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Mosjiddah, Kumira,
Sitakunda,
Chittagong.
Factory
Area of Factory
About 145 Acres
Water Dam
Area of Water Dam:
55 Acres
BOARD OF DIRECTORS
MR. MOHAMMED JAHANGIR ALAM
Group Chairman & Managing Director
MR. MD. ALAMGIR KABIR
Chairman
MR. MOHAMMED ALMAS SHIMUL
Additional Managing Director
MR. MD. ABDUR ROUF
Director
MR. ABDUL AHAD
Director
BOARD OF DIRECTORS
MR. MD. ASHRAFUZZAMAN
Director
MR. AZIZUL HOQUE RAZU
Director
GROWTH OF GPH
Established
Jahangir &
Others
Incorporated
GPH Ispat Pvt.
Ltd. Company
( Gr-40, Gr-60)
Introduced
500W TMT Bar
(120000 TPA)
Enlisted in Stock
Market as Public
Ltd. Company
Enhanced
Capacity up to
170000 TPA
Signed an
agreement
with PT to
introduce
QEAF &
Winlink
1987
2006
2009
2012
2012
2020
2016
Mill
Commissioning
& Capacity
Enhanced to
1000000 TPA
Steel Manufacturing Process Flow Diagram
(Scrap to Rebar)
1. Scrap Processing 2.1 Scrap Charging 2.2. Scrap Preheating
3. EAF Steel Making
and Primary Refining
4. Secondary
Refining Through LRF
5. Continuous Close
Casting Through CCM
Continued
Quality Checking Quality Checking
Quality Checking
Steel Manufacturing Process Flow Diagram
(Scrap to Rebar)
6. Hot charging
through IH
7. Rolling Through H-V
Stands
8. Tying,Bundling &
Weighing
9. Storing
10. Delivery
Quality Checking
Quality Checking
Esurance of Customer Security
Profitability Productivity
Sources & Versatility of Raw Materials, Additives & Alloys
Primary Raw Materials (Scrap)
HMS-1
HMS-2
P & S
Shredded
LMS
Bushlings
Sources…..
USA
Brazil
Australia
Japan
Singapore
Thailand
India
Korea
Own Oxygen Plant
Primary Refining Agent
Lime
Dolomite
Oxygen
Carbon
Argon
Nitrogen
Secondary Refining & Alloying Agent
Silico Manganese
Ferro-silicon
Ferro-manganese
Lime
Dolomite
CaC2
CaSi Wire
Floursper
Argon
Alumix
Synthetic Slag
Billets:
130x130 mm2 & 160X160 mm2
Rebar’s:
8-50mm
(Standards: BDS ISO 6935-2:2016 and its equivalent standard)
*GPH is the only Manufacturer in Bangladesh who are exporting billets to abroad &
earning foreign currency
GPH ispat Products
Future Product: Angle, Channel, H/I Beam, Square bar
( As per ISO 630, BS EN 10025, ASTM 572, GIS G 3192)
GPH ispat Products
Angle Channel H/I Beam Square Bar
Steel Standards & Grades
BDS ISO 6935-2:2016
B500CWR
B420DWR
B500DWR
BS 4449:2005+A3:2016
B500C
ASTM A706, ASTM A615
G60 [420]
We are also capable to produce product as per IS, JIS, GB, AUS/NUZ, GOST,
DIN etc.
Why GPH Quantum is Preferable
 Mandatory requirement of Scrap Processing:
Due to the nature of charging system, It is mandatory to process the scrap in scrap yard.
In connection of that, by scrap shearing machine, metallic and non-metallic scrap are
separated, then from metallic scrap only ferrous materials are segregated and resized for
further operation.
13
Why GPH Quantum is Preferable
 Scrap Preheating System:
Scrap preheating chamber of the QEAF heats the scrap to a temperature of 600 °C.
During this process, it removes the paint, rust, moisture and primary impurities present
in the scrap.
14
Why GPH Quantum is Preferable
 Melting & Primary Refining Through QEAF:
QEAF removes unnecessary carbon and phosphorous by oxygen lancing and argon bottom
purging and turning the heated mixture into a homogenized mixture.
