be made to
the appliance manufacturer’s instructions
and recommendations are also given in the Building Regulations Document J.
CARBON MONOXIDE ALARMS
The carbon monoxide alarms should comply with BS EN 50291:2001.
Where a new or replacement fixed solid fuel appliance is installed in a dwelling, a carbon monoxide
alarm must be provided in the room where the appliance is located.
Please follow manufacturer’s instructions with regard to siting and fixing or alternatively:-
a) On the ceiling at least 300mm from any wall or if it is located on a wall, as high up as possible
(above any doors
and windows), but not within 150mm of the ceiling and
b) between 1m and 3m horizontally from the appliance.
N.B Provision of a carbon monoxide alarm should not be regarded as a substitute for correct
installation and regular servicing.
HANDLING
It is advised that suitable PPE should be used when handling the products.
DELIVERY TO SITE AND STORAGE
Components should be carefully transported and off loaded. They should be inspected to ensure
they have not been damaged, and should be stored off the ground and under cover so that they
are protected from accidental damage and the adverse effects of weather. Particular care and
attention should be taken to avoid surface damage to product with the high temperature painted
finish.
5
Connecting Flue Pipe
APPLIANCE/CHIMNEY CONNECTION
When a single wall connecting flue pipe is used to connect an appliance to a Twin Wall Insulated
System Chimney, the lower end of the chimney section must extend a minimum of 425mm
below the ceiling. When connecting the appliance to the connecting flue pipe, the joint between
the the connecting flue pipe and the appliance outlet must be securely caulked and sealed with
non asbestos rope (or suitable alternative) and fire cement.
CONNECTING FLUE PIPE DIAMETER
Connecting Flue Pipe Diameter size should be as recommended by the appliance manufacturer.
Where there is a requirement for a flue diameter smaller than the appliance spigot, then the
operational requirements of the appliance and the configuration of the flue must satisfy the flue
sizing requirements of EN13384-1.
DISTANCE TO COMBUSTIBLES
In accordance with building regulations, it is essential that the correct distance to combustible
material is maintained. On solid fuel applications, where there is a risk of soot fire, this distance
is 3 x ØInt of the pipe, i.e for Ø125mm the distance is 375mm and for Ø150mm the distance is
450mm to combustibles on both painted and non painted variants.
CONNECTING FLUE PIPE ROUTE
Single wall connecting flue pipes should only be used to connect appliances to a Chimney. They
should not pass through any roof space, partition, internal wall or floor, except to pass directly
into a chimney through the wall of the chimney.
Connecting flue pipes should be located so as to avoid igniting combustible material.
On solid fuel appliances the maximum length of a connecting flue pipe is 2m. This distance is
reduced to 1.5m if any of the acceptable alternative methods of connection are adopted as per
BS EN15287-1. (See p.7-8 for full details.)
On appliances with a top outlet, it is recommended that a vertical run of at least 600mm should
be allowed immediately above the appliance prior to any change of direction.
On appliances with a rear outlet, it is recommended that there is maximum of 150mm in the
horizontal run however under certain conditions, as described in alternative methods in BS EN
15287-1, this may be increased to 450mm. (See p.7-8 for full details.)
Within a system (Chimney + Connecting Flue Pipe) there should be no more than 4 changes of
direction of maximum 45˚. 90˚ Factory made bends or tees within the system may be treated
as being equal to two 45˚ bends (as per Document J of the Building Regulations issued October
2010).
6
Connecting Flue Pipe
CONNECTING FLUE PIPES SHOULD BE LOCATED AS TO AVOID IGNITING
COMBUSTIBLE MATERIAL.
On solid fuel appliances the maximum length of a connecting flue pipe is 2m. This distance is
reduced to 1.5m if any of the acceptable alternative methods of connection are adopted as per
BS EN15287-1. (See p.7 for full details.) On appliances with a top outlet, it is recommended that
a vertical run of at least 600mm should be allowed immediately above the appliance prior to any
change of direction.
On appliances with a rear outlet, it is recommended that there is maximum of 150mm in the
horizontal run however under certain conditions, as described in alternative methods in BS EN
15287-1, this may be increased to 450mm. (See p.7 for full details.)
Within a system (Chimney + Connecting Flue Pipe) there should be no more than 4 changes of
direction of maximum 45˚. 90˚ Factory made bends or tees within the system may be treated
as being equal to two 45˚ bends (as per Document J of the Building Regulations issued October
2010).
INSPECTION
On solid fuel applications to conform to Building Regulations, provisions should be made to
enable a chimney to be inspected and cleaned.
An inspection pipe, inspection elbow or a 90° or 135° Tee with tee cap can form a suitable
inspection point (unless cleaning/inspection can be done through the appliance). To aid cleaning,
sufficient distance should be left between changes of direction to permit the safe passage of
cleaning brushes within the system. This is particularly important on solid fuel applications. It is
recommended that chimneys serving solid fuel appliances be swept as frequently as necessary,
but at least twice a year.
7
BS EN 15287-1
Acceptable alternative Methods of connection
Top Outlet Single Wall Connecting Flue Pipe
into Re-lined Masonry Chimney
Rear Outlet Single Wall Connecting Flue
Pipe into Re-lined Masonry Chimney
Top Outlet Single Wall Connecting Flue Pipe
through Solid Wall into Twin Wall System
Chimney
NB Where the connecting flue pipe from the appliance passes
through any wall other than the existing chimney wall, the
connecting flue pipe must be a System Chimney of twin wall
insulated design.
TOP OUTLET SINGLE WALL CONNECTING FLUE PIPE
INTO RE-LINED MASONRY CHIMNEY
No further bends
allowed on this
configeration
FlexibleTwin Wall
Chimney Liner
Inspection/
Cleanout Door
Inspection Bend
Wall Sleeve
Trim Collar
Chimney Wall
Tee Piece
Tee Cap for
Debris Collection/Cleaning Access
100 100
225 square
(9”x 9”)
For minimum distance for
this configuration check
manufacturers distance
to combustibles
600 min
Support Bracket
Single Wall to
Flex Connector
450mm
MAX
Measured from back
of connecting flue pipe
to flue liner
TOP OUTLET SINGLE WALL CONNECTING FLUE PIPE
THROUGH SOLID WALL INTOTWIN WALL SYSTEM CHIMNEY
NB Where the connecting flue pipe from the appliance passes
through any wall other than the existing chimney wall, the connecting
flue pipe must be a System Chimney of twin wall insulated design.
Wall Support
Measured from back
of connecting flue pipe
to outside surface
of chimney
Tee Cap for
Debris Collection/Cleaning Access
Twin Wall
Chimney System
Solid Wall
Inspection Bend
Wall Sleeve
Trim Collar
600 min
225
For minimum distance for
this configuration check
manufacturers distance
to combustibles
No further bends
allowed on this
configeration
Wall Band
450mm MAX
REAR OUTLET SINGLE WALL CONNECTING FLUE PIPE
INTO RE-LINED MASONRY CHIMNEY
Wall Sleeve
Trim Collar
100
100
225 square
(9”x 9”)
For minimum distance for
this configuration check
manufacturers distance
to combustibles
FlexibleTwin Wall
Chimney Liner
Chimney Wall
Support Bracket
Swept Elbow
Sweep access
Tee Piece
Single Wall to
Flex Connector
450mm
MAX
Measured from back
of appliance to flue liner
TOP OUTLET SINGLE WALL CONNECTING FLUE PIPE
INTO RE-LINED MASONRY CHIMNEY
No further bends
allowed on this
configeration
FlexibleTwin Wall
Chimney Liner
Inspection/
Cleanout Door
Inspection Bend
Wall Sleeve
Trim Collar
Chimney Wall
Tee Piece
Tee Cap for
Debris Collection/Cleaning Access
100 100
225 square
(9”x 9”)
For minimum distance for
this configuration check
manufacturers distance
to combustibles
600 min
Support Bracket
Single Wall to
Flex Connector
450mm
MAX
Measured from back
of connecting flue pipe
to flue liner
TOP OUTLET SINGLE WALL CONNECTING FLUE PIPE
THROUGH SOLID WALL INTOTWIN WALL SYSTEM CHIMNEY
NB Where the connecting flue pipe from the appliance passes
through any wall other than the existing chimney wall, the connecting
flue pipe must be a System Chimney of twin wall insulated design.
