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Isokern Celsius
Installation instructions
SCHIEDEL INSTALLER
REWARDS
DEFRA
EXEMPT
www.schiedel.com/uk
DON'T FORGET TO REGISTER YOUR INSTALLATIONS
AND START EARNING SCHIEDEL INSTALLER REWARDS
See inside for more details
SAP Issue 1 - 940003850 - October 2020
2
In general
• The installation instructions must be followed in order to comply with the guarantee of the
system and we recommend that it is installed by a HETAS Approved Installer.
• The installer must inspect and test the finished system and leave the completed notice plate
and results from the test with the householder.
• The accompanying documentation should be kept for the entire life of the installation.
• Make sure that the contents of the shipment are consistent with the delivery note and that
they are not damaged. Transport damage must be reported to the driver at delivery and
noted on the consignment notes.
CHIMNEY TYPE AND DISTANCE TO COMBUSTIBLES:
• Minimum distances to combustible material from the chimney is given in the CE designation
(see page 3).
• For stoves, fireplace inserts and boilers, distances to combustible material are also given in the
CE designation (see page 4).
DEFRA EXEMPT
• Celsius is approved for installation in Smoke Control Areas in the United Kingdom, when
operated in accordance with the instruction and installation manuals and when any conditions
are met.
• Level 5 of the clearSkies mark is the
highest possible energy efficiency
rating available. Celsius has achieved
the highest level in clearSkies
certification, which means that it
exceeds the minimum performance level for Ecodesign Regulations.
3
Distance requirements:
When choosing a location, consider the illustrations below and the distances to combustible
materials.
When installing against non-combustible material, the requirements of the building regulations
must be followed.
As can be seen from the above drawings and the instructions for the structure of the frame, it is
required that air circulation has been established around the insert itself, corresponding to 230
cm³ of air above the insert appliance immediately below the top plate as well as air intake just
below the base plate. This air circulation is intended to ventilate and heat the room.
A hearth must be installed in line with Building Regulation guidance.
Note: CE mark and technical specifications are given on page 4
300 mm 300 mm
Min.
1100
mm
to
combustibles
0 mm to combustibles
Min.
300
mm
to
Ventilation
grill
Min. 1100 mm to combustibles
Min.
300
mm
Insert opening
Ventilation
grill
Ventilation grill
Inset opening
4
Technical specifications
CELSIUS insert stove is approved according to BS EN 13240.
This meets a number of requirements for safety, environment and efficiency. It has also been
tested to meet DEFRA requirements and is DEFRA exempt.
CELSIUS SOLUTION:
Weight Insert (Including Pumice Frame) 210 kg
Flue outlet Ø150 mm
Recommended chimney draft 12 Pa
Nominal heat output: 6,7kW
CO emission at 13% O²: 0.082%
Energy efficiency: 83%
Flue gas temperature: 242 °C
PM emission acc. to DIN+: 3 mg/m³
OGC emission: 58 mg/m³
NOx emission: 82 mg/m³
Minimum distances to combustible
material
Rear: 0mm
Front: 1.000mm
Side: 300mm
Floor: 300mm
Fuel: Dry wood
Schiedel Isokern Celsius
installed within an
Isokern Pumice frame
Use only recommended
fuel (wood).
Device approved for log
burning only.
Strictly follow construction
and user manual.
0036
04
Schiedel Skorstene ApS
Industrivej 23 · DK-7470 Karup
CPD 90219 001
DK014 DOP 23082019
DS/EN 13240/A2:2004
Schiedel Isoke
installed within
Isokern Pumice
Use only recom
fuel (wood).
Device approve
burning only.
Strictly follow co
and user manua
Ind
5
Location of the system
Make sure that the location of the installation is accurately measured and that any installation
takes into account obstacles such as floors and ceilings and the roof construction.
FOUNDATION AND REINFORCEMENT
Before building the frame and chimney, make sure that the floor can carry the weight of the
whole system and that the floor is stable, level and non-flammable.
The foundation should be at least a 100mm thick reinforced concrete slab.
LIP GLUE FOR THE PUMICE COMPONENTS
Schiedel ISOKERN Chimney Adhesive is used for the construction of all the Pumice elements
within the frame and chimney. The mixing instructions are shown on the packaging.
Apply the glue using the mortar bags provided to achieve a uniform application rate. Apply
sufficient glue so that the glue is pressed out between the blocks during assembly.