15
O₂ + 2C = 2CO
O₂ + 2Fe = 2FeO
FeO + C = CO + Fe
4P + 5O₂ = 2P₂O₅
 Slag Free Tapping System:
• A big amount like 70MT of hot heel liquid metal
• Only 4 degree tilting angle
• Special Siphonic bottom tapping design
16
Why GPH Quantum is Preferable
Why GPH Quantum is Preferable
 Tapping System of Different Technology:
17
Tapping of QEAF Tapping (FAST, Siphonic)
With 45-50% Hot Heel
Conventional EAF Tapping (EBT)
With 10%-15% Hot Heel
Why GPH Quantum is Preferable
 Tapping System of Different Technology:
18
Traditional Induction F urnace Tapping (Tilting)
Why GPH Quantum is Preferable
Secondary Refining through LRF:
Again Secondary refining of liquid metal done in LRF & Sulphur is controlled by adding CaC2,
Fluorspar etc. .
19
Why GPH Quantum is Preferable
 Hydraulic Oscilation & EMS:
In CCM Dynaflex Oscillation & EMS ( Electro Magnetic Stirring) system also helps to floats
the slag on the liquid metal on mold tube, Resonance free operation, reduce oscillation
marks. Surface & Sub-surface Quality improved, Solidification Structure improved, Central
soundness enhanced.
20
Why GPH Quantum is Preferable
Close Casting:
Fully Close Casting avoids contaminations with Air & Prevent O₂ & N₂ entrapment.
21
 Automatic Alloy Charging System:
GPH introduces automatic alloy charging system to achieve the exact chemical
composition of billets.
Why GPH Quantum is Preferable
TC Rolls:
The New generation housing less free-floating rolling stands and More Tungsten Carbide rolls
(last 4 Stands) ensure the uniform diameter of the rebar, relative rib area and proper
transverse rib height that makes the construction more secure by establishing a strong bond
between the concrete and the rebar.
22
Pure & Clean Steel:
Since Quantum technology ensures to produce pure & clean steel, So GPH Quantum rebar
provides
Quality Consistency
More Corrosion Resistance
Highly Seismic Resistance (Excellent Fatigue Properties)
Extra Lab Test Facilities
Profilometer Hardness Testing
Machine Impact Testing
Machine
ED XRF
Chemical Properties
Bar size (B500CWR) over 32 mm:
Carbon 0.27% max., CEV 0.55 max.
Elements UOM
B500CWR GPH
Target
B500DWR GPH
Target
B420DWR
Carbon (C)
%
0.24 max. 0.18-0.22 0.35 max. 0.29-0.32 0.33 Max.
Silicon (Si)
%
0.65 max. 0.15-0.35 0.60 max. 0.15-0.35 0.60 Max.
Manganese
(Mn) %
1.66 max. 0.80-0.95 1.88 max. 0.95-1.20 1.56 Max.
Sulfur (S)
%
0.058 max. 0.035
max.
0.048 max. 0.035
max.
0.046 Max.
Phosphorus
(P) %
0.058 max. 0.030
max.
0.048 max. 0.030
max.
0.048 Max.
Nitrogen (N)
%
0.014 max. 0.012
max.
0.014 max. 0.012
max.
0.014 Max.
Carbon Eq.
(CEV) %
0.55 max. 0.36-0.44 0.66 max. 0.48-0.54 0.61 Max.
24
GPH Target
0.28-0.31
0.15-0.35
0.85-1.10
0.035 max.
0.030 max.
0.012 max.
0.48-0.54
Mechanical Properties
Particulars UOM B500
CWR
GPH Target B500
DWR
GPH
Target
B420DWR
Yield
Strength, min.
MPa 500 525-560 500 ,
650 (Max.)
520-550 420,
546 max.
Ultimate
Tensile
Strength, min.
MPa 575 620 625 660 525
T/Y Ratio,
min.
- 1.15 1.17 1.25 1.27 1.25
Elongation
After
Fracture,
min. (A5)
% 14 18 13 18 16
Elongation
at max. Force,
min. (Agt)
% 7 8 8 9 8
25 GPH
Target
440-460
620
1.27
20
9
Why GPH Quantum is Preferable
Clean & Green Factory:
GPH setup specialized design of environmental technologies solution for QEAF & LF dedusting system. This ensures to meet
the need of worldwide steel industry and the fulfillment of the highest quality & environmental demand by the local
authority (DoE).