Wall Support
Measured from back
of connecting flue pipe
to outside surface
of chimney
Tee Cap for
Debris Collection/Cleaning Access
Twin Wall
Chimney System
Solid Wall
Inspection Bend
Wall Sleeve
Trim Collar
600 min
225
For minimum distance for
this configuration check
manufacturers distance
to combustibles
No further bends
allowed on this
configeration
Wall Band
450mm MAX
REAR OUTLET SINGLE WALL CONNECTING FLUE PIPE
INTO RE-LINED MASONRY CHIMNEY
Wall Sleeve
Trim Collar
100
100
225 square
(9”x 9”)
For minimum distance for
this configuration check
manufacturers distance
to combustibles
FlexibleTwin Wall
Chimney Liner
Chimney Wall
Support Bracket
Swept Elbow
Sweep access
Tee Piece
Single Wall to
Flex Connector
450mm
MAX
Measured from back
of appliance to flue liner
TOP OUTLET SINGLE WALL CONNECTING FLUE PIPE
INTO RE-LINED MASONRY CHIMNEY
No further bends
allowed on this
configeration
FlexibleTwin Wall
Chimney Liner
Inspection/
Cleanout Door
Inspection Bend
Wall Sleeve
Trim Collar
Chimney Wall
Tee Piece
Tee Cap for
Debris Collection/Cleaning Access
100 100
225 square
(9”x 9”)
For minimum distance for
this configuration check
manufacturers distance
to combustibles
600 min
Support Bracket
Single Wall to
Flex Connector
450mm
MAX
Measured from back
of connecting flue pipe
to flue liner
TOP OUTLET SINGLE WALL CONNECTING FLUE PIPE
THROUGH SOLID WALL INTOTWIN WALL SYSTEM CHIMNEY
NB Where the connecting flue pipe from the appliance passes
through any wall other than the existing chimney wall, the connecting
flue pipe must be a System Chimney of twin wall insulated design.
Wall Support
Measured from back
of connecting flue pipe
to outside surface
of chimney
Tee Cap for
Debris Collection/Cleaning Access
Twin Wall
Chimney System
Solid Wall
Inspection Bend
Wall Sleeve
Trim Collar
600 min
225
For minimum distance for
this configuration check
manufacturers distance
to combustibles
No further bends
allowed on this
configeration
Wall Band
450mm MAX
REAR OUTLET SINGLE WALL CONNECTING FLUE PIPE
INTO RE-LINED MASONRY CHIMNEY
Wall Sleeve
Trim Collar
100
100
225 square
(9”x 9”)
For minimum distance for
this configuration check
manufacturers distance
to combustibles
FlexibleTwin Wall
Chimney Liner
Chimney Wall
Support Bracket
Swept Elbow
Sweep access
Tee Piece
Single Wall to
Flex Connector
450mm
MAX
Measured from back
of appliance to flue liner
Where a horizontal connecting flue of more than 150mm is required to connect a solid fuel
fired appliance to a chimney, an installation method as per the examples below may be used
provided the following criteria is met:-
a. The maximum length of horizontal connecting flue pipe does not exceed 450mm;
b. A Defra exempt appliance or an appliance, which is limited to burning authorised smokeless
fuel only, is installed;
c. A calculation according to BS EN13384-1 has indicated safe operation of the proposed
configuration, and the results of the calculation are left with the householder along with the
appliance installation instructions;
d. The appliance manufacturer agrees in writing to the proposed configuration;
e. The chimney manufacturer agrees in writing to the proposed configuration;
f. The total length of single wall connecting flue pipe is not more than 1.5m;
g. The appropriate distances to combustible materials from both the appliance and the
connecting flue pipe are maintained.
8
Installation Instructions
STANDARD SECTIONS (PIPES,TEES AND ELBOWS)
All flue gas bearing components must be installed with the male spigot pointing towards the
appliance.
With the exception of the direct connection to the appliance, there is no requirement to apply
sealant to the joints of the Prima Smooth system.
CONNECTING TO AN APPLIANCE
Connection to the appliance can be done using either an appliance connector or a standard pipe
or inspection pipe. In both cases the male spigot should be pushed inside the appliance outlet.
The joint between the connecting flue pipe and the appliance should be securely caulked and
sealed using non asbestos fibre rope (or alternative) and fire cement.
JOINT DETAIL
Female Socket
Male Spigot
Direction
of flue gases
Direction
of flue gases
Female Socket
Male Spigot
Appliance Connector
Appliance Spigot
Appliance Connector
Standard Pipe Spigot
9
Installation Instructions
SW-DW ADJUSTABLE STARTER SECTION
The protruding male spigot of the adaptor slides down inside the female socket of the Prima
Smooth pipe and the socket of the Prima Smooth pipe slides within the conical section of the
starter adaptor, to a maximum length of 75mm into the cone with a minimum of 15mm to
ensure a secure connection. This maximum length of 75mm will leave sufficient space within
the adaptor to allow for thermal expansion of the single wall pipe and also to allow for the
connecting flue pipe to be removed without cutting, if the appliance has to be moved for
servicing.
100
15 min
Prima
Smooth
SW-DW
Adjustable
Starter
Section
75 max
ADAPTOR FROM PRIMA SMOOTH TO ICID PLUS
This component is used to convert from Prima Smooth
Connecting Flue Pipe to the ICID System Chimney.The
protruding liner of the adaptor should be pushed down inside
the female socket of the connecting flue pipe, with the male
collar pointing upwards.
ADAPTOR FROM PRIMA SMOOTH TO ICS
This component is used to convert from Prima Smooth
Connecting Flue Pipe to the ICS System Chimney. The
protruding liner of the ICS should be pushed down inside the
female socket of the Prima Smooth.
ADAPTOR FROM PRIMA SMOOTH TO TECNOFLEX PLUS
This component is used to convert from Prima Smooth
Connecting flue pipe to TecnoFlex Plus. The end of the
TecnoFlex Plus should be trimmed to allow the adaptor to
be screwed in a clockwise direction onto the TecnoFlex Plus.
Care should be taken to ensure that the TecnoFlex Plus liner
is fully engaged into the inner sleeve of the adaptor, thereby
protecting the cut edges of the TecnoFlex Plus.
10
Installation Instructions
INCREASER
This component is used to increase from one diameter to the
next diameter (e.g.) 125mm to 150mm.The component is fitted
in the same way as a standard pipe length.
ADJUSTABLE PIPE
(Length 200mm with 70mm adjustment)
The adjustable pipe allows for an appliance to be removed
for cleaning and servicing. It should be positioned immediately
below the adaptor from Prima Smooth to TecnoFlex Plus, Eco
ICID or ICS. It is fitted by sliding the male spigot 50mm inside
the preceding pipe. The 50mm mark is indicated by a bead on
the male spigot.The joint is then secured by using the cover
band, which is supplied with the article. When the appliance
has to be moved, remove the adj. pipe cover band and slide
the adj. pipe down inside the previous pipe until the socket is
clear of the spigot of the adaptor above it.The appliance can
then be removed safely. It is refitted after servicing by sliding
the adjustable pipe back up to fully engage with spigot of the
adaptor above it and the cover band should then be refitted
and fastened tightly in place.