Excess glue should be removed continuously inside and outside using a trowel and subsequently
cleaned with a damp, soft brush or sponge.
RENDER
Schiedel ISOKERN chimney render is used for surface treatment. The mixing instructions are
shown on the packaging.
The external part of the chimney that is open to the elements must be rendered to avoid
moisture entering the chimney modules.
6
Assembly
Measure and note the desired
location of ISOKERN CELSIUS
solution. Apply Schiedel ISOKERN
chimney glue to the pre-prepared
load bearing reinforced concrete
slab and place first pumice block.
Use a spirit level to ensure that the
block is positioned correctly, then
the whole installation remains in
level throughout its length.
Apply glue to the whole surface of
the block before placing the stove
recess baseplate.
Always wipe off excess glue and
check the level regularly with a
spirit level.
Apply glue to the whole top
surface of the module before
placing the the next block.
Wipe away any excess glue.
Apply glue all around the edge,
with the exception of the front
edge where the appliance will be
fitted.
Place first stove recess block.
Apply glue to the module outer
edge, with the exception of the gap
for the first ventilation grill.
The grill should be fitted once the
blocks have been rendered.
Repeat this process again for each
of the 7 U shaped stove recess
blocks.
There are 7 layers to fit in the
opening for the insert.
1
4
2
5
3
6
7
Glue the 3 metal plates onto the
base plate within the opening for
the insert so they lie under the
3 adjustable feet (bolts) in the
bottom of the appliance.
Assembly
Apply glue around the edge and
place the first top section above
the opening.
Apply glue to each block edge,
with the exception of the gap for
the 2nd ventilation grill
The grill should be fitted once the
blocks have been rendered.
8 9
Apply glue before fixing the top
plate in position.
13
Fasten fibre tape once around the
underside of the flange of the air
outlet.
Push the long end of the air outlet
up through the slit in the top plate
on the frame, and put 2 layers of
fibre tape around the protruding
air outlet before sliding them down
to seal the gap around the outlet.
10 11 12
7
8
Assembly
10
11
The door is removed first (the
door can be lifted off at approx. 10
cm open position).
Step 1 Remove vermiculite baffle
plate
Step 2 Remove log retainer, base
panels and grill.
Step 3 Remove the back plate and
side plates.
Remove the 2 thin cover plates,
to get access to the adjustable
feet (bolts) at the bottom.
(IMPORTANT! Install the
plates in position before the
bottom vermiculite panels are
reassembled).
Now slide the appliance into
position and adjust and fix using
the 3 screws at the bottom.
Putting your hand in through the
top hole for the ventilation grill,
pull the air inlet and flue pipe down
into position. Glue is not required.
The steel pipe is sealed into the
stove using fire cement.
13 14 15
16 18
Putting your hand in through the
top hole for the ventilation grill pull
the Stainless steel adaptor pipe
down into position
17
9
Assembly
Step 1 Fit the back plate and side
plates.
Step 2 Fit log retainer, base panels
and grill.
Step 3 Fit vermiculite baffle plate.
Step 4 Fit the door.
The octagonal pumice starter
flue block fits inside the octagonal
stainless steel adaptor.
Make sure the socket is uppermost.
The Octagonal stainless steel
adaptor slides down inside
the stainless steel pipe shown
previously. The bottom of the
Octagonal adaptor lies flush onto
the Pumice top plate.
The first outer chimney block is
glued into place, making sure it’s
square and level.
Continue adding inner flue blocks
and outer casing using lip glue on
each joint on both inner and outer
blocks.
20
19 21
23
To finish off add render with
reinforcement mesh being used up
to ground floor ceiling.
Apply a thin layer of render and
press mesh into the render.
24
4x steel spacers push fitted around
inner flue block every 1m of
chimney.
22
10
Assembly
26
Code 4 lead flashing to be fitted at roof level as per Building Regulations. We
recommend that you scorch a 5-10mm deep channel into the outer surface of the
casings and fold in the top edge of the flashing.
Finish the outer surface of the casings above the roof with 2 part waterproof render.
The recommended mix is 1:2:5-6 cement:lime:sand for the undercoats. 1:2:8-9
cement:lime:sand for the final coat. The number of coats required will depend upon
the degree of exposure, generally a two coat mix is acceptable. The mix may vary due
to climate conditions, the thickness of any one coat should not exceed 15mm, and each
subsequent coat should be reduced by approximately 3mm. Isokern concrete capping
for render to be lip glued onto the last casing.