This system is capable to handle dust in exhaust gas below that the maximum limit (≤200 mg/Nm3) set by the department
of environment (DoE), Bangladesh. Moreover, the dust in exhaust gas also below than the limit (≤50 mg/Nm3) set by the
world bank.
During operation sound generates from the equipment & during material handling. The noise generated by the
equipment’s which is also less than the standard set (≤75 db) by the DoE & world bank (≤85 db).
Gaseous emission like NOx, SOx, CO/CO2 etc. are also within the standard set by the world bank (NOx/SOx is 500 mg/nm3,
CO is 100 mg/Nm3).
GPH is not using ground water for the plant. Besides plant there is a water dam. GPH is doing water harvesting there. The
whole plant water requirements is fulfilled by the harvesting water. Whole process water is recycled with close loop system.
Moreover in GPH factory a lot of landscaping done which makes the plant green.
26
GPH
LANDMARKS
Ongoing Project
Participation by
GPH Ispat
Bongobondhu Tunnel
GPH FEEL HONORED AS WE HAVE BEEN THE PART OF NATION BUILDER
Potenga Container Terminal
Shahjalal Int. Airport 3rd Terminal
GPH FEEL HONORED AS WE HAVE BEEN THE PART OF NATION BUILDER
Greater Dhaka Sustainable Urban Transport Project
Bus Rapid Transit (BRT) (Gazipur-Airport)
Dhaka Metro Rail Project (MRT Line-6 ) Matarbari 2x600 MW Ultra Super Coal Fired Power
Plant Project
Meghnaghat 718MW Combined Cycle Power Plant
31
Chattogram Elevated Expressway Project, Chattogram
Kalshi Flyover Project, Mirpur SASEC Road Connectivity Project-2
Cross Border Road Network Project
32
100 Feet Canal Project, Purbachal
Patuakhali 1320 (2X660) MW Coal Fired Power Plant
33
First Dhaka Elevated Expressway Project.
Dhaka Bypass Expressway Development Project 3rd Shitalakhya Bridge Construction Project.
Completed Project
Participated by
GPH Ispat
Mayor Hanif Flyover
Kuril Flyover, Dhaka
GPH FEEL HONORED AS WE HAVE BEEN THE PART OF NATION BUILDER
AkhtaruzzamanFlyover , Chattogram 3rd Karnaphuli Bridge, Chattogram
Shahid Ahasan-UllahMaster Ural Setu(Tongi Flyover)
36
Bhulta4 –Lane FlyoverProject.
Akhaura-LaksamDouble Lane RailwayProject Dhaka-Khulna HighwayImprovement Project
MahanandaBridge,Chapainawabganj
37
SASEC-1Road ConnectivityProject
Boropukuria Coal PowerPlant, Dinajpur KhilgaonFlyoverLoop
200 MWPowerPlant, Ashugonj,B.baria.
38
Turkish Embassy Project , Baridhara.
SquareFashions Ltd. Sheikh Hasina Burn Unit, DhakaMedical College Hospital
SquareApparels
39
AmigoBangladeshLtd. (Kaliganj,Gazipur) Radisson Blu Bay View,
Chittagong
University/College
40
Noakhali Medical College
AIUB Permanent Campus
Northern University , Bangladesh
United International University
CSR HIGHLIGHTS
GPH International School
Established in 2016 at
Munshiganj
IAM Polytechnic Institute
Established in 2018 at Islampur,
Munshiganj
GRATITUDE TO THE SOCIETY
Bear Operation cost of Students’ Buses
GRATITUDE TO THE SOCIETY
Donate Microbus to CMP for Smart Policing
GRATITUDE TO THE SOCIETY
Tree Plantation by GPH Family Assisting CCC in Waste Management
GRATITUDE TO THE SOCIETY
GPH CARES SCIENCE, SPORTS & CULTURE
GPH sponsored Golf Tournament
GPH sponsored the Robotics competition
organized by CUET
GPH sponsored Multi talent hunt
reality show “Ananno Protiva”
Certifications Accredited By GPH
 Quality Management Certification
ISO 9001:2015
 Certificate of Environment
 BSTI Certificate
 BIS Certificate
 PWD Enlistment
 MES Enlistment
GPH Ispat's 145-acre steel manufacturing factory in Chittagong

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GPH Ispat's 145-acre steel manufacturing factory in Chittagong

  • 1.