Max Adj.
70mm
50mm
Engagement
Bead
Adj. Pipe
Standard Pipe
Appliance
Connector
Appliance
Spigot
ADJUSTABLE PIPE
(Length 500mm with 50mm-370mm adjustment)
The standard adjustable pipe is installed by sliding the male spigot
a minimum of 50mm and a max of 370mm into the preceding
pipe. The locking band, which is provided with each adjustable
pipe is then fastened in place using the nut and bolt.
INSPECTION LENGTH
The inspection lengths are components providing the facility
for flue inspection and cleaning. They are installed as per a
standard pipe section.
Max Adj.
370mm
50mm
Engagement
Bead
11
Installation Instructions
TRIM COLLAR (90° & 45° VARIANTS)
One piece trim collars are fitted around the Prima Smooth
pipe where it protrudes through the wall (see Fig. 1). They
should be fastened to the wall using an adequate method of
fixing.
CUTTING OF FIXED LENGTH
Where required fixed lengths may be cut on site to achieve
a non standard pipe length. Only the female end of the pipe
should be cut using appropriate cutting tools. The cut female
socket end should then be de-burred to allow the male spigot
of the next component to slide smoothly into the cut female
socket.The pipes are then installed in the usual way with the
male spigot of the next component being inserted into the cut
female end of the pipe.
The cut edge can be protected and covered using the Cover
Band ref. PS029 (Steel Finish), PSB029 (Black) to give a more
aesthetic appearance.
Cover
Band
Trim
Collar
Fig. 1
90˚ Trim Collar 45˚ Trim Collar
A
B
B
D
C
A
Int
Ø
125 150 180 200
A
mm
129 154 184 204
B
mm
275 300 330 350
C
mm
181 215 259 287
D
mm
376 412 454 483
LOWERING PIPE
The lowering pipe is used to take the weight of up to 15 x 1m
pipe lengths as they are lowered down the existing chimney
stack. Rope, which is supplied by the installer, should be
fastened to the lowering brackets and the lowering pipe then
lowered gently down the chimney stack with the standard pipe
lengths being added one at a time up to the maximum load of
15m.
12
Chimney Lining Components
SUPPORT PLATE
The Support Plate is used as a base support or as an
intermediate support to take the weight of up to 15m of Prima
Smooth, when used as a chimney liner.
It is used in conjunction with cantilever brackets. The spigot
below the plate is constructed from adjustable pipe to allow
for thermal expansion within the system. The plate is notched
at the back to allow the plate to slide into the correct position
as required using the full length of the cantilever bracket. The
support plate is then attached to the cantilever brackets using
the bolts provided through the fixing slots in the top plate.
CANTILEVER SUPPORT
Once the position of the support has been established within
the chimney stack, secure the cantilever brackets to the wall
using expansion bolts to ensure adequate attachment and
support.
90 A
B
C
D
243
A
B
A
B
Type 570
Types 325, 475
Int Ø 125 150 180 200
A mm 185 210 240 260
B mm 221 246 276 296
C mm 105 130 160 180
D mm 190 215 245 265
Type 325 475 570
Ø Range 125-150 125-200 125-200
A 325 475 570
B 242 242 330
Cantilever Support Adjustment Dimension Table
Int Ø 125 150 180 200
C max
Type 325 165 140 110 90
Type 457 315 290 260 240
Type 570 410 385 355 335
C min
Type 325 60 60 60 60
Type 457 60 60 60 60
Type 570 60 60 60 60
C
13
Chimney Lining Components
EXPANSION JOINT
The expansion joint must be used at the top of the masonry
stack to close off the stack and to allow for thermal expansion
within the chimney system. It is provided as a closure plate
with a removable adjustable pipe section. The previous pipe
section should terminate 200mm below the top of the chimney
stack. The top of the masonry stack should be prepared
with a layer of cement. Then the adjustable pipe length slides
down a minimum of 50mm into the proceeding pipe length,
with the expansion joint plate bedding down firmly into the
cement at the top of the masonry stack. The joint between the
plate and the adjustable pipe length should be sealed using an
appropriate high temperature sealant. Once securely in place,
the plate should be flaunched to make weatherproof.
RAINCAP
The raincap is of standard Prima Plus design. The male spigot
is pushed down inside the female form of the expansion joint,
which incorporates the standard Prima Plus female form. The
joint is then secured using a Prima Plus standard locking band,
which is purchased separately.
Typical Liner
Installation
Expansion Joint
Raincap & Locking Band
Cantilever
Support Type 325
Stove Adaptor
Pipe
Support Plate
Lowering Pipe
14
Offset Dimensions
(Made by assembling 2 Bends)
Offset Dimensions
(Made by assembling 2 Bends and a Standard Pipe Section)
Offsets 30˚
Int Ø 125 150 180 200
A 276 276 276 276
B 74 74 74 74
30˚ Offset using Inspection Bend
Int Ø 125 150 180 200
A 407 407 407 407
B 74 74 74 74
C 100 100 100 100
45˚ Offset using Inspection Bend
Int Ø 125 150 180 200
A 415 415 415 415
B 138 138 138 138
C 94 94 94 94
Offsets 45˚
Int Ø 125 150 180 200
A 333 333 333 333
B 138 138 138 138
A
C
B
A
C
B
A
B
A
B
A
E
f
f
P
i
p
e
B
30˚ Offset with standard Pipe lengths
Nom
Ømm
125 150 180 200
Effective Pipe 950 A 1099 1099 1099 1099
B 549 549 549 549
Effective Pipe 450 A 666 666 666 666
B 299 299 299 299
Effective Pipe 200 A 449 449 449 449
B 174 174 174 174
15
Offset Dimensions
(Made by assembling 2 Bends and a Standard Pipe Section)
A
B
E
f
f
P
i
p
e
E
f
f
P
i
p
e
A
B
45˚ Offset with standard Pipe lengths
Nom
Ømm
125 150 180 200
Effective
Pipe 950
A 1005 1005 1005 1005
B 810 810 810 810
Effective
Pipe 450
A 651 651 651 651
B 456 456 456 456
Effective
Pipe 200
A 474 474 474 474
B 279 279 279 279
30˚ Offset using Inspection Bend
Nom
Ømm
125 150 180 200
Effective
Pipe 950
A 1230 1230 1230 1230
B 549 549 549 549
Effective
Pipe 450
A 797 797 797 797
B 299 299 299 299
Effective
Pipe 200
A 580 580 580 580
B 174 174 174 174
A
B
A
B
E
f
f
P
i
p
e
45˚ Offset using Inspection Bend
Nom
Ømm
125 150 180 200
Effective
Pipe 950
A 1087 1087 1087 1087
B 810 810 810 810
Effective
Pipe 450
A 733 733 733 733
B 456 456 456 456
Effective
Pipe 200
A 556 556 556 556
B 279 279 279 279
Offsets for 135˚ Tee & 45˚ Bend installation
Int Ø 125 150 180 200
A 348 386 432 458
B 315 348 424 430
16
Typical Installation
Connection to Internal System
Chimney
Chimney Liner
on Inset Fire
Connection to Flex
through Fireplace Recess
Connection to Modular Pumice
or Ceramic System Chimney
Prima Smooth
to TecnoFlex Plus
Steel
TecnoFlex Plus
Liner
Inspection Pipe
Appliance
Connector
Inspection
Elbow
Appliance
Connector
Expansion Joint
Raincap & Locking Band
Stove Adaptor
Pipe
Support Plate
Lowering Pipe
Cantilever
Support
Type 325
SW-DW Stove Pipe
Starter Section (ICID)
Inspection Pipe
Min.