25
Code 4
lead flashing
(not supplied)
Capping
for render
Waterproof
render
10mm gap
for ventilation
under Top Ring
At the top of the chimney, insert
capping fixings into the four corner
holes of the casing
Fix capping using the bolts
provided.
28
27
Fit aluminium top ring by pushing
the steel prongs into the outside of
the inner flue block.
Make sure it’s a tight fit and that
approx. 10mm gap remains from
the underside edge of the top ring
to the capping.
29
High tensile steel reinforcement rods will be required for all chimneys with a height
that exceeds 1.4m above the roof line, 1.1m if the wind speed exceeds 44ms.
These rods are available from Isokern and must be grouted (1:3 cement/sand) into the
holes provided in the outer casings. You must start the rods at least the same height
below the roof as what’s above, please check with our technical department.
Reinforcement
rods
11
Schiedel Installer Rewards
Exciting news from Schiedel Chimney Systems for Stove and Chimney
Installers! Whenever you register an installation with our easy to use,
online guarantee registration portal, you will now accrue points based
on the number of installations and installation type.
Once you have reached a minimum of 25 points, you can begin to
redeem them for £25 Love2Shop vouchers.
So head on over to the portal and start to register your Celsius
installations to take full advantage of our Lifetime Guarantee and to
start earning points!
The Schiedel Installation App
Download the app today, as it offers a number of very useful guides on
all aspects of installing an appliance using Schiedel Chimney Systems,
including:
• Quick and straightforward reference for installers.
• Video breakdowns of each stage of the installation process, from
connection to the appliance through to termination.
• Highlighting the safety critical areas where the chimney
penetrates the floors, ceilings, roof and walls.
• Incorporates frequently asked questions information at each
stage of the installation process, in line with building regulations.
• An easy-to-use system for downloading full product information
and installation instructions.
12
Schiedel Chimney Systems Ltd.
Unit 8 & 9, Block A, Holton Road
Holton Heath Industrial Estate
Poole, Dorset BH16 6LG
Tel. +44 (0)1202 861650
sales.uk@schiedel.com | www.schiedel.com/uk
Please
note
that
an
updated
version
of
this
brochure
is
always
available
online
https://www.schiedel.com/uk/brochures

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Isokern Celsius stove system installation instructions

  • 1. Isokern Celsius Installation instructions SCHIEDEL INSTALLER REWARDS DEFRA EXEMPT www.schiedel.com/uk DON'T FORGET TO REGISTER YOUR INSTALLATIONS AND START EARNING SCHIEDEL INSTALLER REWARDS See inside for more details SAP Issue 1 - 940003850 - October 2020
  • 2. 2 In general • The installation instructions must be followed in order to comply with the guarantee of the system and we recommend that it is installed by a HETAS Approved Installer. • The installer must inspect and test the finished system and leave the completed notice plate and results from the test with the householder. • The accompanying documentation should be kept for the entire life of the installation. • Make sure that the contents of the shipment are consistent with the delivery note and that they are not damaged. Transport damage must be reported to the driver at delivery and noted on the consignment notes. CHIMNEY TYPE AND DISTANCE TO COMBUSTIBLES: • Minimum distances to combustible material from the chimney is given in the CE designation (see page 3). • For stoves, fireplace inserts and boilers, distances to combustible material are also given in the CE designation (see page 4). DEFRA EXEMPT • Celsius is approved for installation in Smoke Control Areas in the United Kingdom, when operated in accordance with the instruction and installation manuals and when any conditions are met. • Level 5 of the clearSkies mark is the highest possible energy efficiency rating available. Celsius has achieved the highest level in clearSkies certification, which means that it exceeds the minimum performance level for Ecodesign Regulations.