  • 2. Mosjiddah, Kumira, Sitakunda, Chittagong. Factory Area of Factory About 145 Acres Water Dam Area of Water Dam: 55 Acres
  • 3. BOARD OF DIRECTORS MR. MOHAMMED JAHANGIR ALAM Group Chairman & Managing Director MR. MD. ALAMGIR KABIR Chairman MR. MOHAMMED ALMAS SHIMUL Additional Managing Director
  • 4. MR. MD. ABDUR ROUF Director MR. ABDUL AHAD Director BOARD OF DIRECTORS MR. MD. ASHRAFUZZAMAN Director MR. AZIZUL HOQUE RAZU Director
  • 5. GROWTH OF GPH Established Jahangir & Others Incorporated GPH Ispat Pvt. Ltd. Company ( Gr-40, Gr-60) Introduced 500W TMT Bar (120000 TPA) Enlisted in Stock Market as Public Ltd. Company Enhanced Capacity up to 170000 TPA Signed an agreement with PT to introduce QEAF & Winlink 1987 2006 2009 2012 2012 2020 2016 Mill Commissioning & Capacity Enhanced to 1000000 TPA
  • 6. Steel Manufacturing Process Flow Diagram (Scrap to Rebar) 1. Scrap Processing 2.1 Scrap Charging 2.2. Scrap Preheating 3. EAF Steel Making and Primary Refining 4. Secondary Refining Through LRF 5. Continuous Close Casting Through CCM Continued Quality Checking Quality Checking Quality Checking
  • 7. Steel Manufacturing Process Flow Diagram (Scrap to Rebar) 6. Hot charging through IH 7. Rolling Through H-V Stands 8. Tying,Bundling & Weighing 9. Storing 10. Delivery Quality Checking Quality Checking
  • 8. Esurance of Customer Security Profitability Productivity
  • 9. Sources & Versatility of Raw Materials, Additives & Alloys Primary Raw Materials (Scrap) HMS-1 HMS-2 P & S Shredded LMS Bushlings Sources….. USA Brazil Australia Japan Singapore Thailand India Korea Own Oxygen Plant Primary Refining Agent Lime Dolomite Oxygen Carbon Argon Nitrogen Secondary Refining & Alloying Agent Silico Manganese Ferro-silicon Ferro-manganese Lime Dolomite CaC2 CaSi Wire Floursper Argon Alumix Synthetic Slag
  • 10. Billets: 130x130 mm2 & 160X160 mm2 Rebar’s: 8-50mm (Standards: BDS ISO 6935-2:2016 and its equivalent standard) *GPH is the only Manufacturer in Bangladesh who are exporting billets to abroad & earning foreign currency GPH ispat Products
  • 11. Future Product: Angle, Channel, H/I Beam, Square bar ( As per ISO 630, BS EN 10025, ASTM 572, GIS G 3192) GPH ispat Products Angle Channel H/I Beam Square Bar
  • 12. Steel Standards & Grades BDS ISO 6935-2:2016 B500CWR B420DWR B500DWR BS 4449:2005+A3:2016 B500C ASTM A706, ASTM A615 G60 [420] We are also capable to produce product as per IS, JIS, GB, AUS/NUZ, GOST, DIN etc.