425mm
Ventilation
Tubes
17
Max Offset Info
(In Same Plane)
Component Weights
min height before
1st offset 600mm
max length
1800mm
Int Ø 125-200
X (m) 1.5
Y (m) 1
Approximate Weights of Finished Goods(Kg)
Prima Smooth 0.6 mm
Internal Diameter Length(mm) 1000 500 250
125mm 1.82 0.91 0.46
150mm 2.28 1.14 0.57
180mm 2.72 1.36 0.68
200mm 3.02 1.51 0.76
Prima Smooth 1 mm
125mm 3.03 1.5 0.77
150mm 3.8 1.9 0.95
180mm 4.54 2.27 1.13
200mm 5.04 2..52 1.26
18
After Installation
TESTING AND COMMISSIONING PRIOR TO FIRST USE
This is carried out using a flue flow test as described in BS EN 15287 Parts 1 & 2, with reference
to the appropriate appliance type.
APPLIANCE OPERATION
If the appliance is slumbered overnight or for longer periods then it is advisable to run the
appliance at controlled high fire condition for a period of at least 30 minutes. Prolonged
slumbering of the appliance is a contributing factor to a system chimney failure. It is important to
maintain sufficiently high flue gas temperatures in order to avoid condensate and acid corrosion
problems, and to ensure complete combustion of the fuel.
MULTI-FUEL APPLICATIONS
Multi-Fuel refers to an appliance which may be used to burn either seasoned wood, or approved
solid fuels. These fuels should not be mixed, as this increases the risk of deposits being built up
in the liner.
MAINTENANCE
Each chimney must be designed to allow for easy inspection; sweeping should be carried out by
competent persons. On solid fuel applications a list of HETAS registered sweeps can be found at
www.hetas.co.uk. Chimney flue cleaning and inspection require the use of appropriate tooling –
under no circumstances should chemical cleaners or mild steel tools be used to sweep stainless
steel chimneys. Cleaning/inspection of any chimney system should be carried out at least once a
year, along with maintenance of the appliance, but it is recommended that chimneys serving solid
fuel appliances be swept at least twice a year, at the end of the heating season to remove any
deposits, which may have built up during the season, and prior to the start of the next heating
season to ensure that the the flue way is clear of any blockages such as birds nests etc.
We would advise that monthly checks are carried out to ensure that there is no build up of any
deposits in the flue way of the connecting flue pipe or system chimney.
MAINTENANCE OF PAINTED PRODUCT
Painted product can be dusted down with a lint free cloth or gently cleaned with warm soapy
water when the system is cold. Schiedel does not recommend the use of solvents for cleaning
purposes.
FUEL STORAGE AND USAGE
Where solid fuels are being used, correct storage is critical and fuels must be kept dry. Wood
must be seasoned prior to use, with a maximum moisture content of 20%. Only approved fuels
should be used. Refer to HETAS list for details on www.hetas.co.uk.The fuel used must be
suitable for the appliance - please refer to manufacturer’s instructions.
19
Notice Plate for Prima Smooth Product
The Notice plate should be marked up in indelible
ink and securely fixed in an unobtrusive but obvious
position within the building such as:
• Next to the electricity consumer unit.
• Next to the chimney installation described.
• Next to the water supply stop-cock.
See example alongside:
Product Guarantee
Under normal operating conditions and providing the system is installed correctly, it should
last the lifetime of the appliance, which normally is 10 years. Prima Smooth carries a 10 year
conditional guarantee. The conditions are that the system is:-
• Correctly sized and installed in accordance with the manufacturer’s instructions, current
Building Regulations and relevant British and European standards.
• Maintained correctly by a qualified and competent person and maintenance records kept
updated for both appliance and system chimney.
• Used in combination with an appliance burning only approved fuels in accordance with
Schiedel Chimney Systems and the appliance manufacturer’s instructions.
• The product registration form must have been filled in by an appropriately qualified installer
(see p.3 for details), and returned to Schiedel Chimney Systems Ltd.
For recommended fuels listings, please refer to the HETAS Guide www.hetas.co.uk
In the event of a fault developing in the product due to defective materials or faulty manufacture
Schiedel Chimney Systems undertake to replace the product only. Schiedel Chimney Systems
cannot accept liability nor take any responsibility for the installation, building or redecorating
costs or any other consequential losses arising. If any complaint is found to be a result of
faulty installation, non-compliance with or abuse contrary to these conditions, the cost of site
investigation is chargeable.
Please visit our website, Schiedel.co.uk or head directly to SchiedelRewards.co.uk to register
your guarantee. The online system allows you to set up an account, with the added bonus of
points per installation, which can be redeemed for Love2Shop Rewards.
Product Registration
Notice Plate
The Gables, Greenside, Summerville NE12 9PP
A.N. Other Ltd. First Street, Washington NE38 0AQ
Nestor Martin H13 Wood Burning Stove
Lounge
01/01/16
123456
904 Liner fitted. Chimney swept before installation.
150
150
T600N1WV270012G
82JCKYKC
20
Schiedel Installer Rewards
Exciting news from Schiedel Chimney Systems for Stove and Chimney
Installers! Whenever you register an installation with our easy to use,
online guarantee registration portal, you will now accrue points based
on the number of installations and installation type.
Once you have reached a minimum of 25 points, you can begin to
redeem them for £25 Love2Shop vouchers.
So head on over to the portal and start to register your installations
to take full advantage of our Lifetime Guarantee on Flex and ICID,
and also to start earning points!
Schiedel Chimney Systems Ltd.
Crowther Estate
Washington
Tyne & Wear NE38 0AQ
Tel. +44 (0)191 416 1150
sales.uk@schiedel.com | www.schiedel.com/uk
The Schiedel Installation App
Download the app today, as it offers a number of very useful guides on
all aspects of installing an appliance using Schiedel Chimney Systems,
including:
• Quick and straightforward reference for installers.
• Video breakdowns of each stage of the installation process, from
connection to the appliance through to termination.
• Highlighting the safety critical areas where the chimney
penetrates the floors, ceilings, roof and walls.
• Incorporates frequently asked questions information at each
stage of the installation process, in line with building regulations.
• An easy-to-use system for downloading full product information
and installation instructions.
• Register your Guarantee in the App.