  • 3. 3 Distance requirements: When choosing a location, consider the illustrations below and the distances to combustible materials. When installing against non-combustible material, the requirements of the building regulations must be followed. As can be seen from the above drawings and the instructions for the structure of the frame, it is required that air circulation has been established around the insert itself, corresponding to 230 cm³ of air above the insert appliance immediately below the top plate as well as air intake just below the base plate. This air circulation is intended to ventilate and heat the room. A hearth must be installed in line with Building Regulation guidance. Note: CE mark and technical specifications are given on page 4 300 mm 300 mm Min. 1100 mm to combustibles 0 mm to combustibles Min. 300 mm to Ventilation grill Min. 1100 mm to combustibles Min. 300 mm Insert opening Ventilation grill Ventilation grill Inset opening
  • 4. 4 Technical specifications CELSIUS insert stove is approved according to BS EN 13240. This meets a number of requirements for safety, environment and efficiency. It has also been tested to meet DEFRA requirements and is DEFRA exempt. CELSIUS SOLUTION: Weight Insert (Including Pumice Frame) 210 kg Flue outlet Ø150 mm Recommended chimney draft 12 Pa Nominal heat output: 6,7kW CO emission at 13% O²: 0.082% Energy efficiency: 83% Flue gas temperature: 242 °C PM emission acc. to DIN+: 3 mg/m³ OGC emission: 58 mg/m³ NOx emission: 82 mg/m³ Minimum distances to combustible material Rear: 0mm Front: 1.000mm Side: 300mm Floor: 300mm Fuel: Dry wood Schiedel Isokern Celsius installed within an Isokern Pumice frame Use only recommended fuel (wood). Device approved for log burning only. Strictly follow construction and user manual. 0036 04 Schiedel Skorstene ApS Industrivej 23 · DK-7470 Karup CPD 90219 001 DK014 DOP 23082019 DS/EN 13240/A2:2004 Schiedel Isoke installed within Isokern Pumice Use only recom fuel (wood). Device approve burning only. Strictly follow co and user manua Ind
  • 5. 5 Location of the system Make sure that the location of the installation is accurately measured and that any installation takes into account obstacles such as floors and ceilings and the roof construction. FOUNDATION AND REINFORCEMENT Before building the frame and chimney, make sure that the floor can carry the weight of the whole system and that the floor is stable, level and non-flammable. The foundation should be at least a 100mm thick reinforced concrete slab. LIP GLUE FOR THE PUMICE COMPONENTS Schiedel ISOKERN Chimney Adhesive is used for the construction of all the Pumice elements within the frame and chimney. The mixing instructions are shown on the packaging. Apply the glue using the mortar bags provided to achieve a uniform application rate. Apply sufficient glue so that the glue is pressed out between the blocks during assembly. Excess glue should be removed continuously inside and outside using a trowel and subsequently cleaned with a damp, soft brush or sponge. RENDER Schiedel ISOKERN chimney render is used for surface treatment. The mixing instructions are shown on the packaging. The external part of the chimney that is open to the elements must be rendered to avoid moisture entering the chimney modules.
  • 6. 6 Assembly Measure and note the desired location of ISOKERN CELSIUS solution. Apply Schiedel ISOKERN chimney glue to the pre-prepared load bearing reinforced concrete slab and place first pumice block. Use a spirit level to ensure that the block is positioned correctly, then the whole installation remains in level throughout its length. Apply glue to the whole surface of the block before placing the stove recess baseplate. Always wipe off excess glue and check the level regularly with a spirit level. Apply glue to the whole top surface of the module before placing the the next block. Wipe away any excess glue. Apply glue all around the edge, with the exception of the front edge where the appliance will be fitted. Place first stove recess block. Apply glue to the module outer edge, with the exception of the gap for the first ventilation grill. The grill should be fitted once the blocks have been rendered. Repeat this process again for each of the 7 U shaped stove recess blocks. There are 7 layers to fit in the opening for the insert. 1 4 2 5 3 6
  • 7. 7 Glue the 3 metal plates onto the base plate within the opening for the insert so they lie under the 3 adjustable feet (bolts) in the bottom of the appliance. Assembly Apply glue around the edge and place the first top section above the opening. Apply glue to each block edge, with the exception of the gap for the 2nd ventilation grill The grill should be fitted once the blocks have been rendered. 8 9 Apply glue before fixing the top plate in position. 13 Fasten fibre tape once around the underside of the flange of the air outlet. Push the long end of the air outlet up through the slit in the top plate on the frame, and put 2 layers of fibre tape around the protruding air outlet before sliding them down to seal the gap around the outlet. 10 11 12 7