  • 13. Why GPH Quantum is Preferable  Mandatory requirement of Scrap Processing: Due to the nature of charging system, It is mandatory to process the scrap in scrap yard. In connection of that, by scrap shearing machine, metallic and non-metallic scrap are separated, then from metallic scrap only ferrous materials are segregated and resized for further operation. 13
  • 14. Why GPH Quantum is Preferable  Scrap Preheating System: Scrap preheating chamber of the QEAF heats the scrap to a temperature of 600 °C. During this process, it removes the paint, rust, moisture and primary impurities present in the scrap. 14
  • 15. Why GPH Quantum is Preferable  Melting & Primary Refining Through QEAF: QEAF removes unnecessary carbon and phosphorous by oxygen lancing and argon bottom purging and turning the heated mixture into a homogenized mixture. 15 O₂ + 2C = 2CO O₂ + 2Fe = 2FeO FeO + C = CO + Fe 4P + 5O₂ = 2P₂O₅
  • 16.  Slag Free Tapping System: • A big amount like 70MT of hot heel liquid metal • Only 4 degree tilting angle • Special Siphonic bottom tapping design 16 Why GPH Quantum is Preferable
  • 17. Why GPH Quantum is Preferable  Tapping System of Different Technology: 17 Tapping of QEAF Tapping (FAST, Siphonic) With 45-50% Hot Heel Conventional EAF Tapping (EBT) With 10%-15% Hot Heel
  • 18. Why GPH Quantum is Preferable  Tapping System of Different Technology: 18 Traditional Induction F urnace Tapping (Tilting)
  • 19. Why GPH Quantum is Preferable Secondary Refining through LRF: Again Secondary refining of liquid metal done in LRF & Sulphur is controlled by adding CaC2, Fluorspar etc. . 19
  • 20. Why GPH Quantum is Preferable  Hydraulic Oscilation & EMS: In CCM Dynaflex Oscillation & EMS ( Electro Magnetic Stirring) system also helps to floats the slag on the liquid metal on mold tube, Resonance free operation, reduce oscillation marks. Surface & Sub-surface Quality improved, Solidification Structure improved, Central soundness enhanced. 20
  • 21. Why GPH Quantum is Preferable Close Casting: Fully Close Casting avoids contaminations with Air & Prevent O₂ & N₂ entrapment. 21  Automatic Alloy Charging System: GPH introduces automatic alloy charging system to achieve the exact chemical composition of billets.
  • 22. Why GPH Quantum is Preferable TC Rolls: The New generation housing less free-floating rolling stands and More Tungsten Carbide rolls (last 4 Stands) ensure the uniform diameter of the rebar, relative rib area and proper transverse rib height that makes the construction more secure by establishing a strong bond between the concrete and the rebar. 22 Pure & Clean Steel: Since Quantum technology ensures to produce pure & clean steel, So GPH Quantum rebar provides Quality Consistency More Corrosion Resistance Highly Seismic Resistance (Excellent Fatigue Properties)
  • 23. Extra Lab Test Facilities Profilometer Hardness Testing Machine Impact Testing Machine ED XRF
  • 24. Chemical Properties Bar size (B500CWR) over 32 mm: Carbon 0.27% max., CEV 0.55 max. Elements UOM B500CWR GPH Target B500DWR GPH Target B420DWR Carbon (C) % 0.24 max. 0.18-0.22 0.35 max. 0.29-0.32 0.33 Max. Silicon (Si) % 0.65 max. 0.15-0.35 0.60 max. 0.15-0.35 0.60 Max. Manganese (Mn) % 1.66 max. 0.80-0.95 1.88 max. 0.95-1.20 1.56 Max. Sulfur (S) % 0.058 max. 0.035 max. 0.048 max. 0.035 max. 0.046 Max. Phosphorus (P) % 0.058 max. 0.030 max. 0.048 max. 0.030 max. 0.048 Max. Nitrogen (N) % 0.014 max. 0.012 max. 0.014 max. 0.012 max. 0.014 Max. Carbon Eq. (CEV) % 0.55 max. 0.36-0.44 0.66 max. 0.48-0.54 0.61 Max. 24 GPH Target 0.28-0.31 0.15-0.35 0.85-1.10 0.035 max. 0.030 max. 0.012 max. 0.48-0.54