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Prima Smooth flue system installation instructions

  • 1. SCHIEDEL INSTALLER REWARDS www.schiedel.com/uk DON'T FORGET TO REGISTER YOUR INSTALLATIONS AND START EARNING SCHIEDEL INSTALLER REWARDS See inside for more details Prima Smooth Installation Instructions SAP 940002244 - July 2021
  • 2. 2 Contents Approvals High Temperature Applications High Temperature Applications Connecting Flue Pipe BS EN1856-2 TÜV 0036 CPR 9195 029 T600 N1 W V2 L50060 GXX NM T600 N1 W V2 L50100 GXX NM (XX = 3 x Ø Int. of Pipe) Chimney Liner BS EN1856-2 TÜV 0036 CPR 9195 033 T600 N1 D V2 L50060 G T600 N1 D V2 L50100 G The Prima Smooth range is manufactured under the strict requirements of BS EN ISO 9001 Quality management scheme. Prima Smooth has corrosion certification from TÜV. Prima Smooth is listed by HETAS as a product suitable for solid fuel. Approvals.................................................................................2 Design Guide.........................................................................3 Mandatory Requirements.....................................3 Prior to Installation.............................................................4 Ventilation.......................................................................4 Carbon Monoxide Alarms....................................4 Handling............................................................................4 Delivery to Site and Storage...............................4 Connecting Flue Pipe........................................................5 Appliance/Chimney Connection......................5 Connecting Flue Pipe Diameter........................5 Distance to Combustibles....................................5 Connecting Flue Pipe Route...............................5 Inspection........................................................................6 BS EN 15287-1......................................................................7 Installation Instructions....................................................8 Joint Detail......................................................................8 Standard Sections.......................................................8 Connecting to an Appliance................................8 SW-DW Adjustable Starter Section.............9 Adaptors..........................................................................9 Increaser........................................................................10 Adjustable Pipe .......................................................10 Inspection Length....................................................10 Cutting of Fixed Length.......................................11 Trim Collar (90° & 45° variants)....................11 Lowering Pipe............................................................11 Chimney Lining Components...................................12 Support Plate.............................................................12 Cantilever Support.................................................12 Expansion Joint..........................................................13 Raincap...........................................................................13 Offset Dimensions....................................................14-15 Typical Installation............................................................16 Max Offset Info ................................................................17 Component Weights.....................................................17 After Installation................................................................18 Testing prior to first use......................................18 Appliance Operation............................................18 Multi-Fuel Applications........................................18 Maintenance................................................................18 Fuel Storage and Usage.......................................18 Notice Plate.........................................................................19 Product Guarantee.........................................................19 Product Registration......................................................19
  • 3. 3 Design Guide MANDATORY REQUIREMENTS Connection to an appliance which is not connected to the fuel supply, should be carried out by a competent person. We recommend the use of HETAS approved installers for solid fuel applications. If installation is carried out by a non HETAS registered installer, the installation must be certified by a local Building Control inspector. Connection to an appliance that is connected to the fuel supply must be carried out by a Gas Safe (Gas) or OFTEC (Oil) registered installer. The design guide must be read in conjunction with the detailed component installation instructions. For full design and installation details the key referral documents are: • BS EN 1856-2: Connecting Flue Pipes and Chimney Liners • BS EN 1859: Metal Chimneys - Testing Methods • BS EN 1443: Chimneys - General Requirements • BS EN 15287-1: Chimneys. Design, installation and commissioning of chimneys. Chimneys for non-room sealed heating appliances. • Approved Document J: - Combustion appliances and fuel storage systems (England & Wales) • DFP Technical Booklet L: - Combustion appliances and fuel storage systems (NI) • Technical Handbook (Domestic & Non Domestic), Section 3 - Environment (Scotland) • Appliance Installation Instructions and related standards. Other standards covering specific applications will also be relevant and must be adhered to. Planning permission for a System Chimney may be required, and reference should be made to the local Building Control Department. Ensure all chimney components are available and check them to ensure there has been no damage. Do not use damaged components.
  • 4. 4 Prior to Installation VENTILATION It is very important that sufficient air for combustion is provided to the room containing the appliance, to enable correct and efficient working of the system. Reference should be made to the appliance manufacturer’s instructions and recommendations are also given in the Building Regulations Document J. CARBON MONOXIDE ALARMS The carbon monoxide alarms should comply with BS EN 50291:2001. Where a new or replacement fixed solid fuel appliance is installed in a dwelling, a carbon monoxide alarm must be provided in the room where the appliance is located. Please follow manufacturer’s instructions with regard to siting and fixing or alternatively:- a) On the ceiling at least 300mm from any wall or if it is located on a wall, as high up as possible (above any doors and windows), but not within 150mm of the ceiling and b) between 1m and 3m horizontally from the appliance. N.B Provision of a carbon monoxide alarm should not be regarded as a substitute for correct installation and regular servicing. HANDLING It is advised that suitable PPE should be used when handling the products. DELIVERY TO SITE AND STORAGE Components should be carefully transported and off loaded. They should be inspected to ensure they have not been damaged, and should be stored off the ground and under cover so that they are protected from accidental damage and the adverse effects of weather. Particular care and attention should be taken to avoid surface damage to product with the high temperature painted finish.
  • 5. 5 Connecting Flue Pipe APPLIANCE/CHIMNEY CONNECTION When a single wall connecting flue pipe is used to connect an appliance to a Twin Wall Insulated System Chimney, the lower end of the chimney section must extend a minimum of 425mm below the ceiling. When connecting the appliance to the connecting flue pipe, the joint between the the connecting flue pipe and the appliance outlet must be securely caulked and sealed with non asbestos rope (or suitable alternative) and fire cement. CONNECTING FLUE PIPE DIAMETER Connecting Flue Pipe Diameter size should be as recommended by the appliance manufacturer. Where there is a requirement for a flue diameter smaller than the appliance spigot, then the operational requirements of the appliance and the configuration of the flue must satisfy the flue sizing requirements of EN13384-1. DISTANCE TO COMBUSTIBLES In accordance with building regulations, it is essential that the correct distance to combustible material is maintained. On solid fuel applications, where there is a risk of soot fire, this distance is 3 x ØInt of the pipe, i.e for Ø125mm the distance is 375mm and for Ø150mm the distance is 450mm to combustibles on both painted and non painted variants. CONNECTING FLUE PIPE ROUTE Single wall connecting flue pipes should only be used to connect appliances to a Chimney. They should not pass through any roof space, partition, internal wall or floor, except to pass directly into a chimney through the wall of the chimney. Connecting flue pipes should be located so as to avoid igniting combustible material. On solid fuel appliances the maximum length of a connecting flue pipe is 2m. This distance is reduced to 1.5m if any of the acceptable alternative methods of connection are adopted as per BS EN15287-1. (See p.7-8 for full details.) On appliances with a top outlet, it is recommended that a vertical run of at least 600mm should be allowed immediately above the appliance prior to any change of direction. On appliances with a rear outlet, it is recommended that there is maximum of 150mm in the horizontal run however under certain conditions, as described in alternative methods in BS EN 15287-1, this may be increased to 450mm. (See p.7-8 for full details.) Within a system (Chimney + Connecting Flue Pipe) there should be no more than 4 changes of direction of maximum 45˚. 90˚ Factory made bends or tees within the system may be treated as being equal to two 45˚ bends (as per Document J of the Building Regulations issued October 2010).
  • 6. 6 Connecting Flue Pipe CONNECTING FLUE PIPES SHOULD BE LOCATED AS TO AVOID IGNITING COMBUSTIBLE MATERIAL. On solid fuel appliances the maximum length of a connecting flue pipe is 2m. This distance is reduced to 1.5m if any of the acceptable alternative methods of connection are adopted as per BS EN15287-1. (See p.7 for full details.) On appliances with a top outlet, it is recommended that a vertical run of at least 600mm should be allowed immediately above the appliance prior to any change of direction. On appliances with a rear outlet, it is recommended that there is maximum of 150mm in the horizontal run however under certain conditions, as described in alternative methods in BS EN 15287-1, this may be increased to 450mm. (See p.7 for full details.) Within a system (Chimney + Connecting Flue Pipe) there should be no more than 4 changes of direction of maximum 45˚. 90˚ Factory made bends or tees within the system may be treated as being equal to two 45˚ bends (as per Document J of the Building Regulations issued October 2010). INSPECTION On solid fuel applications to conform to Building Regulations, provisions should be made to enable a chimney to be inspected and cleaned. An inspection pipe, inspection elbow or a 90° or 135° Tee with tee cap can form a suitable inspection point (unless cleaning/inspection can be done through the appliance). To aid cleaning, sufficient distance should be left between changes of direction to permit the safe passage of cleaning brushes within the system. This is particularly important on solid fuel applications. It is recommended that chimneys serving solid fuel appliances be swept as frequently as necessary, but at least twice a year.