  • 8. 8 Assembly 10 11 The door is removed first (the door can be lifted off at approx. 10 cm open position). Step 1 Remove vermiculite baffle plate Step 2 Remove log retainer, base panels and grill. Step 3 Remove the back plate and side plates. Remove the 2 thin cover plates, to get access to the adjustable feet (bolts) at the bottom. (IMPORTANT! Install the plates in position before the bottom vermiculite panels are reassembled). Now slide the appliance into position and adjust and fix using the 3 screws at the bottom. Putting your hand in through the top hole for the ventilation grill, pull the air inlet and flue pipe down into position. Glue is not required. The steel pipe is sealed into the stove using fire cement. 13 14 15 16 18 Putting your hand in through the top hole for the ventilation grill pull the Stainless steel adaptor pipe down into position 17
  • 9. 9 Assembly Step 1 Fit the back plate and side plates. Step 2 Fit log retainer, base panels and grill. Step 3 Fit vermiculite baffle plate. Step 4 Fit the door. The octagonal pumice starter flue block fits inside the octagonal stainless steel adaptor. Make sure the socket is uppermost. The Octagonal stainless steel adaptor slides down inside the stainless steel pipe shown previously. The bottom of the Octagonal adaptor lies flush onto the Pumice top plate. The first outer chimney block is glued into place, making sure it’s square and level. Continue adding inner flue blocks and outer casing using lip glue on each joint on both inner and outer blocks. 20 19 21 23 To finish off add render with reinforcement mesh being used up to ground floor ceiling. Apply a thin layer of render and press mesh into the render. 24 4x steel spacers push fitted around inner flue block every 1m of chimney. 22
  • 10. 10 Assembly 26 Code 4 lead flashing to be fitted at roof level as per Building Regulations. We recommend that you scorch a 5-10mm deep channel into the outer surface of the casings and fold in the top edge of the flashing. Finish the outer surface of the casings above the roof with 2 part waterproof render. The recommended mix is 1:2:5-6 cement:lime:sand for the undercoats. 1:2:8-9 cement:lime:sand for the final coat. The number of coats required will depend upon the degree of exposure, generally a two coat mix is acceptable. The mix may vary due to climate conditions, the thickness of any one coat should not exceed 15mm, and each subsequent coat should be reduced by approximately 3mm. Isokern concrete capping for render to be lip glued onto the last casing. 25 Code 4 lead flashing (not supplied) Capping for render Waterproof render 10mm gap for ventilation under Top Ring At the top of the chimney, insert capping fixings into the four corner holes of the casing Fix capping using the bolts provided. 28 27 Fit aluminium top ring by pushing the steel prongs into the outside of the inner flue block. Make sure it’s a tight fit and that approx. 10mm gap remains from the underside edge of the top ring to the capping. 29 High tensile steel reinforcement rods will be required for all chimneys with a height that exceeds 1.4m above the roof line, 1.1m if the wind speed exceeds 44ms. These rods are available from Isokern and must be grouted (1:3 cement/sand) into the holes provided in the outer casings. You must start the rods at least the same height below the roof as what’s above, please check with our technical department. Reinforcement rods
  • 11. 11 Schiedel Installer Rewards Exciting news from Schiedel Chimney Systems for Stove and Chimney Installers! Whenever you register an installation with our easy to use, online guarantee registration portal, you will now accrue points based on the number of installations and installation type. Once you have reached a minimum of 25 points, you can begin to redeem them for £25 Love2Shop vouchers. So head on over to the portal and start to register your Celsius installations to take full advantage of our Lifetime Guarantee and to start earning points! The Schiedel Installation App Download the app today, as it offers a number of very useful guides on all aspects of installing an appliance using Schiedel Chimney Systems, including: • Quick and straightforward reference for installers. • Video breakdowns of each stage of the installation process, from connection to the appliance through to termination. • Highlighting the safety critical areas where the chimney penetrates the floors, ceilings, roof and walls. • Incorporates frequently asked questions information at each stage of the installation process, in line with building regulations. • An easy-to-use system for downloading full product information and installation instructions.
  • 12. 12 Schiedel Chimney Systems Ltd. Unit 8 & 9, Block A, Holton Road Holton Heath Industrial Estate Poole, Dorset BH16 6LG Tel. +44 (0)1202 861650 sales.uk@schiedel.com | www.schiedel.com/uk Please note that an updated version of this brochure is always available online https://www.schiedel.com/uk/brochures