  • 25. Mechanical Properties Particulars UOM B500 CWR GPH Target B500 DWR GPH Target B420DWR Yield Strength, min. MPa 500 525-560 500 , 650 (Max.) 520-550 420, 546 max. Ultimate Tensile Strength, min. MPa 575 620 625 660 525 T/Y Ratio, min. - 1.15 1.17 1.25 1.27 1.25 Elongation After Fracture, min. (A5) % 14 18 13 18 16 Elongation at max. Force, min. (Agt) % 7 8 8 9 8 25 GPH Target 440-460 620 1.27 20 9
  • 26. Why GPH Quantum is Preferable Clean & Green Factory: GPH setup specialized design of environmental technologies solution for QEAF & LF dedusting system. This ensures to meet the need of worldwide steel industry and the fulfillment of the highest quality & environmental demand by the local authority (DoE). This system is capable to handle dust in exhaust gas below that the maximum limit (≤200 mg/Nm3) set by the department of environment (DoE), Bangladesh. Moreover, the dust in exhaust gas also below than the limit (≤50 mg/Nm3) set by the world bank. During operation sound generates from the equipment & during material handling. The noise generated by the equipment’s which is also less than the standard set (≤75 db) by the DoE & world bank (≤85 db). Gaseous emission like NOx, SOx, CO/CO2 etc. are also within the standard set by the world bank (NOx/SOx is 500 mg/nm3, CO is 100 mg/Nm3). GPH is not using ground water for the plant. Besides plant there is a water dam. GPH is doing water harvesting there. The whole plant water requirements is fulfilled by the harvesting water. Whole process water is recycled with close loop system. Moreover in GPH factory a lot of landscaping done which makes the plant green. 26
  • 29. Bongobondhu Tunnel GPH FEEL HONORED AS WE HAVE BEEN THE PART OF NATION BUILDER Potenga Container Terminal
  • 30. Shahjalal Int. Airport 3rd Terminal GPH FEEL HONORED AS WE HAVE BEEN THE PART OF NATION BUILDER Greater Dhaka Sustainable Urban Transport Project Bus Rapid Transit (BRT) (Gazipur-Airport) Dhaka Metro Rail Project (MRT Line-6 ) Matarbari 2x600 MW Ultra Super Coal Fired Power Plant Project
  • 31. Meghnaghat 718MW Combined Cycle Power Plant 31 Chattogram Elevated Expressway Project, Chattogram Kalshi Flyover Project, Mirpur SASEC Road Connectivity Project-2
  • 32. Cross Border Road Network Project 32 100 Feet Canal Project, Purbachal
  • 33. Patuakhali 1320 (2X660) MW Coal Fired Power Plant 33 First Dhaka Elevated Expressway Project. Dhaka Bypass Expressway Development Project 3rd Shitalakhya Bridge Construction Project.
  • 35. Mayor Hanif Flyover Kuril Flyover, Dhaka GPH FEEL HONORED AS WE HAVE BEEN THE PART OF NATION BUILDER AkhtaruzzamanFlyover , Chattogram 3rd Karnaphuli Bridge, Chattogram
  • 36. Shahid Ahasan-UllahMaster Ural Setu(Tongi Flyover) 36 Bhulta4 –Lane FlyoverProject. Akhaura-LaksamDouble Lane RailwayProject Dhaka-Khulna HighwayImprovement Project
  • 38. 200 MWPowerPlant, Ashugonj,B.baria. 38 Turkish Embassy Project , Baridhara. SquareFashions Ltd. Sheikh Hasina Burn Unit, DhakaMedical College Hospital
  • 40. University/College 40 Noakhali Medical College AIUB Permanent Campus Northern University , Bangladesh United International University
  • 42. GPH International School Established in 2016 at Munshiganj IAM Polytechnic Institute Established in 2018 at Islampur, Munshiganj
  • 43. GRATITUDE TO THE SOCIETY Bear Operation cost of Students’ Buses
  • 44. GRATITUDE TO THE SOCIETY Donate Microbus to CMP for Smart Policing
  • 45. GRATITUDE TO THE SOCIETY Tree Plantation by GPH Family Assisting CCC in Waste Management
  • 46. GRATITUDE TO THE SOCIETY
  • 47. GPH CARES SCIENCE, SPORTS & CULTURE GPH sponsored Golf Tournament GPH sponsored the Robotics competition organized by CUET GPH sponsored Multi talent hunt reality show “Ananno Protiva”
  • 48. Certifications Accredited By GPH  Quality Management Certification ISO 9001:2015  Certificate of Environment  BSTI Certificate  BIS Certificate  PWD Enlistment  MES Enlistment