  • 7. 7 BS EN 15287-1 Acceptable alternative Methods of connection Top Outlet Single Wall Connecting Flue Pipe into Re-lined Masonry Chimney Rear Outlet Single Wall Connecting Flue Pipe into Re-lined Masonry Chimney Top Outlet Single Wall Connecting Flue Pipe through Solid Wall into Twin Wall System Chimney NB Where the connecting flue pipe from the appliance passes through any wall other than the existing chimney wall, the connecting flue pipe must be a System Chimney of twin wall insulated design. TOP OUTLET SINGLE WALL CONNECTING FLUE PIPE INTO RE-LINED MASONRY CHIMNEY No further bends allowed on this configeration FlexibleTwin Wall Chimney Liner Inspection/ Cleanout Door Inspection Bend Wall Sleeve Trim Collar Chimney Wall Tee Piece Tee Cap for Debris Collection/Cleaning Access 100 100 225 square (9”x 9”) For minimum distance for this configuration check manufacturers distance to combustibles 600 min Support Bracket Single Wall to Flex Connector 450mm MAX Measured from back of connecting flue pipe to flue liner TOP OUTLET SINGLE WALL CONNECTING FLUE PIPE THROUGH SOLID WALL INTOTWIN WALL SYSTEM CHIMNEY NB Where the connecting flue pipe from the appliance passes through any wall other than the existing chimney wall, the connecting flue pipe must be a System Chimney of twin wall insulated design. Wall Support Measured from back of connecting flue pipe to outside surface of chimney Tee Cap for Debris Collection/Cleaning Access Twin Wall Chimney System Solid Wall Inspection Bend Wall Sleeve Trim Collar 600 min 225 For minimum distance for this configuration check manufacturers distance to combustibles No further bends allowed on this configeration Wall Band 450mm MAX REAR OUTLET SINGLE WALL CONNECTING FLUE PIPE INTO RE-LINED MASONRY CHIMNEY Wall Sleeve Trim Collar 100 100 225 square (9”x 9”) For minimum distance for this configuration check manufacturers distance to combustibles FlexibleTwin Wall Chimney Liner Chimney Wall Support Bracket Swept Elbow Sweep access Tee Piece Single Wall to Flex Connector 450mm MAX Measured from back of appliance to flue liner TOP OUTLET SINGLE WALL CONNECTING FLUE PIPE INTO RE-LINED MASONRY CHIMNEY No further bends allowed on this configeration FlexibleTwin Wall Chimney Liner Inspection/ Cleanout Door Inspection Bend Wall Sleeve Trim Collar Chimney Wall Tee Piece Tee Cap for Debris Collection/Cleaning Access 100 100 225 square (9”x 9”) For minimum distance for this configuration check manufacturers distance to combustibles 600 min Support Bracket Single Wall to Flex Connector 450mm MAX Measured from back of connecting flue pipe to flue liner TOP OUTLET SINGLE WALL CONNECTING FLUE PIPE THROUGH SOLID WALL INTOTWIN WALL SYSTEM CHIMNEY NB Where the connecting flue pipe from the appliance passes through any wall other than the existing chimney wall, the connecting flue pipe must be a System Chimney of twin wall insulated design. Wall Support Measured from back of connecting flue pipe to outside surface of chimney Tee Cap for Debris Collection/Cleaning Access Twin Wall Chimney System Solid Wall Inspection Bend Wall Sleeve Trim Collar 600 min 225 For minimum distance for this configuration check manufacturers distance to combustibles No further bends allowed on this configeration Wall Band 450mm MAX REAR OUTLET SINGLE WALL CONNECTING FLUE PIPE INTO RE-LINED MASONRY CHIMNEY Wall Sleeve Trim Collar 100 100 225 square (9”x 9”) For minimum distance for this configuration check manufacturers distance to combustibles FlexibleTwin Wall Chimney Liner Chimney Wall Support Bracket Swept Elbow Sweep access Tee Piece Single Wall to Flex Connector 450mm MAX Measured from back of appliance to flue liner TOP OUTLET SINGLE WALL CONNECTING FLUE PIPE INTO RE-LINED MASONRY CHIMNEY No further bends allowed on this configeration FlexibleTwin Wall Chimney Liner Inspection/ Cleanout Door Inspection Bend Wall Sleeve Trim Collar Chimney Wall Tee Piece Tee Cap for Debris Collection/Cleaning Access 100 100 225 square (9”x 9”) For minimum distance for this configuration check manufacturers distance to combustibles 600 min Support Bracket Single Wall to Flex Connector 450mm MAX Measured from back of connecting flue pipe to flue liner TOP OUTLET SINGLE WALL CONNECTING FLUE PIPE THROUGH SOLID WALL INTOTWIN WALL SYSTEM CHIMNEY NB Where the connecting flue pipe from the appliance passes through any wall other than the existing chimney wall, the connecting flue pipe must be a System Chimney of twin wall insulated design. Wall Support Measured from back of connecting flue pipe to outside surface of chimney Tee Cap for Debris Collection/Cleaning Access Twin Wall Chimney System Solid Wall Inspection Bend Wall Sleeve Trim Collar 600 min 225 For minimum distance for this configuration check manufacturers distance to combustibles No further bends allowed on this configeration Wall Band 450mm MAX REAR OUTLET SINGLE WALL CONNECTING FLUE PIPE INTO RE-LINED MASONRY CHIMNEY Wall Sleeve Trim Collar 100 100 225 square (9”x 9”) For minimum distance for this configuration check manufacturers distance to combustibles FlexibleTwin Wall Chimney Liner Chimney Wall Support Bracket Swept Elbow Sweep access Tee Piece Single Wall to Flex Connector 450mm MAX Measured from back of appliance to flue liner Where a horizontal connecting flue of more than 150mm is required to connect a solid fuel fired appliance to a chimney, an installation method as per the examples below may be used provided the following criteria is met:- a. The maximum length of horizontal connecting flue pipe does not exceed 450mm; b. A Defra exempt appliance or an appliance, which is limited to burning authorised smokeless fuel only, is installed; c. A calculation according to BS EN13384-1 has indicated safe operation of the proposed configuration, and the results of the calculation are left with the householder along with the appliance installation instructions; d. The appliance manufacturer agrees in writing to the proposed configuration; e. The chimney manufacturer agrees in writing to the proposed configuration; f. The total length of single wall connecting flue pipe is not more than 1.5m; g. The appropriate distances to combustible materials from both the appliance and the connecting flue pipe are maintained.
  • 8. 8 Installation Instructions STANDARD SECTIONS (PIPES,TEES AND ELBOWS) All flue gas bearing components must be installed with the male spigot pointing towards the appliance. With the exception of the direct connection to the appliance, there is no requirement to apply sealant to the joints of the Prima Smooth system. CONNECTING TO AN APPLIANCE Connection to the appliance can be done using either an appliance connector or a standard pipe or inspection pipe. In both cases the male spigot should be pushed inside the appliance outlet. The joint between the connecting flue pipe and the appliance should be securely caulked and sealed using non asbestos fibre rope (or alternative) and fire cement. JOINT DETAIL Female Socket Male Spigot Direction of flue gases Direction of flue gases Female Socket Male Spigot Appliance Connector Appliance Spigot Appliance Connector Standard Pipe Spigot
  • 9. 9 Installation Instructions SW-DW ADJUSTABLE STARTER SECTION The protruding male spigot of the adaptor slides down inside the female socket of the Prima Smooth pipe and the socket of the Prima Smooth pipe slides within the conical section of the starter adaptor, to a maximum length of 75mm into the cone with a minimum of 15mm to ensure a secure connection. This maximum length of 75mm will leave sufficient space within the adaptor to allow for thermal expansion of the single wall pipe and also to allow for the connecting flue pipe to be removed without cutting, if the appliance has to be moved for servicing. 100 15 min Prima Smooth SW-DW Adjustable Starter Section 75 max ADAPTOR FROM PRIMA SMOOTH TO ICID PLUS This component is used to convert from Prima Smooth Connecting Flue Pipe to the ICID System Chimney.The protruding liner of the adaptor should be pushed down inside the female socket of the connecting flue pipe, with the male collar pointing upwards. ADAPTOR FROM PRIMA SMOOTH TO ICS This component is used to convert from Prima Smooth Connecting Flue Pipe to the ICS System Chimney. The protruding liner of the ICS should be pushed down inside the female socket of the Prima Smooth. ADAPTOR FROM PRIMA SMOOTH TO TECNOFLEX PLUS This component is used to convert from Prima Smooth Connecting flue pipe to TecnoFlex Plus. The end of the TecnoFlex Plus should be trimmed to allow the adaptor to be screwed in a clockwise direction onto the TecnoFlex Plus. Care should be taken to ensure that the TecnoFlex Plus liner is fully engaged into the inner sleeve of the adaptor, thereby protecting the cut edges of the TecnoFlex Plus.
  • 10. 10 Installation Instructions INCREASER This component is used to increase from one diameter to the next diameter (e.g.) 125mm to 150mm.The component is fitted in the same way as a standard pipe length. ADJUSTABLE PIPE (Length 200mm with 70mm adjustment) The adjustable pipe allows for an appliance to be removed for cleaning and servicing. It should be positioned immediately below the adaptor from Prima Smooth to TecnoFlex Plus, Eco ICID or ICS. It is fitted by sliding the male spigot 50mm inside the preceding pipe. The 50mm mark is indicated by a bead on the male spigot.The joint is then secured by using the cover band, which is supplied with the article. When the appliance has to be moved, remove the adj. pipe cover band and slide the adj. pipe down inside the previous pipe until the socket is clear of the spigot of the adaptor above it.The appliance can then be removed safely. It is refitted after servicing by sliding the adjustable pipe back up to fully engage with spigot of the adaptor above it and the cover band should then be refitted and fastened tightly in place. Max Adj. 70mm 50mm Engagement Bead Adj. Pipe Standard Pipe Appliance Connector Appliance Spigot ADJUSTABLE PIPE (Length 500mm with 50mm-370mm adjustment) The standard adjustable pipe is installed by sliding the male spigot a minimum of 50mm and a max of 370mm into the preceding pipe. The locking band, which is provided with each adjustable pipe is then fastened in place using the nut and bolt. INSPECTION LENGTH The inspection lengths are components providing the facility for flue inspection and cleaning. They are installed as per a standard pipe section. Max Adj. 370mm 50mm Engagement Bead
  • 11. 11 Installation Instructions TRIM COLLAR (90° & 45° VARIANTS) One piece trim collars are fitted around the Prima Smooth pipe where it protrudes through the wall (see Fig. 1). They should be fastened to the wall using an adequate method of fixing. CUTTING OF FIXED LENGTH Where required fixed lengths may be cut on site to achieve a non standard pipe length. Only the female end of the pipe should be cut using appropriate cutting tools. The cut female socket end should then be de-burred to allow the male spigot of the next component to slide smoothly into the cut female socket.The pipes are then installed in the usual way with the male spigot of the next component being inserted into the cut female end of the pipe. The cut edge can be protected and covered using the Cover Band ref. PS029 (Steel Finish), PSB029 (Black) to give a more aesthetic appearance. Cover Band Trim Collar Fig. 1 90˚ Trim Collar 45˚ Trim Collar A B B D C A Int Ø 125 150 180 200 A mm 129 154 184 204 B mm 275 300 330 350 C mm 181 215 259 287 D mm 376 412 454 483 LOWERING PIPE The lowering pipe is used to take the weight of up to 15 x 1m pipe lengths as they are lowered down the existing chimney stack. Rope, which is supplied by the installer, should be fastened to the lowering brackets and the lowering pipe then lowered gently down the chimney stack with the standard pipe lengths being added one at a time up to the maximum load of 15m.
  • 12. 12 Chimney Lining Components SUPPORT PLATE The Support Plate is used as a base support or as an intermediate support to take the weight of up to 15m of Prima Smooth, when used as a chimney liner. It is used in conjunction with cantilever brackets. The spigot below the plate is constructed from adjustable pipe to allow for thermal expansion within the system. The plate is notched at the back to allow the plate to slide into the correct position as required using the full length of the cantilever bracket. The support plate is then attached to the cantilever brackets using the bolts provided through the fixing slots in the top plate. CANTILEVER SUPPORT Once the position of the support has been established within the chimney stack, secure the cantilever brackets to the wall using expansion bolts to ensure adequate attachment and support. 90 A B C D 243 A B A B Type 570 Types 325, 475 Int Ø 125 150 180 200 A mm 185 210 240 260 B mm 221 246 276 296 C mm 105 130 160 180 D mm 190 215 245 265 Type 325 475 570 Ø Range 125-150 125-200 125-200 A 325 475 570 B 242 242 330 Cantilever Support Adjustment Dimension Table Int Ø 125 150 180 200 C max Type 325 165 140 110 90 Type 457 315 290 260 240 Type 570 410 385 355 335 C min Type 325 60 60 60 60 Type 457 60 60 60 60 Type 570 60 60 60 60 C
  • 13. 13 Chimney Lining Components EXPANSION JOINT The expansion joint must be used at the top of the masonry stack to close off the stack and to allow for thermal expansion within the chimney system. It is provided as a closure plate with a removable adjustable pipe section. The previous pipe section should terminate 200mm below the top of the chimney stack. The top of the masonry stack should be prepared with a layer of cement. Then the adjustable pipe length slides down a minimum of 50mm into the proceeding pipe length, with the expansion joint plate bedding down firmly into the cement at the top of the masonry stack. The joint between the plate and the adjustable pipe length should be sealed using an appropriate high temperature sealant. Once securely in place, the plate should be flaunched to make weatherproof. RAINCAP The raincap is of standard Prima Plus design. The male spigot is pushed down inside the female form of the expansion joint, which incorporates the standard Prima Plus female form. The joint is then secured using a Prima Plus standard locking band, which is purchased separately. Typical Liner Installation Expansion Joint Raincap & Locking Band Cantilever Support Type 325 Stove Adaptor Pipe Support Plate Lowering Pipe
  • 14. 14 Offset Dimensions (Made by assembling 2 Bends) Offset Dimensions (Made by assembling 2 Bends and a Standard Pipe Section) Offsets 30˚ Int Ø 125 150 180 200 A 276 276 276 276 B 74 74 74 74 30˚ Offset using Inspection Bend Int Ø 125 150 180 200 A 407 407 407 407 B 74 74 74 74 C 100 100 100 100 45˚ Offset using Inspection Bend Int Ø 125 150 180 200 A 415 415 415 415 B 138 138 138 138 C 94 94 94 94 Offsets 45˚ Int Ø 125 150 180 200 A 333 333 333 333 B 138 138 138 138 A C B A C B A B A B A E f f P i p e B 30˚ Offset with standard Pipe lengths Nom Ømm 125 150 180 200 Effective Pipe 950 A 1099 1099 1099 1099 B 549 549 549 549 Effective Pipe 450 A 666 666 666 666 B 299 299 299 299 Effective Pipe 200 A 449 449 449 449 B 174 174 174 174
  • 15. 15 Offset Dimensions (Made by assembling 2 Bends and a Standard Pipe Section) A B E f f P i p e E f f P i p e A B 45˚ Offset with standard Pipe lengths Nom Ømm 125 150 180 200 Effective Pipe 950 A 1005 1005 1005 1005 B 810 810 810 810 Effective Pipe 450 A 651 651 651 651 B 456 456 456 456 Effective Pipe 200 A 474 474 474 474 B 279 279 279 279 30˚ Offset using Inspection Bend Nom Ømm 125 150 180 200 Effective Pipe 950 A 1230 1230 1230 1230 B 549 549 549 549 Effective Pipe 450 A 797 797 797 797 B 299 299 299 299 Effective Pipe 200 A 580 580 580 580 B 174 174 174 174 A B A B E f f P i p e 45˚ Offset using Inspection Bend Nom Ømm 125 150 180 200 Effective Pipe 950 A 1087 1087 1087 1087 B 810 810 810 810 Effective Pipe 450 A 733 733 733 733 B 456 456 456 456 Effective Pipe 200 A 556 556 556 556 B 279 279 279 279 Offsets for 135˚ Tee & 45˚ Bend installation Int Ø 125 150 180 200 A 348 386 432 458 B 315 348 424 430
  • 16. 16 Typical Installation Connection to Internal System Chimney Chimney Liner on Inset Fire Connection to Flex through Fireplace Recess Connection to Modular Pumice or Ceramic System Chimney Prima Smooth to TecnoFlex Plus Steel TecnoFlex Plus Liner Inspection Pipe Appliance Connector Inspection Elbow Appliance Connector Expansion Joint Raincap & Locking Band Stove Adaptor Pipe Support Plate Lowering Pipe Cantilever Support Type 325 SW-DW Stove Pipe Starter Section (ICID) Inspection Pipe Min. 425mm Ventilation Tubes
  • 17. 17 Max Offset Info (In Same Plane) Component Weights min height before 1st offset 600mm max length 1800mm Int Ø 125-200 X (m) 1.5 Y (m) 1 Approximate Weights of Finished Goods(Kg) Prima Smooth 0.6 mm Internal Diameter Length(mm) 1000 500 250 125mm 1.82 0.91 0.46 150mm 2.28 1.14 0.57 180mm 2.72 1.36 0.68 200mm 3.02 1.51 0.76 Prima Smooth 1 mm 125mm 3.03 1.5 0.77 150mm 3.8 1.9 0.95 180mm 4.54 2.27 1.13 200mm 5.04 2..52 1.26
  • 18. 18 After Installation TESTING AND COMMISSIONING PRIOR TO FIRST USE This is carried out using a flue flow test as described in BS EN 15287 Parts 1 & 2, with reference to the appropriate appliance type. APPLIANCE OPERATION If the appliance is slumbered overnight or for longer periods then it is advisable to run the appliance at controlled high fire condition for a period of at least 30 minutes. Prolonged slumbering of the appliance is a contributing factor to a system chimney failure. It is important to maintain sufficiently high flue gas temperatures in order to avoid condensate and acid corrosion problems, and to ensure complete combustion of the fuel. MULTI-FUEL APPLICATIONS Multi-Fuel refers to an appliance which may be used to burn either seasoned wood, or approved solid fuels. These fuels should not be mixed, as this increases the risk of deposits being built up in the liner. MAINTENANCE Each chimney must be designed to allow for easy inspection; sweeping should be carried out by competent persons. On solid fuel applications a list of HETAS registered sweeps can be found at www.hetas.co.uk. Chimney flue cleaning and inspection require the use of appropriate tooling – under no circumstances should chemical cleaners or mild steel tools be used to sweep stainless steel chimneys. Cleaning/inspection of any chimney system should be carried out at least once a year, along with maintenance of the appliance, but it is recommended that chimneys serving solid fuel appliances be swept at least twice a year, at the end of the heating season to remove any deposits, which may have built up during the season, and prior to the start of the next heating season to ensure that the the flue way is clear of any blockages such as birds nests etc. We would advise that monthly checks are carried out to ensure that there is no build up of any deposits in the flue way of the connecting flue pipe or system chimney. MAINTENANCE OF PAINTED PRODUCT Painted product can be dusted down with a lint free cloth or gently cleaned with warm soapy water when the system is cold. Schiedel does not recommend the use of solvents for cleaning purposes. FUEL STORAGE AND USAGE Where solid fuels are being used, correct storage is critical and fuels must be kept dry. Wood must be seasoned prior to use, with a maximum moisture content of 20%. Only approved fuels should be used. Refer to HETAS list for details on www.hetas.co.uk.The fuel used must be suitable for the appliance - please refer to manufacturer’s instructions.
  • 19. 19 Notice Plate for Prima Smooth Product The Notice plate should be marked up in indelible ink and securely fixed in an unobtrusive but obvious position within the building such as: • Next to the electricity consumer unit. • Next to the chimney installation described. • Next to the water supply stop-cock. See example alongside: Product Guarantee Under normal operating conditions and providing the system is installed correctly, it should last the lifetime of the appliance, which normally is 10 years. Prima Smooth carries a 10 year conditional guarantee. The conditions are that the system is:- • Correctly sized and installed in accordance with the manufacturer’s instructions, current Building Regulations and relevant British and European standards. • Maintained correctly by a qualified and competent person and maintenance records kept updated for both appliance and system chimney. • Used in combination with an appliance burning only approved fuels in accordance with Schiedel Chimney Systems and the appliance manufacturer’s instructions. • The product registration form must have been filled in by an appropriately qualified installer (see p.3 for details), and returned to Schiedel Chimney Systems Ltd. For recommended fuels listings, please refer to the HETAS Guide www.hetas.co.uk In the event of a fault developing in the product due to defective materials or faulty manufacture Schiedel Chimney Systems undertake to replace the product only. Schiedel Chimney Systems cannot accept liability nor take any responsibility for the installation, building or redecorating costs or any other consequential losses arising. If any complaint is found to be a result of faulty installation, non-compliance with or abuse contrary to these conditions, the cost of site investigation is chargeable. Please visit our website, Schiedel.co.uk or head directly to SchiedelRewards.co.uk to register your guarantee. The online system allows you to set up an account, with the added bonus of points per installation, which can be redeemed for Love2Shop Rewards. Product Registration Notice Plate The Gables, Greenside, Summerville NE12 9PP A.N. Other Ltd. First Street, Washington NE38 0AQ Nestor Martin H13 Wood Burning Stove Lounge 01/01/16 123456 904 Liner fitted. Chimney swept before installation. 150 150 T600N1WV270012G 82JCKYKC
  • 20. 20 Schiedel Installer Rewards Exciting news from Schiedel Chimney Systems for Stove and Chimney Installers! Whenever you register an installation with our easy to use, online guarantee registration portal, you will now accrue points based on the number of installations and installation type. Once you have reached a minimum of 25 points, you can begin to redeem them for £25 Love2Shop vouchers. So head on over to the portal and start to register your installations to take full advantage of our Lifetime Guarantee on Flex and ICID, and also to start earning points! Schiedel Chimney Systems Ltd. Crowther Estate Washington Tyne & Wear NE38 0AQ Tel. +44 (0)191 416 1150 sales.uk@schiedel.com | www.schiedel.com/uk The Schiedel Installation App Download the app today, as it offers a number of very useful guides on all aspects of installing an appliance using Schiedel Chimney Systems, including: • Quick and straightforward reference for installers. • Video breakdowns of each stage of the installation process, from connection to the appliance through to termination. • Highlighting the safety critical areas where the chimney penetrates the floors, ceilings, roof and walls. • Incorporates frequently asked questions information at each stage of the installation process, in line with building regulations. • An easy-to-use system for downloading full product information and installation instructions. • Register your Guarantee in the App.